Aicure UD 40 Series Controller Installation Manual

Aicure LED Line Type UV Curing Systems
UD 40 Series Controller
Installation Manual
Thank you very much for purchasing the UD40 Series Line Type UV Curing Systems.
Be sure to read this installation manual first and install this product properly.
Keep this manual in a safe place after reading this and look it up as needed.
Safety Precautions
Please use the following precautions to prevent injuries and accidents.
Power Supplies
Warning
Do not use this product in an environment containing flammable gas.
Doing so may cause an explosion.
Do not throw this product into fire.
Prohibited
Doing so may cause the electrical components to explode.
Never look into the direct light or its reflection or expose your skin to such
light while the LED is turned ON.
Doing so may harm or irritate your eyes and skin.
Install this product at a place where the human body will not be exposed
to the LED-UV light.
Be sure to
observe
Being exposed to LED-UV light may harm or irritate your skin.
When a human body is in danger of being exposed to the LED-UV light or reflected
UV light, cover the light with an enclosure with appropriate permeability and heat
characteristics to block the UV light.
Be sure to wear protective glasses and protective gears when installing or
operating this product.
Doing so without them may harm or irritate your eyes and skin.
The light emitted from this product includes UV light of 365nm or 385nm
wavelength. Make sure to wear protective glasses to block the UV light.
Make sure to shut off the power supply when cleaning the LED head.
Doing so without shutting off the power supply may harm or irritate your eyes and
skin, or may result in electric shocks.
Do not disassemble or alter the product.
No
disassembling
Doing so may result in accidents, injuries, or electric shocks.
Doing so may result in abnormal heating or fuming.
Doing so may harm or irritate your skin by being exposed to LED-UV light.
Caution
Supply single phase 200 to 240V (frequency of 50 to 60Hz) as the supply voltage.
Customers must prepare the power cable (AC supply cable) of the diameter appropriate
for the maximum input current.
Securely connect the power cable to the terminal block (screw diameter ø4) on the back
of the control unit.
Connect the ground wire securely.
Do not share the power line between this product and a motor, machine with induction
property, or device that consumes large amount of power.
The controller is sufficiently resistant to noise superimposed on the power line. However,
we recommend using an isolation transformer or similar device to attenuate noise before
supplying power.
Wiring
Use the supplied cables for the connections among the control unit, power unit, and LED
head. Make sure that the cables are connected securely.
When connecting cables to D-Sub37 connector for the external I/O, accurately solder
them to the connector to prevent a short circuit between terminals.
When connecting an inductive load (motor or relay) to the external I/O, connect a noise
absorber (noise killer, etc.) to the load side.
After finishing the connections of the power cable, securely screw the terminal block
cover to prevent an electric shock.
Hold the connector (plug) area when connecting/disconnecting the cables.
Wire the cables so that extra load is not applied to the cables and connectors.
Installation
Install rubber feet on the horizontal surface.
The product must not be installed in a way of being tilted, laid on its side and placed upside down.
It may be heated and damaged.
Doing so may result in abnormal heating or fuming.
Do not install the product in an enclosed space.
Do not block the ventilation hole of the power unit.
Make sure to take safety measures (such as an interlock or smoke detector installation)
externally so that a fail-safe mechanism works in the entire system in case of a system
failure or an error caused by external factors.
Doing so may result in electric shocks.
Verify that all the wiring and connections are correct before turning on the power.
Prevent any foreign materials, including liquid, flammable materials and
metals, from entering into this product.
Prohibited
Installation Environment
Ambient Temperature 0 to +35ºC
Ambient Humidity
30 to 85%RH (Without dew condensation and freezing)
A place free from dust, oil smoke, conductive dust, corrosive or flammable gas,
salt content or iron dust.
A place free from splashes of water, oil or chemicals.
A place free from sudden temperature changes, oscillation or shocks.
A place without direct sunlight.
A place without high magnetic field or intense electric field.
Do not perform any installation work (such as connecting or disconnecting)
with the power turned ON.
Avoid placing any object on this product or block the ventilation hole.
Doing so may result in burnout by heating.
Do not touch with bare hands immediately after irradiation and during
irradiation.
Before Turning On the Power
3 Connections
System configuration
This product becomes very hot and may cause burn injuries.
Use this product in a condition sufficiently under the threshold guaranteed
or specified.
Exceeding the threshold of the characteristics/performance guaranteed may
damage the product.
Be sure to
observe
LED head
AC power supply
Ground
Control unit
Do not touch the terminal while the power is being supplied.
Doing so may result in electric shocks.
Securely connect the power line and the connector.
LE
Improper connection may result in abnormal heating or fuming.
Dh
Do not use input power outside of the specified range.
Doing so may result in burning out.
Connect the ground wire securely.
ea
Power unit
Doing so may result in electric shocks or malfunctions.
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on
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ctio
nc
Do not use this product in a place where the temperature changes
drastically or a dew condensation occurs.
Po
(A wer
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su cab
pp le
ly
ca
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ab
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le)
Doing so may result in a malfunction.
Do not use this product at a place where extreme vibration or shock is
applied.
Doing so may result in a malfunction.
Ex
ter
1 Included Items
Control unit
Power key: 2
D-Sub37 connector for external I/O wiring: 1
HDCB-37PF(05)(Hirose Electric Co., Ltd.)
Power unit
Signal cable: 1 (Cable length of approx. 1m)
AC connection cable: 1 (Cable length of approx. 1m)
LED head connection cable: 1 (Cable length of approx. 5m)
Consider the followings
when installing and using this product.
Standard on the safety of LED products
Note: Depending on the connected LED head configuration,
multiple power units may be necessary.
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4 Dimensions
Unit: mm
Dimensions and Installation Space
50 or more
280
50 or more
50 or more
Control unit
560
100 or more
497.4
40 160 or more
<Reference: Standard on the safety of laser products>
Standard : JIS C6802:2011, IEC60825-1 Edition2.0:2007
Class
: Class 4 LED product
Wavelength : 365±10nm, 385±10nm
201.2
UV
Power unit
50 or more
280
(21)
LED light source that is used in this product, has
become the scope of application of the
“Photobiological safety of lamps and lamp systems”
Standard : JIS C7550:2011, IEC62471:2006
Class
: Risk Group 3
However, we recommend a safety management
in consideration for the safety of the user,
corresponding to the Class 4 “Standard on the
safety of laser products”
AC
50 or more
50 or more
2 Precautions on Installation
Sig
Terminal block cover
200 or more
326
200 or more
280
Handling of LED Products at Overseas
Currently, in JIS and IEC, LED is ordered to exemption of “Standard on the safety of
laser products”. However, since you may be adopting the old edition depending on
the country or region, please check the laser safety regulations and standards of the
country to be used.
(21)
General Precautions
Cables connected to this product, please use the products by our company
designation or recommended. Any malfunctions and damages occurred from use of
the other products are not covered by the product warranty.
Do not disassemble, remodel the camera or change its internal settings.
Any failure or damage arising out of using the disassembled or altered product will
not be covered by the warranty.
Do not install the control unit and power unit in an enclosed space.
Please have a margin to installation space, and do not allow the exhaust air from the fan
to enter through the air intake.
D-Sub37 connector pin assignment (OUTPUT)
5 Part Names and Functions
No. Signal name
29 Equipment power ON
Control unit
Back
8
7
30
31
32
33
34
35
36
37
5
2
1
6
3
Name
① Circuit breaker
② Pilot light
③ Key switch
④ Touch screen
⑤ Emergency stop switch
9
10
11
Function
AC power is supplied to the equipment.
When AC is supplied and the breaker is on, the light stays on.
The equipment can be started or stopped.
Each setting and display are available.
This starts an emergency stop and stops UV radiation.
To recover from an emergency stop, follow instructions provided on the touch screen.
⑥ Radiation switch/
Radiation light
This switch starts or stops UV radiation in manual mode.
During UV irradiation, red light stays on.
⑦ AC supply connector
The connector allows AC power to be supplied to the power unit.
(The number of connectors depends on the LED head configuration.)
⑧ Power unit communication
connector
The connector allows communication with the power unit.
(The number of connectors depends on the LED head configuration.)
⑨ External I/O connector
⑩ Grounding terminal
⑪ AC power receiving terminal
This connector allows external devices including PLC to be connected.
Terminal for ground wire connection (screw diameter of terminal block: ø4)
Terminal for 200 to 240V connection (screw diameter of terminal block: ø4)
Power unit
Front
Back
8
Description
ON※3 at equipment switch-on (ON※3 remains when an error occurs.)
ON※3 when LED radiation available (OFF※4 when radiation from all
LED radiation ready
blocks are in progress or an error occurs)
During LED Radiation
ON※3 during LED radiation (OFF※4 only when all blocks are off.)
ON※3 when LED or fan reaches end of life alert status
Alert
Occurrence of equipment error OFF※4 at occurrence of equipment error
Equipment main unit emergency stop OFF※4 at an emergency stop of equipment main unit
Reserved
Reserved for output-1
Reserved
Reserved for output-2
Common for Nos. 29 to 36 signals (for output)
Common output
※1 Short circuit between the pin and common input pin
※2 One-shot pulse in which short circuit between the pin and common input pin is 0.3 sec or longer
※3 State of short circuit between the pin and common output pin
※4 State of open circuit between the pin and common output pin
Note: The pins Nos. 27 and 28 are not connected. (unused)
Input and output specifications
Input specifications
INPUT
Internal circuit
Front
4
24V
COM
<Connection example>
Open collector
Relay contact
INPUT
COM
Rated input voltage: 24V DC
Output specifications
OUTPUT
13
Output type: Relay contact output
Maximum rated voltage: 30V DC
Maximum rated current: 1A DC
Internal
circuit
5
COM
14
12
16
Name
15
17
Function
Air intake for cooling the power unit.
The anti-dust filter is inside the panel.
⑫ Air intake
Exhaust opening for discharging heat produced inside the power unit.
The LED head is connected.
The connector allows communication with the control unit.
The connector allows AC power to be received.
The connector allows AC power to be supplied to the second power unit.
⑰ AC power transmission connector
(Depending on the LED head configuration, the second power unit may not be provided.)
⑬ Exhaust port
⑭ LED head connection connector
⑮ Power supply communication connector
⑯ AC power receiving connector
6 External I/O connector
When connecting cables and connecting/disconnecting the connector, be sure to turn
off the power supply to the main unit.
Appropriate cable size: AWG#20-28 (Customers must prepare required cables.)
Make sure to solder cables to the connector properly.
See the official website or the catalog of Hirose Electric Co., Ltd. for details on soldering onto the connector and its handling.
D-Sub37 connector pin assignment (INPUT)
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Signal name
Local/Remote selection
LED lighting-1
Program No. change pulse
Program No. bit-0
Program No. bit-1
Program No. bit-2
Program No. bit-3
Program No. bit-4
LED-1-1 ON
LED-1-2 ON
LED-1-3 ON
LED-1-4 ON
LED-1-5 ON
LED-1-6 ON
Reserved for input-1
Reserved for input-2
External emergency stop-1
External emergency stop-2
Common Input
LED lighting-2
LED-2-1 ON
LED-2-2 ON
LED-2-3 ON
LED-2-4 ON
LED-2-5 ON
LED-2-6 ON
Description
Selection of ON※1 enables external signal control (remote control).
Selection of ON※1 makes the LED head-1 lit according to the conditions of the selected program.
With one-shot ON※2 signal, program No. is changed.
Specify the program No. for LED lighting.
Using a string of 5 bits in total (32 possible values) from 0 to 4
bit, set the program No.
Set the contents of the program in the touch screen.
Selection of ON※1 makes the block 1 of the LED head-1 lit.
Selection of ON※1 makes the block 2 of the LED head-1 lit.
Selection of ON※1 makes the block 3 of the LED head-1 lit.
Selection of ON※1 makes the block 4 of the LED head-1 lit.
Selection of ON※1 makes the block 5 of the LED head-1 lit.
Selection of ON※1 makes the block 6 of the LED head-1 lit.
Reserved
Reserved
In the case of OPEN, the equipment comes to an immediate stop.
(A dry contact must be used for this signal, being independent
from the ones for other signals.)
Common for Nos. 1 to 16 and Nos. 20 to 26 signals (for input)
Selection of ON makes the LED head-2 lit according to the conditions of the selected program.
Selection of ON※1 makes the block 1 of the LED head-2 lit.
Selection of ON※1 makes the block 2 of the LED head-2 lit.
Selection of ON※1 makes the block 3 of the LED head-2 lit.
Selection of ON※1 makes the block 4 of the LED head-2 lit.
Selection of ON※1 makes the block 5 of the LED head-2 lit.
Selection of ON※1 makes the block 6 of the LED head-2 lit.
※1
Note: Depending on the connected LED head configuration, some pins may be disabled.
7 Specifications
Model name
ANUD4S10 ANUD4S20 ANUD4S30 ANUD4S40 ANUD4S50 ANUD4S60
Number of blocks
1
2
3
4
5
6
Input power supply voltage
200 to 240V ～
Input power supply frequency
50 to 60Hz
Maximum input current
1A
2A
3A
4A
5A
6A
Maximum power consumption
150W
250W
350W
450W
550W
650W
AC inlet
Terminal block (screw diameter of terminal block: ø4)※1
Number of radiation program patterns
32 patterns※2
Display/Setting/Operation
Display/setting/operation from touch screen
Method
Parallel I/O (D-Sub37※3)
LED lighting/Program selection/LED block individual lighting/
External
External input
Local or remote selection/External emergency stop
control
Equipment power ON/LED radiation ready/During radiation/
External output
Alert/Error/Main unit emergency stop
Dimming control※2
LED temperature feedback
Configuration
Cooling method
Operating ambient temperature
Operating ambient humidity
Storage ambient temperature
Storage ambient humidity
Control unit
Dimensions※4
Power unit
Control unit
Weight※5
Power unit-1
Power unit-2※6
Outer surface finish
Control unit
Included items
Power unit
50 to 100% (in increments of 1%)
Capability of keeping UV output constant by detecting LED head temperature.
Separation of control part equipped with PLC and power supply for LED lighting
Control unit: air cooling without fan, Power unit: forced cooling by fan
0 to +35ºC
30 to 85%RH (Free from condensation and freezing)
-10 to +60ºC
30 to 85%RH (Free from dew condensation and freezing)
W×H×D=280mm×222.2mm×560mm
W×H×D=280mm×301mm×326mm
Approx. 15kg
Approx. 10kg Approx. 12kg Approx. 14kg Approx. 14kg Approx. 14kg Approx. 14kg
Approx. 10kg Approx. 12kg Approx. 14kg
Mat black painting
Power keys, D-Sub37 connector
Signal cable, AC connection cable, LED head connection cable
※1 Customers must prepare the power supply cable (AC supply cable) of the
diameter appropriate for the maximum input current.
※2 Setting from touch screen
※3 Customers must prepare the cables connected to the D-Sub37 connector.
※4 Excluding the protruding parts of connectors and cables
※5 Excluding connectors and cables
※6 For the LED head consisting of 4 to 6 blocks, two power units are required.
8A3 M76 7000 1
Overseas Sales Division (Head Office)
2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan
Phone: +81-568-33-7861 FAX: +81-568-33-8591
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