Tävling-2 - Svenska Volvo 242GT klubben

EXPORT
FLAP
B I 9 A / B 2 I AT U R BK
OI T
8 10 7 0I
sfcTloN
240
A
PAGE
6
The turüo kit is certified with BlgA and B21Aenginesaccordingto ECER l 5 0 1 , 0 2 , 0 3 a n d c o n r p l ' i e s
with Europeannoice regulations.
I t f i t s a l l 2 4 0 - s e r i e sc a r s w i t h 8 1 9 Ao r 8 2 l A e n g i n e sw i t h c o m p r e s s i orna t i o 8 . 5 : 1 w i t h t h e f o l l o w ' i n g
excenptions:
- Cars with automat'icgearbox
- Right hand steering cars
- 245 with elevated roof
- C a r sw i t h a i r c o n d i t i o n e r
- Cars with parking heater - other than 03-8.
Depending
uponeach car's specification the basic turbo kit must be completedaccord'ingto table below:
Spec'ificati on
Year model
1975-I 978
Year model
I 979-1980
Year model
1981-
Crankcase
vent. kit
I g n . c o il
=2
8360031
1219230-8 s p e c ' i f i c a t . Recorrnendat.
tr
Tyres
StabiI i zers
HR-
S e et a b l e o f
n
l.lasher
Chokewi re
tl
8360032-0
B19Aengine
83600439
Cars with
SU-carb.
Cars with power
steering
andlor
park.lnater 03-B
*
Jet needle
Sinca lop speedexcerds lg0 kmlh
1272658-4
| 304149-6
1213943-2
1255568-6
1304205-6
1304204-9
(rüdr 000t/u'dl
sd,r
anb;ol 'xgN
Z0Z
NI6
9
'
0
2
197tu11
)
(rüd,rggggTdqs e t ) sdr Z6ltpl66 11119
1nd1no'xEl4
(tud.rgggg/nd10 ' z e )
(nrdr 0059/dq0 ü t)
gtz NIo anb;01'xe}.|
sdr Bg/urN
sd.r76761t0t NIg lndlno 'xEl'l
v6rB
vtzS
(
'ulglsÄs
lsneqxa
üs/ _eql lol aoBds uqllllelsul optrord ol gl,0t-gl6l
sJBe^ lapou; uo pecqdgl eq lsnu, req lrne.11ue reCHrr
'poen
eq
lou plnoqs ulelsÄs0ug;;rrre1,,
'selerolrepp 6utptor.t
pBoresr'$leqlo'pgllu aQlSnu uollBunuoc e.tlluiteql i:[ON
0vEgzzr
0v88zar
(
ov8gzzr e
(zELt6r,Zl
erg6zzr
(prs)
9966ZZr
z
I
e6/82ll
I
0v88czr
86/8arr
c7,6lZLZL
86/82ll
rrl?99021
e6ß?,Ll
*7,617LZl
06/8ZLl
r;'7,6lZl7L
e6z8zlI
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rrIXX)0Zl
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,eqJosqB
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t
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3li3l;::liV
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rrr.I
l8urtlclo- gl,6t-9/6r otz o^to^ :! 'ltv
ppqu ro1 pryodu4 firpcdro tl slql
qKl"l led se sreq ÄBArqluEpue sJegJosg?,f-q" OrÄ?il
Äg paaordurlx1 flnoqs s1clqe^eql to scllspalcereqr öuig
-loq paor eq1lndpo aurOuepssgercut
eql qctBuJol lapJo ul
sr{o[vt{r8iloc uvg ^vi\s.t$nt
ot{v u38uoasvLoHs 3]wüns
:alqel_016ulploareparo.rdurl
eq ptnoqsetr!qä^
aql J0 sf,r1srralf,p;eqr6urp1olppo.r
aq? lprll pualnüorar
Ä16ua.l1s
an 1nd1noaur6uapaiüe.rJutöf'jnq
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EXPORT
FLAP
BI9A/B2IATURBO
KIT
Qtv
)
)
)
I
2
3
4
5
6
7
I
9
t0
l1
12
t3
14
15
t6
17
18
't9
I
4
I
I
20
21
22
23
24
25
26
27
28
I
I
t
1
2
1
2
1
6
I
I
I
6
I
1
?
1
1
I
I
I
1
1
I
Part llo
Dcscrlpti on
8360000-?
819/21A Turbo,basic klt
835001
t-4
9s5782-8
-8
r269041
680642-6
e66378-2
836000
t -5
x Carburetor,compl
x llut
x Gasket
x Gasket
x Screw
x Fuel pump
.
x Gasket
*
x fugl hose
x H o s ec l i p
x Pressurehose
x H o s ec l i p
x Air inlet box
x Cover
x Gasket
x Screw
x Nipple
x Air inlet pipe
x Connecting
hose
x H o s ec l i p
x Plug
x Distributor
hosc
x Vacuum
x 0-ring
x Ignit'ioncab'le
x Retainer
x Nipple
x Pressurehose
Jet needle
463392I
1266500-6
94565
I -8
918958-4
94733
1-5
8360020-5
836002
I -3
8360025-4
-9
942001
949012-9
83600
r0-6
466327-4
943478-8
't91026-4
83600
18-9
948958-4
949659-7
8360009-8
947687-0
948040|
192055-2
8360043-9
810701
sEcTl0rl
240
A
PAGE
8
Specifi catlon
For Bl9 engines.Replaces
needlel n
carburetor836001
1-4.
N o t l n c ] u d e di n t h e b a s i ck i t .
F
:Eq1!Fl
I
t8
ä
v
,
HN,
N
vr [ue
(,
(;
" n€ E
e€
(Dl.
F
g
*
I7IDIil'ID
BlsA/BztA
TUmoKfi
Qty
I
2
3
4
5
6
7
)
8
9
10
)
1l
,2
{3
t4
{5
t6
17
t3
19
20
21
22
)
23
24
25
-
)
26
27
28
29
30
3t
3t
u
33
8r070t
EXPORT
FLAP
Part No
Descriptj on
1276938-0
4ö38t[6-6
960632-8
94.7621-3
1145336-1
419401-S
't27ö832-l
x Exhaustmanifolrl
x Gasket
x Plug
96356+0
955294-4
e60t41-0
t308t82-9
4360022-1
1276689-5
13t7067-s
1326588-9
13265f.yl
1326221-1
1326222-5
1306910-9
t306r9l-6
946113-?
8360005-6
8360008-0
9487t2-6
4204754
420423-.6
8360030-4
191026-4
8360006-4
955295-1
273591-8
273s96-7
8360028-8
21g'lo7-g
I'ECTIOß
240
A
Specif icat'ion
x Gasket
x llut
x Washer
x Air preheatingplate
x Screw
x Screw
x l{asher
x Heatshield
x Turbo unit
x Gasket
x Screw
x Stud
x Nut
x Securingp1ate, upper
x Securingp'late, lower
x Stud
x Bracket
x Screw
x Adapter
x 0il hose
x Strip clamp
x G a s k e t ,i n l e t
x Gasket,outlet
x Dra'iningpipe
x Plug
x Flange
x Screu
x Sparkplug kit (I.r50C)
Sparkplus kit (ld6DC)
pipe
x Connccting
x fpark plug fey
Alternative. tlainly for city driving.
AlDFrnativetrI
G
14
34
1317ffi?-5
1&5586-3
9
Screw
Securlng p'lata, upper
AvaiI ab]e from autumn198,l
ti,
fis
EXPORT
T'IOLI'ID
FLAP
',tI?
BI9A/821A
TURBO
KIT
Qty
)
)
)
)
I
2
3
4
5
6
7
8
9
t0
ll
12
13
t4
15
16
17
t8
19
20
21
22
23
24
25
26
27
28
29
30
3t
32
I
Part No
I
1276676-2
t317695-3
1276841-2
r 306647-7
965I 7s-3
1276842-0
r276680-4
824589-6
1306707-9
19170r-2
925093-7
1266286-2
1306580-0
| 306579-2
941686-8
957179-5
13061
s2-8
940142-3
I 306| 56-9
940101-9
960,l39-4
1306157-7
1306I 58-5
83600031
463597-6
4 18360-4
8360026-2
943473-g
1306162-7
4 1 8 411- 5
2
2
956984-9
956970-8
1
I
I
9
I
I
I
t
1
I
I
I
1
2
4
I
3
2
1
I
1
1
1
1
2
1
2
1
Description
x 0i'l coo'ler
x Bracket
x Bracket
x Coverplate
x Screw
x Rubbercushion
x Thermostathousing
x Washer.
x Nipple
x Nut
x O-r'ing
x 0il filter
x 0i'l pipe, upper
x 0i1 pipe, lower
x Banjo screw
x Gasket
x Bracket
x Screw
x Clamp
x Screw
x Uasher
x 0i] hose
x 0i] hose
x Oil pan sump,comp'l
x Gasket
x Rubberring
x Hose
x Hosec'l'ip
x Return pipe
x Sea'ling ri ng
x Nut
x Ferru'le
8 1 0 7 |0
SECTIOH
240
Spec'ifi cation
A
PAGE
t0
F
-
8r070
|
EXPORT
FLAP
viOLIflO
B19A/B2tA
TURBO
KIT
Fos
x A'ir filter
14
15
16
18
t9
2g
4609i14-2
953241-7
83600
t6-3
960141-0
955826.3
940113:4
8360027-0
955| 37-5
1306088-4
684576-2
r 266458-7
943480-4
6797s4-2
8360039-5
943480-4
8360017- 1
94851
6-8
1276438-7
948616-8
21
22
23
24
25
-2
8360031
8360042-9
1228272-9
94407s-l
947065-9
Crankcaseventi lation kit, year models1975-1980
x Hose
x Checkvalve
x H o s e ( 2 x 0 . 1m )
26
27
28
29
8350032-0
949701-7
1276472-6
-5
947331
Crankcaseventilation kit, year model 1981x Hose
5
6
7
I
9
t0
tt
12
'13
)
)
i
i
A
Descrlption
it
)
240
Part No
I
2
3
)
SECTION
Qtv
PAGE
11
Speci fi cat i on
x Stud
x Spacer
x Nasher
x Nut
x Screw
x Bracket
x Screw
x Shutter housing
x Hose
x Air intake
x H o s ec l i p
x Protector moulding
x Air hose
x H o s ec 1 i p
x Hot air hose
x Strip clamp
x Insulating hose
x Strip c'lamp
Not included in
the basic kit
x Clip
x Checkvalve
x Clip
Not included in
the basic kit
ttt""'
810701
EXPORT
FLAP
B1gAItsz1A
TURBO
KIT
Part flo
& s c r i p ti o n
I
2
3
1306184-t
130.6
t87-4
1306190-8
x fxhaust pipe
x Exhaustpipe
x Exhaustp'ipe
t
Pos
13061'9?-4
x Si lencer
,(
13ü61ß-2
6
1266519-6
13s6228-6
x Exhaustpipe
x Bracket
x Brucket
R
940142-3
)
'9
10
)
x Washer
x Nut p)ate
95531'7-3
x Screr
12
s47i41Js
13
1304869-9
x !'lasher
x Heatshield
14
955303-3
to
)
191172-,6
1276582-2
x Screw
1 1
t t
15
)
Qty
83600r 6-3
960141-0
x Screw
x Spa.cer
x lhsfier
17
955782-8
tö
965406-2
x Nut
x Screw
19
20
21
22
946451-2
948645-7
x Screw
x flange lock nut
13068671
x Flange, compl
1276215-9
xx Press screw
t5
1306852-3
2'4
25
26
27
28
29
1:306609-7
x Sea'li ng ri ng
x llounting bracket
?n
31
32
120265-4
955782-8
666407-2
xx l.la.sher
xx Nut
34
35
36
945409-1
-9
949677
x Flangescrew
x F'langenut
x Clip
9ss306-6
xx Screw
120265-4
xx Washer
955782-B
949676-1
xx Nut
x Clip
95s3041
xx Screw
946472-8
1206468-,9
x
Rubberring
x
Stackle
240
Specification
sEcTrolr
A
PAGE
12
(
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Part lto
Eescription
x Rnessrregalgc
x t.]- c$fie
x Joint s?eeve
x Resistance
.l
8360929-6
8360435-3
J586597-5
!1465€{4-8
{g$ff-t
946t4.0{
7
1
srsT-8
8
1
9
1
'1
i'1
12
I
a3
1
*55782-8
281334-3
r83üN41-1
9437W^B
3a6005{J0
r 2J3230-8
14
f5
16
1
17
18
1
Pos
Qty
1
2
1
3
1
4
5
2
6
!!
)
1
l
I
I
1
1
1304149-5
1213943-2
I 255568-6
.,|3{,4205-6
1304204-9
t
19
)
)
I
948702-6
8J0701
,sEcrloN
7Aß
A
PALiE
13
Speciification
x S'CIW
I Screw
x Spriq..ssher
x llut
x Prstecting plr*t
x El. cable
x Hasherhose
x Deca'l
.tlrotincluded in the:kit, but necessary
for year rnode1s1975 up to and incl
| 978
Ignition coil
l{asherfluid contairpr
t{ecessaryfsr cars wiüh s€rvo steering
ardlor parki4g'heater03-8. Not inc l u d e di n t h e k i t .
Cover
Fi lter
Bracket
Attachment strap
x Exhaustcontrol deca'l
x Strip clamp
l
l
s a u ! 6 u av I z B L [ P J o l
uor lPf,rJ r )ads
u a l s ^ s u o t - 1 r u 63r L u o J l t e l l
uor?drJ3sa0
6- L€,LZ99
oN +JPd
' s a 1 1 . r a d o *6du r 1 . r e 1ps e s p a J l u l
pup s^eJ [[p lp a6e11on
u o r l r u 6 t .raq6rp
(
pabueqrunsuLpuaJ6ur11a5
l s l u r o d r a l p a J q o N ) Jear{0N
: s a b e l u e n p6eu r , r l o l l o Je q l s o ^ r g . u a ? s Ä su o L l L u 6 rf,ruoJl3a
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EXPORT
FLAP
TRANSMISSION
M4O
240
810701
SECTION
PAG€
D
t
Productiongearboxesoften have relatively long steps betweenthe different speeds.This is not
acceptedin a tuned cornpetitioncar since'it fiequeirtly meansthat the engine does not work in
the right RPMrange.
For this reason the f.ollowing parts which are neededto convert a non-needlelrl40gearboxto a
close-ratio gearboxt440and io convert an M45gearboxto a close-"iiio geJ"uo* i"ä-äuäifuüi.l
Information about range of application and rat'io for M40is given in table A below, and for M45
on page 3.
T a b l eA :
)
C ' l o s e - r a t i oM 4 0g e a r b o xo f n e e d l e - b e a r i n tgy p e . j l o r 8 2 0 e n g i n e s( 2 . 0 - Z . Z l i t r e s )
TYPE
R A T I O
'lst
APPLICATION
?nd
3rd
4th
2.62:1
1. 6 7 : 1
1. 2 4 : 1
l:1
3.41:1
1. 9 9 :1
,|
. 3 6 :1
1:1
M40
)
M40
production
gearbox
Rally, rallycross andtrack racinl
z-z8r08e ü-rzü08r 0-/tz08t
9L6L
g-rz808gtapou JPa^
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uv35
uv33
uvHsrndNr 033dspJ€ 033dS
lst ulrsnl3uv39
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'x0qJPo6
o!1BJ-aso[]
adÄ1 burleaq-alpeau e uo^uo? oI
0-LLZ08E
rea6 paads1sg,
1;ed uor.1cnpo"r6
8-8t Z08t
;ee6 paadspu7
upd uollfnpoJd
7
z-jEt LBl
6 u l u e a qa I p a e N
lred uorlanpo.r6
L
0-r€et8t
6 u r r e a qa l p a a N
lred uo11rnpo.r6
a10N
uotld!J3seo
oN lJBd
:3 3[gel
I
frö
p orxoqrpao
ssp6ur.,e.o-.,0"3111.3'l'il3;il3'31
:s'a1qe1
eu,
oil,'t sluvd x08uvl9
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EXPORT
ITOLI'I'
FLAP
fr?
\
GEARBOX
PARTS M45
-grrz-
T a b l eD :
t
ii
)
240
n
R A T I O
C lo s e - r a t i o
M45
M45
Product'ion
gearbox
i
sEcTr9N
Ratios
TYPE
Ii
8 10 7 0 1
lst
2nd
3rd
4th
2.50:1
| . 6 3 :I
1. 2 7: 1
1.0:1
2.16:1
1. 3 7 :1
1.0:1
3.71-4.03:l
)
T a b l eE :
To convert a
INPUTSHAFT
P A R T N O
1st SPEED 3Td SPEED
GEAR
GEAR
COUNTER RETAINING
SHAFT
RING
1232709-4
1232710-2
1232345-7 951671-7
TYPE
M45
models *\
1976-1981t
tion 1,145 rbox to a close-ratio gearbox..
1232714-4
Kit no 552396-4
)
*)
)
N0TE! For year models1975-1978
also synchron'izing
conesand connectionsleeves
are to be rep'lacedby a later execution.
F o r 1 9 7 9a n d l a t e r m o d e l s ; r r o C u c t i oi n p u t s h a f t i s p r o v i d e dw i t h a n o t h e r
t y p e o f s p l i n e s , w h e r e a si n p u t s h a f t n o 1 ? - 3 2 7 0 9h- 4
asthe earlier execution.
T h i s m e a n st h a t t h e c ' l u t c hd i s c m u s t b e r e p l a c e d .
PAGE
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EXPORT
I'|OItlo
FLAP
CLUTCH82O
240
8 1 0 710
SECTION
D
PAGE
5
)
)
Pos
Qty
Part no
Description
Speci fi cat i on
cl utg!
4t8930-4
Clutch "Lap1ander,'
552145-5
Clutch "RAC"
)
)
Clampingforce 4660-5400N
(475-550
kp).
Disc part no 418871.
l,lithdrawalbearing part no 380569.
Application: l,lhereproductioncl utch
i s u n s u f f i c i e n t , e . g . R a l ' l yo r S t a n d a r .
c l a s s , o r i f c a r i s h e a v i l y i o a d e do r
with towing.
Clamping
f o r c e 7 1 0 0 - 7 7 5N
0
( 7 2 5 - 7 9 0k p ).
Disc part no 552146.
l,lithdrawalbearing part no 6lZ1ZZ,
A p p l i c a t i o n :" S p e c i a lI I - I I I , ' - e n q i n e s .
S p e c i a l l ys u i t a b l e f o r R a l 1 y ,R a T l y cross andDrag-racing.
!p !o q torque of 255 Nm(26 kpm).
P l a t e f o r w i t h d r a w a lb e a r i n gi i ä i s mounted.
D is c s
418871-0
0i sc
T o b e u s e dw ' i t h c ' l u t c h4 1 8 9 3 0 .
S u j t a b l e u p t o a n d j n c 1 u s i v eo f m o d e l
year 1978.
552146-3
Disc
T o b e u s e dw i t h c l u t c h 5 5 2 , | 4 5 .
Suitableup to and inclusiveof model
year 1978.
Withdrawalbearinqs
380569..4
t{i thdrawal bear.ing
T o b e u s e dw i t h c l u t c h 4 1 g 9 3 0 .
! . ; ; : . 1 2g' l
hlithdr.avra
I bearinq
T o b e u s e dw i t h c l u t c h 5 5 2 1 4 5 .
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