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TPK-470GS - Tool Parts Pro
Illustr ated P ar ts Man ual Illustra Par arts Manual Model Number: TPK-470GS 47cc Paveracer Kart P/N 32221 Rev 000 Date 1/13/04 Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4 Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 th www.tanaka-usa.com custsvc@tanaka-ism.com PARTS INFORMATION TPK-470GS HANDLE & CONTROLS • FIGURE 1 ITEM 1-1 1-2 1-2-1 1-2-2 1-3 1-3-2 1-4 1-5 1-6 1-6-1 1-13 1-25 1-26 1-31 1-44 1-68 1-83 1-84 1-86 PART NUMBER 30798 70079 30801 70023 70024 70115 70027 70028 BK 70029 70078 70041 70051 70052 70055 70066 70068 70076 30830 31566 www.tanaka-usa.com DESCRIPTION GRIP,HANDLE LEVER,BRAKE ASS'Y LEVER,BRAKE CABLE,BRAKE,TPK LEVER,THROTTLE ASSY,TPK CABLE,THROTTLE,TPK HANDLEBAR,TPK FRAME,BLACK,TPK HANDLEBAR STEM HANDLEBAR STEM CAP TIE ROD,LONG HANDLEBAR NYLON PLASTIC,GM2518 SWITCH,TOGGLE,TPK PLATE,SWITCH CABLE END,THROTTLE WASHER WASHER,SPRING M6 BOLT,M6xP1.0x15 Page 1 QTY 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION TPK-470GS HEAD BEARING KIT & STEERING • FIGURE 2 ITEM 2-6 2-7-1 2-8 2-9 2-10 2-11 2-12 PART NUMBER 70029 70030 70038 31563 70039 30936 70040 www.tanaka-usa.com DESCRIPTION HANDLEBAR STEM HEAD BEARING KIT STEERING STEM BOLT,M6xP1.0x20 TIE ROD END NUT,M6xP1.0 TIE ROD,SHORT Page 2 QTY 1 1 1 1 1 3 1 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION TPK-470GS FRONT WHEELS • FIGURE 3 ITEM 3-10 3-11 3-13 3-14 3-15 3-16 3-18 3-19 3-20 3-21 3-22 3-23 3-69 3-72 3-89 3-90 PART NUMBER 70039 30936 70041 70042 70043 70044 70045 70046 70047 70048 31795 70050 70069 30936 31468 31428 www.tanaka-usa.com DESCRIPTION TIE ROD END NUT,M6xP1.0 TIE ROD,LONG SPACER,T-1174 WHEEL MOUNT,RIGHT BOLT,K-292 WASHER NUT WHEEL BEARING,FRONT,TPK SPACER,T-1172 FRONT WHEEL SET,STOCK WASHER WHEEL MOUNT,LEFT NUT,M6xP1.0 BOLT,M6xP1.0x25 BOLT,M6xP1.0x30 Page 3 QTY COMMENTS 3 7 1 3 1 2 2 2 4 2 1 NOTE: Wheel bearings not included 2 1 2 2 2 custsvc@tanaka-ism.com PARTS INFORMATION TPK-470GS BRAKE CALIPER AND BRAKE PADS • FIGURE 4 ITEM 4-11 4-23 4-24 4-41 4-42 4-43 4-46 4-47 PART NUMBER 30936 70050 30830 70065 31150 31212 70067 70090 www.tanaka-usa.com DESCRIPTION NUT,M6xP1.0 WASHER WASHER,SPRING M6 BRAKE CALIPER ASSY BOLT,M6xP1.0x35,RD HD SPACER,T-849 WHEEL BEARING,REAR,TPK BRAKE PAD SET Page 4 QTY COMMENTS 2 2 2 1 Includes brake pads 2 2 2 1 custsvc@tanaka-ism.com PARTS INFORMATION TPK-470GS SEAT & SEAT HARDWARE • FIGURE 5 ITEM 5-11 5-29 5-30 5-43 5-45 5-82 5-83 PART NUMBER 30936 70054 31468 31212 31563 30936 70076 www.tanaka-usa.com DESCRIPTION NUT,M6xP1.0 KART SEAT BOLT,M6xP1.0x25 SPACER,T-849 BOLT,M6xP1.0x20 NUT,M6xP1.0 WASHER Page 5 QTY 4 1 4 1 2 4 4 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION TPK-470GS REAR AXLE, REAR WHEELS, BRAKE ROTOR & AXLE SPROCKET • FIGURE 6 Alternative Axle Sprockets 32085 AXLE SPROCKET,31TH (-1) 32087 AXLE SPROCKET,33TH (+1) ITEM 6-11 6-32 6-33 6-34 6-35 6-36 6-37 6-38 6-39 6-40 6-46 6-91 PART NUMBER 30936 70056 70057 70058 31796 70060 70061 32086 70063 70064 70067 70077 www.tanaka-usa.com DESCRIPTION NUT,M6xP1.0 AXLE,REAR WHEEL WASHER NUT REAR WHEEL SET,STOCK BOLT,K-295 SPACER,T-1139 AXLE SPROCKET,32 KEY,6x6x28 BRAKE ROTOR WHEEL BEARING,REAR,TPK BOLT,K-289A Page 6 QTY 3 1 2 2 1 1 2 1 1 1 2 2 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION TPK-470GS REAR BUMPER, ROLLERS & FLAG • FIGURE 7 ITEM 7-74 7-75 7-77 7-80 7-81 7-83 7-84 7-85 7-86 PART NUMBER 70071 70072 70073 70074 70075 70076 30830 30821 31566 www.tanaka-usa.com DESCRIPTION REAR BUMPER FLAG,G01-002 BUMPER CUSHION ROLLER WHEEL WASHER WASHER WASHER,SPRING M6 NUT,M8xP1.25 BOLT,M6xP1.0x15 Page 7 QTY 1 1 1 2 4 3 3 4 3 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION TPK-470GS ENGINE COVER & CHAIN GUARD • FIGURE 8 ITEM 8-28 8-59 8-70 8-82 8-83 8-86 PART NUMBER 70053 31097 70070 30936 70076 31566 www.tanaka-usa.com DESCRIPTION SPROCKET COVER BOLT,M6xP1.0x10 ENGINE COVER NUT,M6xP1.0 WASHER BOLT,M6xP1.0x15 Page 8 QTY 1 4 1 1 5 5 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION TPK-470GS GEAR BOX, CLUTCH DRUM & CHAIN • FIGURE 9 Alternative Counter Sprockets 32088 COUNTER SPROCKET,16 TH (-1) 32090 COUNTER SPROCKET,18 TH (+1) ITEM 9-11 9-23 9-24 9-45 9-47 9-48 9-49 9-50 9-53 9-55 9-62 9-63 9-65 9-65 9-65 9-65 9-66 9-66 9-66 PART NUMBER 30936 31197 30830 70081 70082 70083 30836 70084 32089 30821 70086 70087 PF-3300 TC-355 PF-4000 TC-4700 32200 32228 32229 www.tanaka-usa.com DESCRIPTION NUT,M6xP1.0 WASHER WASHER,SPRING M6 BOLT HOUSING,ENGINE MOUNTING BOLT,M6xP1.0x30 DRUM,CLUTCH GEAR BOX COUNTER SPROCKET,17 NUT,M8xP1.25 BOLT BOLT PureFire Engine,33cc Engine,35cc PureFire Engine,40cc Engine,47cc CHAIN,TPK CHAIN,10FT BOX,TPK CHAIN,100FT ROLL,TPK Page 9 QTY COMMENTS 5 3 7 2 1 3 1 1 1 1 1 3 1 1 1 1 1 Opt Includes master links. Makes 5 loops Opt custsvc@tanaka-ism.com PARTS INFORMATION TC- 4700 CYLINDER, PISTON • FIGURE 1 ITEM 1-6 1-7 1-8 1-11 1-12 1-14 1-15 1-16 1-17 1-18 1-20 1-21 1-22 1-31 PART NUMBER 15711666900 25504200200 0181166021 0010422U90 99461050184 0170422021 04104090210 0300422U90 03710100200 03901000200 0360409020 0460422080 99962101480 06802000200 www.tanaka-usa.com DESCRIPTION CAP, SPARK PLUG ASSEMBLY COVER,SPARK PLUG,RUBBER PLUG,SPARK SET,CYLINDER BOLT,HEX,5X18,S GASKET,CYLINDER RING,PISTON PISTON PIN,PISTON,10X35 CIRCLIP,PISTON PIN COLLAR,PISTON PIN CRANKSHAFT BEARING,NEEDLE KEY,WOODRUFF,3X13X5 Page 10 QTY 1 1 1 1 4 1 2 1 1 2 2 1 1 1 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION TC- 4700 CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2 www.tanaka-usa.com Page 11 custsvc@tanaka-ism.com PARTS INFORMATION TC- 4700 CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2 ITEM 2-19 2-23 2-24 2-25 2-26 2-27 2-28 2-29 2-30 2-32 2-32 2-32 2-32 2-32 2-33 2-36 2-38 2-46 2-47 2-51 2-52 2-54 2-55 2-56 2-63 2-66 2-67 2-68 2-69 2-70 PART NUMBER 99111100013 7880162V20 7900162V200 7980422090 0720422091 09004200210 99966152511 99961620200 07002401201 07102007200 07102007210 07102007220 07111600230 07111600240 99355050000 99414060451 99414060301 99101060013 89401401201 1552053780 99200100011 99111100011 1672053780 99416050181 19805015800 1120428222 99414060202 2030604A202 20306000200 1780656280 www.tanaka-usa.com DESCRIPTION NUT,10 PAWL,STARTER SPRING,PAWL,STARTER PAWL, STARTER ASSEMBLY CRANKCASE ASS'Y GASKET,CRANKCASE SEAL,OIL,#VE15X25X7 BEARING,BALL,#6202 WASHER,CRANKSHAFT 15X22 SHIM,15.2X20X.05 SHIM,15.2X20X.10 SHIM,15.2X20X.15 SHIM,16X21X.20 SHIM,16X21X.30 RING,STOP,5 SCREW 6x45/S SCREW,6X30/S NUT,6 RECEIVER,OUTER ROTOR,MAGNETO WASHER,10 NUT,10 COIL,IGNITION SCREW,5x18,WS CLAMP,CORD CASE,FAN,POLISHED SCREW,6X20S GROMMET GROMMET,PRIMARY CORD CORD,STOP,240L QTY 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 3 2 1 4 1 1 1 Page 12 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION TC- 4700 FUEL SYSTEM • FIGURE 3 ITEM 3-27 3-31 3-32 3-33 3-45 3-49 3-51 3-52 3-53 3-54 3-55 3-63 3-64 3-65 3-66 3-68 3-70 3-71 3-76 3-77 3-78 3-96 PART NUMBER 65504200200 4030422021 4040422U90 4020174020 45525055900 99416050241 49504200200 70002504090 99111100011 99220100010 42225030800 22301251901 68000731201 67501630900 5910422P21 53432710200 5950651690 8850428280 60304201200 65204201200 99415050162 62632810200 www.tanaka-usa.com DESCRIPTION CUSHION,FUEL TANK GASKET,INTAKE SET,CARB INSULATOR GASKET,CARBURETOR CARBURETOR SCREW 5x24WS LEVER,CHOKE PIPE,FUEL NUT,10 WASHER,10 INNER TOOTHED PUMP,PRIMING PIPE,FUEL,3X5X230 CLIP 6.3 FILTER,FUEL TANK,WHITE,TC-4700 GROMMET,FUEL PIPE CAP,TANK,BLACK WIRE,THROTTLE,2070+111 BAND,HOLDING,TANK CUSHION SCREW,5X16/PS CHAIN,TANK CAP QTY 2 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 Page 13 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION TC- 4700 MUFFLER & CLUTCH • FIGURE 4 ITEM 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-9 4-10 4-11 4-14 4-16 4-23 4-24 4-25 4-26 4-81 4-82 4-83 4-84 4-85 PART NUMBER 7380422020 99415050122 99461050124 99201050061 99053060653 99201060011 7040422S90 75104200201 7210430090 99414040081 73704230200 1330423020 99415050182 99415050252 65304200200 65506100200 35910112203 2900427080 3420427020 99204100030 3570136U200 www.tanaka-usa.com DESCRIPTION PROTECTOR,MUFFLER SCREW,5X12/PS BOLT,HEX,5X12S WASHER,5 SCREW,HEX,6X65 WASHER,6 MUFFLER GASKET,MUFFLER TAIL PIPE SET SCREW,4X8 GASKET,MUFFLER SHIELD,HEAT SCREW,5X18/PS SCREW,PS,5X25 BRACKET,TANK CUSHION,TANK WASHER,CLUTCH B SHOE,CLUTCH SPRING,CLUTCH WASHER,WAVE,10 BOLT,STEP,CLUTCH QTY 1 1 1 1 2 2 1 1 1 2 1 1 2 2 1 2 2 2 1 2 2 Page 14 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION TC- 4700 AIR FILTER • FIGURE 5 #32203 HP Velocity Stack / Air Filter Upright design suspends fuel better thus improves overall engine performance. Works with original choke. ITEM 5-36 5-37 5-38 5-39 5-41 5-42 5-43 5-44 PART NUMBER 4230427020 65900801200 4760422U80 4460652N20 4240420022 4500407220 99011050601 99210050012 www.tanaka-usa.com DESCRIPTION BODY,CLEANER COLLAR BOARD,BLOW OVER CHECK CLEANER,ELEMENT COVER,AIR CLEANER COVER,CLEANER BOLT SCREW,5X60 WASHER,S,5 QTY 1 2 1 1 1 1 2 2 Page 16 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION TC- 4700 RECOIL STARTER • FIGURE 6 ITEM 6-0 6-1 6-2 6-3 6-9 6-12 6-14 6-17 PART NUMBER 7620422090 7720422080 7690422020 7790422020 7830427020 8350422020 7850422020 8390422020 www.tanaka-usa.com DESCRIPTION STARTER,RECOIL ASSY BODY,RECOIL STARTER REEL,STARTER ROPE SPRING,RECOIL ROPE,STARTER CAP,HANDLE HANDLE,STARTER SCREW,SET QTY 1 1 1 1 1 1 1 1 Page 16 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION TC- 4700 CARBURETOR • FIGURE 7 ITEM 7-0 7-1 7-2 7-3 7-4 7-5 7-17 7-18 7-19 7-20 7-21 7-22 7-23 7-24 7-25 7-26 7-27 7-28 7-29 7-30 7-31 PART NUMBER 4550422U90 51425001200 57525012200 ~~~ ~~~ 57825007200 46325012200 46225006200 62325054200 46125032200 46025032200 6032501220 47725051200 47325012200 60525001200 54625001200 ~~~ ~~~ 45425032800 47625032200 54825016200 www.tanaka-usa.com DESCRIPTION CARBURETOR ASS'Y SCREW,SET BODY,PUMP GASKET,PUMP DIAPHRAGM,PUMP SCREEN,INLET SPRING,IDLE ADJUST SCREW,IDLE ADJUST SPRING,ADJUST SCREW,LOW ADJUST SCREW,HIGH ADJUST NEEDLE VALVE SPRING,VALVE LEVER,CONTROL PIN,HINGE SCREW,SET,HINGE PIN GASKET,DIAPHRAGM DIAPHRAGM,METERING PURGE,AIR COVER,DIAPHRAGM SCREW,SET QTY COMMENTS 1 1 1 1 1 1 ~ Contained in Carb Repair Kit 1 P/N 650-25032-91 1 (Not available individually) 2 1 1 1 1 1 1 1 1 1 1 1 4 Page 17 custsvc@tanaka-ism.com PARTS INFORMATION TC- 4700 DECAL & TOOL • FIGURE 8 ITEM PART NUMBER DESCRIPTION 8-1 9060428220 DECAL,TC-4700 8-31 8262000080 SPANNER,COMBI,17X19 www.tanaka-usa.com QTY 1 1 Page 18 COMMENTS custsvc@tanaka-ism.com
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