docTPK-400GS - Gardner, Inc.
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TPK-400GS - Gardner, Inc.
Illustr ated P ar ts Man ual Illustra Par arts Manual Model Number: TPK-400GS 40cc Paveracer Kart P/N 32220 Rev 000 Date 3-13-04 Supplier To The Outdoor Power Equipment Industry ISM, Inc. • 1028 4 Street SW • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212 th www.tanaka-usa.com custsvc@tanaka-ism.com PARTS INFORMATION TPK-400GS HANDLE & CONTROLS • FIGURE 1 ITEM 1-1 1-2 1-2-1 1-2-2 1-3 1-3-2 1-4 1-5 1-6 1-6-1 1-13 1-25 1-26 1-31 1-44 1-68 1-83 1-84 1-86 PART NUMBER 30798 70079 30801 70023 70024 70026 70027 70028 BK 70029 70078 70041 70051 70052 70055 70066 70068 70076 30830 31566 www.tanaka-usa.com DESCRIPTION GRIP,HANDLE LEVER,BRAKE ASS'Y LEVER,BRAKE CABLE,BRAKE,TPK LEVER,THROTTLE ASSY,TPK CABLE,THROTTLE,TPK HANDLEBAR,TPK FRAME,BLACK,TPK HANDLEBAR STEM HANDLEBAR STEM CAP TIE ROD,LONG HANDLEBAR NYLON PLASTIC,GM2518 SWITCH,TOGGLE,TPK PLATE,SWITCH CABLE END,THROTTLE WASHER WASHER,SPRING M6 BOLT,M6xP1.0x15 Page 1 QTY 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION TPK-400GS HEAD BEARING KIT & STEERING • FIGURE 2 ITEM 2-6 2-7-1 2-8 2-9 2-10 2-11 2-12 PART NUMBER 70029 70030 70038 31563 70039 30936 70040 www.tanaka-usa.com DESCRIPTION HANDLEBAR STEM HEAD BEARING KIT STEERING STEM BOLT,M6xP1.0x20 TIE ROD END NUT,M6xP1.0 TIE ROD,SHORT Page 2 QTY 1 1 1 1 1 3 1 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION TPK-400GS FRONT WHEELS • FIGURE 3 ITEM 3-10 3-11 3-13 3-14 3-15 3-16 3-18 3-19 3-20 3-21 3-22 3-23 3-69 3-72 3-89 3-90 PART NUMBER 70039 30936 70041 70042 70043 70044 70045 70046 70047 70048 31795 70050 70069 30936 31468 31428 www.tanaka-usa.com DESCRIPTION TIE ROD END NUT,M6xP1.0 TIE ROD,LONG SPACER,T-1174 WHEEL MOUNT,RIGHT BOLT,K-292 WASHER NUT WHEEL BEARING,FRONT,TPK SPACER,T-1172 FRONT WHEEL SET,STOCK WASHER WHEEL MOUNT,LEFT NUT,M6xP1.0 BOLT,M6xP1.0x25 BOLT,M6xP1.0x30 Page 3 QTY COMMENTS 3 7 1 3 1 2 2 2 4 2 1 NOTE: Wheel bearings not included 2 1 2 2 2 custsvc@tanaka-ism.com PARTS INFORMATION TPK-400GS BRAKE CALIPER AND BRAKE PADS • FIGURE 4 ITEM 4-11 4-23 4-24 4-41 4-42 4-43 4-46 4-47 PART NUMBER 30936 70050 30830 70065 31150 31212 70067 70090 www.tanaka-usa.com DESCRIPTION NUT,M6xP1.0 WASHER WASHER,SPRING M6 BRAKE CALIPER ASSY BOLT,M6xP1.0x35,RD HD SPACER,T-849 WHEEL BEARING,REAR,TPK BRAKE PAD SET Page 4 QTY COMMENTS 2 2 2 1 Includes brake pads 2 2 2 1 custsvc@tanaka-ism.com PARTS INFORMATION TPK-400GS SEAT & SEAT HARDWARE • FIGURE 5 ITEM 5-11 5-29 5-30 5-43 5-45 5-82 5-83 PART NUMBER 30936 70054 31468 31212 31563 30936 70076 www.tanaka-usa.com DESCRIPTION NUT,M6xP1.0 KART SEAT BOLT,M6xP1.0x25 SPACER,T-849 BOLT,M6xP1.0x20 NUT,M6xP1.0 WASHER Page 5 QTY 4 1 4 1 2 4 4 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION TPK-400GS REAR AXLE, REAR WHEELS, BRAKE ROTOR & AXLE SPROCKET • FIGURE 6 Alternative Axle Sprockets 32085 AXLE SPROCKET,31TH (-1) 32087 AXLE SPROCKET,33TH (+1) ITEM 6-11 6-32 6-33 6-34 6-35 6-36 6-37 6-38 6-39 6-40 6-46 6-91 PART NUMBER 30936 70056 70057 70058 31796 70060 70061 32086 70063 70064 70067 70077 www.tanaka-usa.com DESCRIPTION NUT,M6xP1.0 AXLE,REAR WHEEL WASHER NUT REAR WHEEL SET,STOCK BOLT,K-295 SPACER,T-1139 AXLE SPROCKET,32 KEY,6x6x28 BRAKE ROTOR WHEEL BEARING,REAR,TPK BOLT,K-289A Page 6 QTY 3 1 2 2 1 1 2 1 1 1 2 2 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION TPK-400GS REAR BUMPER, ROLLERS & FLAG • FIGURE 7 ITEM 7-74 7-75 7-77 7-80 7-81 7-83 7-84 7-85 7-86 PART NUMBER 70071 70072 70073 70074 70075 70076 30830 30821 31566 www.tanaka-usa.com DESCRIPTION REAR BUMPER FLAG,G01-002 BUMPER CUSHION ROLLER WHEEL WASHER WASHER WASHER,SPRING M6 NUT,M8xP1.25 BOLT,M6xP1.0x15 Page 7 QTY 1 1 1 2 4 3 3 4 3 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION TPK-400GS ENGINE COVER & CHAIN GUARD • FIGURE 8 ITEM 8-28 8-59 8-70 8-82 8-83 8-86 PART NUMBER 70053 31097 70070 30936 70076 31566 www.tanaka-usa.com DESCRIPTION SPROCKET COVER BOLT,M6xP1.0x10 ENGINE COVER NUT,M6xP1.0 WASHER BOLT,M6xP1.0x15 Page 8 QTY 1 4 1 1 5 5 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION TPK-400GS GEAR BOX, CLUTCH DRUM & CHAIN • FIGURE 9 Alternative Counter Sprockets 32088 COUNTER SPROCKET,16 TH (-1) 32090 COUNTER SPROCKET,18 TH (+1) ITEM 9-11 9-23 9-24 9-45 9-47 9-48 9-49 9-50 9-53 9-55 9-62 9-63 9-65 9-65 9-65 9-65 9-66 9-66 9-66 PART NUMBER 30936 31197 30830 70081 70082 70083 30836 70084 32089 30821 70086 70087 PF-3300 TC-355 PF-4000 TC-4700 32200 32228 32229 www.tanaka-usa.com DESCRIPTION NUT,M6xP1.0 WASHER WASHER,SPRING M6 BOLT HOUSING,ENGINE MOUNTING BOLT,M6xP1.0x30 DRUM,CLUTCH GEAR BOX COUNTER SPROCKET,17 NUT,M8xP1.25 BOLT BOLT PureFire Engine,33cc Engine,35cc PureFire Engine,40cc Engine,47cc CHAIN,TPK CHAIN,10FT BOX,TPK CHAIN,100FT ROLL,TPK Page 9 QTY COMMENTS 5 3 7 2 1 3 1 1 1 1 1 3 1 1 1 1 1 Opt Includes master links. Makes 5 loops Opt custsvc@tanaka-ism.com PARTS INFORMATION PF- 4000 CYLINDER, PISTON, IGNITION • FIGURE 1 ITEM 1-5 1-6 1-8 1-11 1-12 1-14 1-15 1-16 1-17 1-18 1-21 1-22 1-31 1-44 1-45 1-46 1-50 1-56 1-56 1-59 1-63 PART NUMBER 25504200200 15711666900 01804075200 0010440590 99461050204 0170440020 04104050200 0300440090 0370100020 03905004200 0460440080 99962101004 06802000200 56020517200 1782054320 1672054390 1790007080 99011040182 99416040183 1820186A201 19805015800 DESCRIPTION COVER,SPARK PLUG,RUBBER CAP,SPARK PLUG ASS'Y PLUG,SPARK SET,CYLINDER BOLT,HEX,HOLE,5X20,S GASKET,CYLINDER RING,PISTON SET,PISTON PIN,PISTON CIRCLIP,PISTON PIN CRANKSHAFT BEARING,NEEDLE,F1010B KEY,WOODRUFF,3X13X5 CAP,RUBBER CORD,HIGH TENSION ASSY,IGNITION COIL STOP CORD,220MM SCREW,4X18 SCREW 4X18/WS WASHER,SPECIAL CLAMP,CORD www.tanakapowerequipment.com Page 10 QTY COMMENTS 1 1 1 1 4 1 2 1 1 2 1 1 1 1 1 1 2 2 Before S/N U112140 2 S/N U112141 and after 2 1 custsvc@tanaka-ism.com PARTS INFORMATION PF- 4000 CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2 www.tanakapowerequipment.com Page 11 custsvc@tanaka-ism.com PARTS INFORMATION PF- 4000 CRANKCASE, FLYWHEEL, STARTER PULLEY • FIGURE 2 ITEM 2-9 2-19 2-20 2-23 2-24 2-25 2-26 2-26 2-27 2-28 2-29 2-32 2-32 2-32 2-32 2-32 2-36 2-51 2-52 2-54 2-55 2-60 2-66 2-66 2-67 2-69 PART NUMBER 99463050204 7880162V20 99355050000 99111100013 7900162V200 7980422090 0720440090 0720440091 0900440020 99966152511 99961620200 07102007200 07102007210 07102007220 07111600230 07111600240 99461050304 1552053880 99201100011 99101100011 99414050101 1320440020 1120440021 1120441321 99461050204 20311660200 DESCRIPTION BOLT, HEX 5X20 PAWL,STARTER RING,STOP,5 NUT,10 SPRING,PAWL,STARTER PAWL,STARTER ASS'Y CASE,CRANK CASE,CRANK GASKET,CRANKCASE SEAL,OIL,#VE15X25X7 BEARING,BALL,#6202 SHIM,15.2X20X.05 SHIM,15.2X20X.10 SHIM,15.2X20X.15 SHIM,16X21X.20 SHIM,16X21X.30 BOLT,HEX,5X30S ROTOR,MAGNETO WASHER,10 NUT,10 SCREW,S,5X10 DEFLECTOR,AIR CASE,FAN (ORANGE) CASE,FAN (POLISHED) BOLT,HEX,HOLE,5X20,S GROMMET,PRIMARY CORD www.tanakapowerequipment.com QTY 1 1 1 1 1 1 1 1 1 2 2 V V V V V 4 1 1 1 1 1 1 1 4 1 Page 12 COMMENTS Before S/N U207704 S/N U207705 and after *Crankcase assy includes bearings, seals and gaskets. *Shims are "as needed" to obtain correct side clearance custsvc@tanaka-ism.com PARTS INFORMATION PF- 4000 MUFFLER, MUFFLER COVER • FIGURE 3 86 ITEM 3-1 3-3 3-4 3-5 3-6 3-7 3-8 3-8 3-10 3-11 3-13 3-14 3-16 3-23 3-23 3-24 3-25 3-26 3-81 3-82 3-83 3-84 3-85 3-86 PART NUMBER 7380440A21 99461050124 99461050164 99053060653 99201060011 7040440090 99201050061 99201050061 7210440020 99434040081 7320440020 73704230200 1330440020 99463050204 99463050204 2030604A202 99461050254 99201050061 35910112203 2900420081 34204200200 99204100030 35704201200 30790 DESCRIPTION PROTECTOR,MUFFLER BOLT,HEX,5X12S BOLT,HEX,5X16,S SCREW,HEX,6X65 WASHER,6 SET,MUFFLER WASHER,5 WASHER,5 PIPE,TAIL SCREW,4X8/S ARRESTER,SPARK GASKET,MUFFLER SHIELD,HEAT BOLT, HEX 5X20 BOLT, HEX 5X20 GROMMET BOLT,HEX HOLE,5X25S WASHER,5 WASHER,CLUTCH B SHOE,CLUTCH SPRING,CLUTCH WASHER,WAVE,10 BOLT,CLUTCH STEP CLUTCH ASS'Y N/A N/A N/A N/A N/A 32014 32015 32016 32017 32018 SPRING,POWER PIPE,SHORT SPRING,POWER PIPE,LONG SPACER,POWER PIPE SCREW,POWER PIPE WASHER,POWER PIPE www.tanakapowerequipment.com QTY 1 1 1 2 2 1 2 1 1 1 1 1 1 4 2 1 2 2 2 2 1 2 2 1 Page 13 1 2 2 4 4 COMMENTS Before S/N U207704 Before S/N U207704 S/N U207705 and after Before S/N U207704 S/N U207705 and after S/N U207705 and after S/N U207705 and after Power pipe hardware, not shown Power pipe hardware, not shown Power pipe hardware, not shown Power pipe hardware, not shown Power pipe hardware, not shown custsvc@tanaka-ism.com PARTS INFORMATION PF- 4000 FUEL SYSTEM, AIR FILTER • FIGURE 4 #32225 HP Velocity Stack / Air Filter Upright design suspends fuel better thus improves overall engine performance. Includes choke plate. Shown on TC-47 engine. www.tanakapowerequipment.com Page 14 custsvc@tanaka-ism.com PARTS INFORMATION PF- 4000 FUEL SYSTEM, AIR FILTER • FIGURE 4 ITEM 4-31 4-32 4-33 4-34 4-35 4-36 4-37 4-38 4-39 4-40 4-41 4-42 4-43 4-44 4-45 4-46 4-49 4-62 4-63 4-64 4-65 4-66 4-66 4-68 4-70 4-73 4-74 4-75 4-76 4-76 4-77 4-78 4-79 4-80 4-86 4-87 4-88 PART NUMBER 4030430020 4040430090 4020430020 4530637C200 4700138020 4230138082 5280138021 47601700200 4460138020 99204080030 4520138091 3800637C200 99011050602 99210050012 4550440090 78600601200 99416050253 6490168020 22301251901 68000731201 67501630900 5910440021 5910441321 6590430020 5950656B90 6463252L90 5650440020 5640661190 99463050204 99463050204 9400430020 70003005100 68000206200 22206300200 99461050304 99201050061 6420608A200 DESCRIPTION GASKET,INLET MANIFOLD SET,CARB INSULATOR GASKET,CARBURETOR COLLAR COLLAR,CLEANER BODY,CLEANER VALVE,CHOKE BOARD,BLOW OVER CHECK ELEMENT,CLEANER WASHER,8 COVER,CLEANER,ASSY BOLT,CLEANER COVER SCREW,5X60 WASHER,S,5 CARBURETOR WASHER,RECOIL STARTER BOLT,HEX HOLE,5X25WS COLLAR,TANK FIXING PIPE,FUEL,3X5X230 CLIP 6.3 FILTER,FUEL TANK,FUEL (ORANGE) TANK,FUEL (WHITE) COLLAR C CAP,FUEL BLACK,NON VENT AIR VENT VALVE ASSY PIPE,AIR VENT VENT,AIR ASSY BOLT, HEX 5X20 BOLT, HEX 5X20 STAND,ENGINE PIPE,FUEL,3X5X100 CLIP,5.5 GROMMET,FUEL PIPE BOLT,HEX,5X30S WASHER,5 GASKET,TANK CAP www.tanakapowerequipment.com Page 15 QTY 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 2 1 1 1 1 1 1 3 1 1 1 1 3 2 1 1 1 1 1 1 1 COMMENTS S/N U207705 and after Before S/N U207704 S/N U207705 and after S/N U207705 and after S/N U207705 and after custsvc@tanaka-ism.com PARTS INFORMATION PF- 4000 RECOIL STARTER • FIGURE 5 ITEM 5-0 5-1 5-2 5-3 5-9 5-12 5-14 5-17 PART NUMBER 7620422090 7720422080 7690422020 7790422020 7830422020 8350422020 7850422020 8390422020 DESCRIPTION STARTER,RECOIL ASS'Y BODY,RECOIL STARTER REEL,STARTER ROPE SPRING,RECOIL ROPE,STARTER CAP,HANDLE HANDLE,STARTER SCREW,SET www.tanakapowerequipment.com QTY 1 1 1 1 1 1 1 1 Page 16 COMMENTS custsvc@tanaka-ism.com PARTS INFORMATION PF- 4000 CARBURETOR • FIGURE 6 ITEM 6-0 6-1 6-4 6-5 6-6 6-7 6-9 6-10 6-11 6-12 6-13 6-14 6-17 6-18 6-19 6-20 6-21 6-22 6-24 6-25 6-26 PART NUMBER 4550440090 51425100200 54425164200 53925120200 5492516520 48925100200 61425137200 55025100200 5992001W44 99101060013 ~~~ ~~~ 57825007200 5752515380 ~~~ ~~~ 4762515120 5482515120 4310634C200 4422515180 44725108200 DESCRIPTION SET,CARBURETOR SCREW,THROTTLE SET STAY,ADJUST,CABLE SWIVEL WASHER,THRUST RING,STOP ADJUSTER,CABLE O-RING JET,MAIN,LONG,#44 NUT,6 GASKET,PUMP DIAPHRAGM,PUMP SCREEN,INLET BODY,PUMP GASKET,DIAPHRAGM DIAPHRAGM,METERING COVER,DIAPHRAGM SCREW,SET GASKET,CLEANER PUMP,PRIMING BULB,PRIMING www.tanakapowerequipment.com QTY COMMENTS 1 Includes carburetor gasket 2 1 1 1 ~ Contained in Carb Repair Kit 1 P/N 650-25124-900 1 (Not available individually) 1 1 1 1 1 1 1 1 1 1 4 1 1 1 Page 17 custsvc@tanaka-ism.com
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