Aeromotive - TMI Supply

Transcription

AERO-MOTIVE PRODUCTS
®
®
TOOL SUPPORT FLUID HANDLING MOBILE ELECTRIFICATION
Receiving
Maintenance
Automated Production
Manufacturing
Shi
Sub-Assembly
Visit aeromotive.com to find:
n Up-to-date catalogs
n Service manuals
n Product drawings
n Interactive catalog
Quality Control
PAGE 2
Woodhead Offers Solutions for
Every Corner of Your Facility
with Aero-Motive® Products
Just glance from one corner of the plant to
another and you’ll see all the areas where
Aero-Motive products can help you set a new
standard for performance and reliability. Our product lines are designed to make a job easier and
faster. This enhances your productivity and your
profits.
Products Built to Last
Machining
Packaging
Now you can find your favorite models of mobile
electrification, fluid handling and tool product in
one catalog. Just select the model number and call
your local distributor for price and delivery. If you
don’t find the model for your application, or need
assistance on other Aero-Motive products, call your
local distributor.
Index
TOOL SUPPORT
Balancers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Torque Reels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
FLUID HANDLING
Hose Reels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
MOBILE ELECTRIFICATION
Cord & Cable Reels . . . . . . . . . . . . . . . . . . . . . 9-12
Festoon Systems . . . . . . . . . . . . . . . . . . . . . . 13-16
AeroBAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
AERO-MOTIVE PRODUCTS
One Source for Your Needs
®
ipping
Our product is designed to exacting engineering
criteria and manufactured under rigorous control
standards. Our standards include a product that
requires low maintenance and is easy to service.
Many Aero-Motive products are still on the job after
30 years of service. And, less downtime translates
to higher profits and lower costs for you.
TOOL
TOOL SUPPORT
SUPPORT
Standard Duty Positioners
Positioners are used to support the weight of the
suspended tool or object. Ideal for light duty tool
and pendant support, signs, heat lamps, exhaust
hoods, etc. Not suitable for high-cycle applications.
G M 3 1 1-12 LB. POSITIONER
n Travel range of 55” without use of a ratchet or
locking device
n Holds object in desired position
n Easy tension adjustment
n For light duty applications
Weight
lbs. KG.
1-12 .05-5.4
Model
GM31
Cable Travel
ft. m
4.6 1.41
Standard Duty Retractors
Retractors are used to balance or retract the suspended tool or object. Perfect for tool, hose, cable
or pendant support.
R B
1-4 LB. RETRACTOR
n Easy tension adjustment without tools
n Full range of motion with 360˚ swivel hanger
n Durable nylon cable
n High impact composite housing
n Add -SC for optional safety chain
Weight
lbs. KG.
1-2 0.5-0.9
2-4 0.9-1.8
1-2 0.5-0.9
Model
RB2
RB4
RB210
R F
Cable Travel
ft. m
5.2 1.6
5.2 1.6
10.0 2.54
4-8 LB. RETRACTOR
n Easy tension adjustment without tools
n Nylon-covered steel cable
n Ratchet lock on RFL models
PAGE 3
Model
RF6
RF8
RFL6
RFL8
Weight
lbs. KG.
4-6 1.8-2.7
6-8 2.7-3.6
4-6 1.8-2.7
6-8 2.7-3.6
Cable Travel
ft. m
6.6 2
6.6 2
6.6 2
6.6 2
Always use secondary
support on overhead
mounted balancers to
prevent the possibility
of the balancer falling.
See page 6 for accessories.
Visit toolsupport.com
for more information
PAGE 4
Standard TrueBalancers™
TrueBalancers allow the worker to move the suspended tool or object up or down with very little effort.
Ideal for the support of a variety of pneumatic or
electric tools and pendants.
B F
3-24 LB. BALANCERS
n Heavy duty, containerized spring
n High-impact composite housing
n Ratchet lock on BFL models
n Shackle design for secure mounting
Model
BF6
BF9
BF13
BF18
BF24
BFL6
BFL9
BFL13
BFL18
BFL24
Weight
lbs. KG.
3-6 1.4-2.7
6-9 2.7-4.1
9-13 4.1-5.9
13-18 5.9-8.2
18-24 8.2-10.9
3-6 1.4-2.7
6-9 2.7-4.1
9-13 4.1-5.9
13-18 5.9-8.2
18-24 8.2-10.9
Cable Travel
ft. m
6.6 2
6.6 2
6.6 2
6.6 2
6.6 2
6.6 2
6.6 2
6.6 2
6.6 2
6.6 2
Severe Service Retractors
Use to balance or retract suspended tool or object.
Ideal for heavy duty tool, pendant and hose support.
Heavy Duty Retractors
Retractors are used to balance or retract suspended
tool or object. Ideal for heavy-duty tool, pendant
and hose support.
S E RIE S F 1 - 15 LB. RETRACTORS
n Heavy-duty steel construction
n Long lasting mainspring
n Ratchet lock on FLR models
Model
5F
5FLR
10F
10FLR
15F
15FLR
Weight
lbs. KG.
1-5 0.4-2.3
1-5 0.4-2.3
4-10 1.8-4.5
4-10 1.8-4.5
8-15 3.6-6.8
8-15 3.6-6.8
Cable Travel
ft. m
8 2.4
8 2.4
8 2.4
8 2.4
8 2.4
8 2.4
Model
5FLRC
10FLRC
15FLRC
22FLRC
2 - 22 LB. RETRACTORS
Weight
lbs. KG.
2-7 0.8-3.2
4-10 1.8-4.5
8-15 3.6-6.8
16-22 7.3-10.0
Cable Travel
ft. m
8 2.4
8 2.4
8 2.4
8 2.4
Always use
secondary
support on
overhead
mounted
balancers to
prevent the
possibility of
the balancer
falling.
See page 6 for
accessories.
TOOL SUPPORT
F L R C
TOOL SUPPORT
Heavy Duty TrueBalancers™
TrueBalancers allow the worker to move the suspended
tool or object up or down with very little effort. Ideal for
heavy duty tool support.
EB
18-45 lb. BALANCERS
n Cast aluminum construction
n Containerized mainspring for safe
and easy handling
n Automatic Drum lock
n Manual drum lock
n Shackle suspension for mounting security
n Additional part numbers and options available. Consult
your distributor or see balancer catalog.
Model
EB25000
EB35000
EB45000
EB2500R
EB3500R
EB4500R
Weight
lbs. KG.
18-25 8.2-11.4
25-35 11.4-15.9
35-45 15.9-20.5
18-25 8.2-11.4
25-35 11.4-15.9
35-45 15.9-20.5
Cable Travel
ft. m
Ratchet
6.6 2
No
6.6 2
No
6.6 2
No
6.6 2
Yes
6.6 2
Yes
6.6 2
Yes
Always use secondary support on overhead mounted
balancers to prevent the possibility of the balancer
falling. See page 6 for accessories.
Severe Service
TrueBalancers™
TrueBalancers allow the worker to move suspended
tool or object up or down with very little effort.
Perfect for the support of production tools in
demanding applications.
E A
5-40 lb. BALANCERS
J A
15-100 lb. BALANCERS
n High impact cast aluminum housing
n Tapered drum for true balance
n Wear-Guard coated drum
n Automatic drum lock
n Manual drum lock
n Containerized mainspring for safe
and easy handling
n Declutching spring hub
n Add -SC for safety chain
Model
10EA
20EA
30EA
40EA
PAGE 5
Weight
lbs. kg
5-12 2.3-5.4
12-20 5.4-9.1
20-30 9.1-13.6
30-40 13.6-18.1
Cable Travel
ft. m
6 1.8
6 1.8
6 1.8
6 1.8
Model
20JA
30JA
40JA
50JA
60JA
70JA
80JA
90JA
100JA
Weight
lbs. kg
15-25 6-11
25-35 11-16
30-45 13-20
40-55 18-25
55-65 24-30
55-70 24-32
70-85 31-39
80-90 36-41
90-100 40-45
Cable Travel
ft. m
7 2.1
7 2.1
7 2.1
7 2.1
7 2.1
7 2.1
7 2.1
7 2.1
7 2.1
Severe Service TrueBalancers™
PAGE 6
TrueBalancers allow the worker to move suspended tool or object up or
down with very little effort. Perfect for the support of production tools
in demanding applications.
85-200 lb. BALANCERS
n High impact cast aluminum housing
n Tapered drum for true balance
n Containerized mainspring for safe and easy handling
n Wear-Guard coated drum
n Automatic drum lock
Weight
n Manual drum lock
Model
lbs. kg
n Declutching spring hub
110KA
85-115 38-52
n Add -SC for safety chain
120KA
115-125 52-57
130KA
140KA
150KA
160KA
170KA
190KA
200KA
125-135
135-145
145-155
155-165
160-175
175-195
190-200
56-61
61-66
65-70
70-75
72-79
79-88
86-91
Torque Reels
Ideal for suspending push-button pendant stations for
overhead hoists and cranes.
1515
5-15 LB. TORQUE REELS
n Easy external tension adjustment
n TR model offers rigid mount
Cable Travel
ft. m
7 2.1
7 2.1
7 2.1
7 2.1
7 2.1
7 2.1
7 2.1
7 2.1
7 2.1
Always use secondary support on overhead mounted torque
reels to prevent the possibility of the balancer falling. See
below for accessories.
Balancer
Accessories
Balancer Trolleys
Model
054110012
052110012
BT34 I
BT3PR
BT34 I W
Description
For 5400 Box Track
For 5200 Box Track
For 4” I-Beam
For 31/4” Patent Rail
Insulated for 4” I-Beam
Wheels
Capacity
Steel
50 lb.
Steel
30 lb.
Polyurethane 300 lb.
Balancer Secondary
Support Chains
Model
4963800000
H13760001
H11610004
4963900000
H13760000
Model
0515T
1015T
1515T
1515TR
Weight
lb. kg.
5 2.3
10 4.5
15 6.8
15 6.8
Active Travel
ft. m
15 4.58
15 4.58
15 4.58
15 4.58
Tension Build Up
lbs. kg.
6 2.72
11 4.98
19 8.64
19 8.64
Description
Support for RB
Support for RF,FLRC,F
Support for EB
Support for JA,KA,EA,LA,T
Support for BF
Max. Length
15”
20”
12”
12”
20”
Hose and
Cable Support
Model
6102000000
6102100000
Cable/Hose Dia.
0.49”-0.91”
0.91”-1.25”
More sizes are available. Consult Woodhead.
Visit toolsupport.com for more balancer solutions
TOOL SUPPORT
K A
FLUID HANDLING
Aero-Motive® Series Premium Hose Reels
These all new premium reels are designed to withstand
the toughest industrial challenges. Ideal for production
lines, material handling equipment, service areas,
maintenance applications and service vehicles.
n Steel construction for long life in industrial applications (PWL reels use a composite spool assembly)
n Containerized main spring for safe, easy maintenance
n Adjustable guide arm - eight positions
n Six-roller guide to protect hose
n Brass and stainless steel fluid path
n Durable epoxy powder-coat finish
n Ratchet lock and easy tension adjustment
n Hose stop included with all models
n Nitrile seals
n Anti-lockout ratchet design
P W, PA , P B HOSE REELS
Low Pressure
Brass and stainless steel
design for long life
Model
PWL230
PWL325
PWL300
PAL230
PAL200
PAL330
PAL300
PBL350
PBL300
PBL435
PBL400
PBL450
Inlet hose
fitting (NPT)
1/4”
3/8”
3/8”
1/4”
1/4”
3/8”
3/8”
3/8”
3/8”
1/2”
1/2”
1/2”
Hose Inner
Diameter
1/4”
3/8”
Without Hose
1/4”
Without Hose
3/8”
Without Hose
3/8”
Without Hose
1/2”
Without Hose
1/2”
Length
feet m
30 9.1
25 7.62
Hose Inner
Diameter
1/4”
3/8”
Without Hose
3/8”
1/2”
1/2”
Without Hose
Length
feet m
30 9.1
30 9.1
Hose Inner
Diameter
1/4”
Without Hose
3/8”
Without Hose
1/4”
Without Hose
3/8”
3/8”
Without Hose
Length
feet m
30 9.1
30 9.1
30 9.1
50 15.24
35 10.6
50 15.24
Pressure
PSI
300
300
300
300
300
300
300
300
300
300
300
300
Medium Pressure
Six-roller design
minimizes hose wear
Hose Specs
Low Pressure
(to 300 PSI)
Inlet hose
fitting (NPT)
1/4”
3/8”
3/8”
3/8”
1/2”
1/2”
1/2”
50 15.24
35 10.6
50 15.24
Pressure
PSI
3000
3000
3000
3000
3000
3000
3000
High Pressure
Type: PVC tube
Black PVC cover
Max Temp: 176˚ F (80˚C)
Medium Pressure
(to 3000 PSI)
Type: SAE 100 R1 TYPE AT
Synthetic Rubber tube & cover
Max Temp: 212˚F (100˚C)
High Pressure
(to 5000 PSI)
Max Temp: 212˚F (100˚C)
Other hose types available, consult factory.
PAGE 7
Model
PAM230
PAM330
PAM300
PBM350
PBM435
PBM450
PBM400
Model
PAH230
PAH200
PAH325
PAH300
PBH250
PBH200
PBH335
PBH350
PBH300
Inlet hose
fitting (NPT)
1/4”
1/4”
3/8”
3/8”
1/4”
1/4”
3/8”
3/8”
3/8”
25 7.62
50 15.24
35 10.6
50 15.24
Pressure
PSI
5000
5000
4000
4000
5000
5000
4000
4000
4000
VPR® Series Standard Hose Reels
Designed for general and industrial use. Ideal for
production lines, material handling equipment, service
areas, maintenance applications and service vehicles.
PAGE 8
n Steel construction for long life in
industrial applications
n Containerized main spring for safe, easy maintenance
n Adjustable guide arm
n Four roller guide to protect hose
n Brass and stainless steel fluid path
n Durable epoxy powder-coat finish
n Ratchet lock and easy tension adjustment
n Hose stop included with all models
n Nitrile seals
DA,MA,HA,DB,MB,HB
Type: EPDM/SBR tube
Red SBR cover
Max Temp: 176˚ F (80˚C)
Medium Pressure Type: SAE 100 R1 TYPE AT
(to 3000 PSI)
Max Temp: 212˚F (100˚C)
High Pressure
(to 5000 PSI)
Max Temp: 212˚F (100˚C)
Other hose types available, consult factory.
Inlet hose
fitting (NPT)
1/4”
3/8”
3/8”
1/4”
3/8”
3/8”
1/4”
1/4”
3/8”
3/8”
Hose Inner
Diameter
1/4”
3/8”
Without Hose
1/4”
3/8”
Without Hose
1/4”
Without Hose
3/8”
Without Hose
Model
DB350
DB430
DB450
DB400
MB350
MB430
MB450
MB400
HB250
HB200
HB330
HB350
HB300
Inlet hose
fitting (NPT)
3/8”
1/2”
1/2”
1/2”
3/8”
1/2”
1/2”
1/2”
1/4”
1/4”
3/8”
3/8”
3/8”
Hose Inner
Diameter
3/8”
1/2”
1/2”
Without Hose
3/8”
1/2”
1/2”
Without Hose
1/4”
Without Hose
3/8”
3/8”
Without Hose
Length
feet m
30
9.1
30
9.1
30
30
9.1
9.1
30
9.1
25
7.62
Length
feet m
50 15.2
30
9.1
50 15.2
50
30
50
15.2
9.1
15.2
30
9.1
30
50
9.1
15.2
Pressure
PSI
300
300
300
2000
2000
3000
5000
5000
4000
5000
Pressure
PSI
300
300
300
300
2000
2000
2000
3000
5000
5000
4000
4000
5000
FLUID HANDLING
Hose Specs
Low Pressure
(to 300 PSI)
Model
DA230
DA330
DA300
MA230
MA330
MA300
HA230
HA200
HA325
HA300
HOSE REELS
PAGE 9
Cord Reels
Cord reels are designed for indoor maintenance, repair,
power supply to hoists and close-up work. Ideal for
ready access to hand lamps and power outlets.
RI45
n 35 feet travel
n Swinging mount
n Adjustable tension
n 3 conductor, 16 AWG
RI453M
RI50
CORD REEL
n For Hand Lamp, add
suffix M, H, 13W, 13G,
13S or FE (see page 7)
n UL listed and CSA certified
CORD REEL
RI5113G
Industrial strength reel has all the convenience,
endurance and reliability feature you need at an
easy-to-buy price.
n Fewer moving parts for long working life
n Removable hub covers for easy maintenance
n Ratchet lock w/ engage and disengage capability
n Corrosion resistant steel housing
n Rigid or swinging mounts available
n UL listed
n Hand lamp and auto switch options available
n Indoor use only
RI50 reels come standard with
rigid mount and no hand lamps.
To select swinging mount add
suffix “S” to part number. To
add hand lamp option add the
suffix for the type of hand lamp
required. Add the suffix “AS” for
the auto switch option.
Example: RI51S-FE-AS
Model
RI25
RI45
RI51
RI52
RI53
RI54
RI55
Conductors
3c/#16 AWG
3c/#16 AWG
3c/#16 AWG
4c/#16 AWG
3c/#14 AWG
4c/#14 AWG
3c/#12 AWG
Travel
25 ft/7.6m
35 ft/10.7m
50 ft/15.2m
50 ft/15.2m
45 ft/13.7m
30 ft/9.1m
35 ft/10.7 m
Amps/Volts
7a / 120v
6a / 120v
8a / 120v
5.5a / 120v
11a / 120v
7.5a / 120v
15a / 120v
Swing mount
standard
standard
add -S
add -S
add -S
add -S
add -S
Hand lamp
any
any
FE, M, 13G
—
FE, M
—
—
Auto switch
add -S
add -S
add -AS
—
add -AS
—
add -AS
Receptacles
R, D, Q
R, D, Q
R, D, T, Q
R, D, Q
R, D, Q
Optional Cord Reel Lamps
PAGE 10
Type M
HAND LAMP
DANIEL WOODHEAD®
Type H
HAND LAMP
DANIEL WOODHEAD®
Type FE
HAND LAMP
DANIEL WOODHEAD®
Type 13S HAND LAMP
DANIEL WOODHEAD®
Type 13W HAND LAMP
DANIEL WOODHEAD®
Type 13G HAND LAMP
DANIEL WOODHEAD®
n Steel guard with reflector for 100W bulb
n Replaceable lamp switch
n NEMA 5-15R outlet
n Rubber handle
n Snap-open guard
n Guard with reflector for 100W bulb
n Replaceable lamp switch
n NEMA 5-15R outlet
n Snap open guard
n Fluorescent hand lamp
n Built-in ballast
n Low temperature 13 watt plug-in lamp
n Low temperature 13-watt plug-in lamp
n Use with remote or optional auto switch
n Ballast on cord / inlet side
n Low temperature 13-watt plug-in lamp
n Built-in ballast
Other Cord Reel Accessories
-D
RECEPTACLE One NEMA 5-15R outlet (add suffix -R)
TRIPLEX OUTLET Three NEMA 5-15R outlets (add suffix -T)
DUAL OUTLET Two 15A GFCI outlets, snap door cover (add suffix -D)
QUAD OUTLET Four NEMA 5-15R outlets (add suffix -Q)
PIVOT BASE (see page 12) 330° pivot - order PB10YE for RI50
-R
-Q
series reels and PB2A for 228B
-T
AUTOMATIC ON/OFF SWITCH Turns light off when cable is
fully retracted (Available on RI50 cable reels only)
n Insulated guard without reflector
n Complies with NEC S11-3F
PAGE 11
Cable Reels
Cable reels are designed for top performance, long
service life and easy maintenance. Ideal for hoists,
electric tools and moving equipment.
POW-R-MITE
CABLE REELS
n Factory assembled with Type SO or W cable
n Reels constructed with spring tension
to lift or stretch cable with 10% sag
n Containerized main-spring for safe and easy
handling
n Modular collector ring
n 30 Amp collector ring on 200, 300,
and 400 models
n 35 or 75 Amp collector ring on
5000M models
n Adjustable cable guide with
anti cable “lock-out” feature
n UL listed - 200,300 and 400 models
n CSA Certified available
POW-R-MITE SELECTOR
Rated
Amps.
9
7
7
6
5
5
13
11
11
8
7
6
18
14
14
12
22
16
14
14
40
35
32
55
45
44
Cable
AWG
Size
16
16
16
16
16
16
14
14
14
14
14
14
12
12
12
12
10
10
10
10
8
8
8
6
6
6
For easy selection, choose amperage, cable size, number of conductors
and cable length from shaded area below.
Length Feet/Meters
No.
Cond.
3
4
6
8
10
12
3
4
6
8
10
12
3
4
6
8
3
4
6
8
2
3
4
2
3
4
20/6.1
232B*
242B
25/7.6
30/9.1
224B*
234B
35/10.7 38/11.6 40/12.2
231B*
244B
45/13.7
50/15.2 60/18.3
228B*
238B
206B
208B
332C**
342C
253C**
363C
403B
413B
233C**
343C
334C**
344C
306C
308C
402C
5112CL
332D
342D
482D
242E
452E
462E
367C
485B
5105BL
5115BL
358C**
345C
5165CL
483C
70/21.3
5137BL*
5147BL
5167BL
5187BL
5207BL
5217BL
5137CL**
5147CL
5267CL
5286CL
5205C
383D
333D
394D
463D
385D
433E
443E
5214CL
434D
444D
434E
5144EL
5283EL
5123FL
5133FL
5142FL
435D
445D
5285DL
5135EL
5245EL
5365EL
5225FL
5235FL
5344FL
5223GL
5333GL
5342GL
End of Cable options (see page 7) *Q, R, D, M, H, 13S **Q, R, D
5325GL
5137DL
5146DL
5266DL
5237EL
5247EL
Hand Wind Reels
Hand wind reels are designed for heavy-duty
industrial storage applications. Perfect for storing
extension cords, or continuous power service.
PAGE 12
H W 1 0 0 HAND WIND REEL
n Heavy duty design for storage of extension cords,
power cables, rope or hoses
n Center cavity access to the end of conductor
H W 3 0 0 HAND WIND REEL
3 cond. Type SO Cable
Size length ft. m
#16 AWG 50 15.24
#16 AWG 100 30.48
#14 AWG 50 15.24
#14 AWG
#12 AWG
#12 AWG
100 30.48
50 15.24
100 30.48
Amperage
cord off reel
10
10
15
15
15
15
Series-UL listed
HW100
HW300
HW122 HW322
HW124 HW324
HW132 HW332
HW134
HW142
HW100
HW334
HW342
HW300
n Equipped with slip ring, power cable, and plug
n Payout cable has receptacle
n Ideal for continuous service
Maximum capacity- all models
3 cond. #16AWG SO (.430 in. dia.) 200 Ft.
3 cond. #14AWG SO (.560 in. dia.) 125 ft.
3 cond. #12 AWG SO (.640 in. dia.) 100 ft.
usable spool vol. 500 cu. in.
2050
Static Discharge
Grounding Reels
STATIC DISCHARGE REELS
n Spring operated, automatic retrieve reel
n Stranded steel aircraft cable is 3/32”.
n Light, constant spring tension on the cable
n 100 ampere ground clamp
n Rubber cable stop
Eliminates static build-up. Spring-operated,
automatic retrieve reels.
Catalog no.
2050
2050-Y*
2050NC
2050CT
2050NCCT
Cable length
ft. m
50 15.24
50 15.24
50 15.24
50 15.24
50 15.24
Net weight
lbs. Kg
12 5.44
12 5.44
12 5.44
12 5.44
12 5.44
Resistance
ohms
2.0
2.0
2.0
2.0
2.0
“NC” = nylon coated cable 3/32” “CT” = constant tension models.
*2050 Reel with “Y” Bridle (20 ft. each branch, with clamps)
allows simultaneous grounding at two points.
Reel Accessories
PB
matched to
reel mounting
F
PIVOT BASE
C
n Allows cable and cord reels
to rotate 330˚
Model
PB10YE
PB2A
PBM7A
Reel
Series
RI50
200/300
400
5000
Dim.A
in.
mm
3
76
3
76
10
254
Dim.B
in.
mm
4
102
4
102
11.5
292
A square
B square
Dim.C
in.
mm
2.69
68.3
1.44
36.6
3.76
95.5
Dim.D
in.
mm
0.50
13
0.50
13
0.75
19.1
Dim.E
in.
mm
0.438
11.13
0.438
11.13
0.531
13.49
D
E- dia. (4)
mounting holes
Dim.F
in.
mm
1.25
31.8
0.25
6.4
0.63
15.9
CABLE GRIPS AND STOPS
Cable Size
OD, ins.
0.30-0.41
0.41-0.56
0.57-0.70
0.70-0.75
0.75-0.82
0.82-0.875
0.875-1.00
1.06-1.25
Cable Grip
Model
37121-11
37121-12
37121-16
37121-18
37121-18
37121-20
37121-20
37121-22
Cable Stop
Model
ST1
ST1
ST1
ST1
ST2
ST2
ST3
ST3
HW100
OL
Festoon Systems
LD
WT
ST
5 1 0 0 WIRE ROPE FESTOON
Series 5100 wire rope supported systems are
designed for simple applications with limited travel
distance and speed requirements.
The systems are to be used with a maximum cable
diameter of 0.91” for round cable or hose and .30”
thickness for flat cable. Working travel up to 68 ft.
and weight capacity of 9 lbs. per carrier.
System includes: two end clamps, two eyebolts,
five clamps, one ball stop, intermediate carriers
and nylon covered rope.
n Concave nylon wheels
n Nylon body
n Neoprene clamp pad
n 3/16” diameter wire rope, nylon coated to 1/4”
n Round and flat cable available
n Order complete system with one model number
n See page 20 for flat festoon cable
5110 Flat Cable System
Maximum cable thickness .3”
5110 Window Size
Model
5110-02-025
.88”
2.38”
5110-04-045
5110-06-060
5110-08-075
WT
ft.
16
21
27
36
38
51
50
66
LD
in.
36
48
36
48
36
48
36
48
OL
ft.
18.7
23.7
30.5
39.4
42.2
55.1
54.8
70.8
Max.
Cable Wt
lbs./ft.
1.44
1.09
1.44
1.09
1.44
1.09
1.44
1.09
ST
ft.
1.05
1.05
1.75
1.75
2.45
2.45
3.15
3.15
No of.
Carriers
2
2
4
4
6
6
8
8
CR*
ft.
20
26
33
43
46
60
60
77
Max.
Cable Wt
lbs./ft.
1.38
1.05
1.38
1.05
1.38
1.05
1.38
1.05
ST
ft.
0.84
0.84
1.40
1.40
1.97
1.97
2.53
2.53
No of.
Carriers
2
2
4
4
6
6
8
8
CR*
ft.
19
24
32
41
44
59
57
76
5120 Maximum Diameter
.91”
5120 Round Cable System
Maximum cable outside diameter .91”
Model
5120-02-025
5120-04-040
5120-06-055
PAGE 13
5120-08-075
*Cable Required
WT
ft.
15
20
26
35
37
50
48
65
LD
in.
36
48
36
48
36
48
36
48
OL
ft.
17.5
22.5
29.1
38.1
40.7
53.7
52.2
69.2
PAGE 14
RL
LD
WT
ST
4 2 0 0 BOX TRACK FESTOON
The series 4200 Value Plus box track supported systems
are designed for use on small cranes, monorail hoists and
transfer equipment.
System includes: Track, hanger brackets, joint brackets,
carriers, end stops, end caps, and end clamps. Cable
available on page 20.
n Self aligning joint clamps with positive locks
n Nylon body, saddle and wheels for durability and light
weight.
n Neoprene clamp pads compensate for uneven cable
stacking up to 1⁄8”
WT
LD
Model
ft.
in.
4245-36-003
15
36
4245-36-006
30
36
4245-36-009
45
36
4245-36-015
74
36
4245-48-004
25
48
4245-48-006
36
48
4245-48-009
56
48
No
Cars
3
6
9
15
4
6
9
ST
ft.
0.8
1.6
2.4
3.9
1.1
1.6
2.4
CR*
ft.
22
40
57
91
34
46
69
RL
ft.
18
34
49
80
28
40
60
*Cable Required. (5 ft included for hook up add more if needed.)
5245 Window Size
.59”
2.28”
Visit aeromotive.com for information on festoon systems
This system offers a travel speed up to 175 F.P.M. and a
weight capacity of 26 lbs. per carrier.
RL
LD
ST
WT
4 4 0 0 BOX TRACK FESTOON
The series 4400 box track supported systems are
designed for use on large hoists, overhead cranes,
conveyors and transfer equipment.
The systems are to be used with a travel speed up to
260 F.M.P. and weight capacity of 88 lbs. per carrier.
System includes: Track, hanger brackets, joint brackets, carriers, end stops, and end clamps. Round systems also include
appropriate saddle kits.
n Self aligning joint clamps with positive locks
n Ball bearing contoured steel wheels
n Galvanized steel body
n Neoprene clamp pad on 4410 models
n Galvanized steel saddle on 4421 models
.96”
4421 Maximum Diameter
4421 Round Cable System
Cable diameter .60 to .96”
WT
LD
Model
ft.
in.
4421-36-003
14
36
4421-36-006
28
36
4421-36-009
42
36
4421-36-015
70
36
4421-48-004
25
48
4421-48-006
36
48
4421-48-009
55
48
No
Cars
3
6
9
15
4
6
9
ST
ft.
1.0
2.0
2.9
4.9
1.3
2.0
2.9
CR*
ft.
24
42
61
99
38
52
77
RL
ft.
17
32
47
77
28
40
60
4410 Window Size
.98”
2.56”
LD
WT
in.
ft.
Model
4410-36-003
16
36
4410-36-006
32
36
4410-36-009
46
36
36
79
4410-36-015
4410-48-004
27
48
4410-48-006
42
48
4410-48-009
64
48
No
Cars
3
6
9
15
4
6
9
ST
ft.
0.8
1.6
2.4
3.9
1.1
1.6
2.4
CR*
ft.
23
42
58
96
36
53
78
RL
ft.
19
36
50
85
30
46
68
Visit aeromotive.com for information on festoon systems
PAGE 15
Flat Festoon Cable
Round Festoon Cable
n Flat cable is designed with all individual conductors
located in the neutral axis of the cable to provide
extra-long life
n Fine stranding, PVC thermoplastic insulation
n For indoor and outdoor operation
n Insulation rating: 105˚C
n Neoprene jacket
n Ethylene - propylene rubber insulation
n Voltage rating 600V
n UL approved for indoor and outdoor operation
n Insulation rating: 90˚C
FLAT CABLE SELECTION CHART
ROUND CABLE SELECTION CHART
AWG
size
no. of
Dimensions. Amps
conductors
inches
Weight
ls/ft
583000708
16
8
.20x1.110
15
.18
583000712
16
12
.20x1.605
15
.27
583000504
14
4
.21x.625
25
.12
583000508
14
8
.21x1.175
17
.22
583000512
14
12
.21x1.700
17
.34
583000304
12
4
.23x.710
30
.16
583000308
12
8
.23x.700
21
.32
583104000
10
4
.27x.880
40
.24
583804000
8
4
.365x1.190
50
.42
583604000
6
4
.43x1.450
70
.60
Cable Accessories
CONNECTOR GLANDS
n Contoured closure for Pow-R-Belt flat cable
n Made of machined aluminum castings, with plated
steel compression plates and tandem neoprene sealing
gaskets
n Connectors are complete
with nut and mounting gasket
n Provides a closure at the
cable entrance in agreement with NEMA12
Cable
Size
#16-8
#16-12
#14-4
#14-8
#14-12
#12-4
#12-8
#10-4
#8-4
#6-4
Nylon
Connector
1608NC
1612NC
1404NC
1408NC
1412NC
1204NC
1208NC
1004NC
0804NC
0604NC
Knockout
Diameter
1.875 (47.6)
2.50 (63.5)
1.18 (30)
1.875 (47.6)
2.125 (54.0)
1.18 (30.0)
1.875 (47.6)
1.50 (38.1)
1.875 (47.6)
1.875 (47.6)
Thread
Size
(PG36)
(PG48)
(PG21)
(PG36)
(PG42)
(PG21)
(PG36)
(PG29)
(PG36)
(PG36)
Cable No.
583000708
583000712
583000504
583000508
583000512
583000304
583000308
583104000
583804000
583604000
Model
R62110114
R62110115
R62110117
R62110118
R62110120
R62110121
R62110123
R62110124
R62110310
R62110311
R62110411
R62120146
R62120148
R62120150
R62120151
R62120153
R62120155
R62120179
R62120181
R62120183
R62120212
R62120237
AWG
size
16
16
14
14
12
no. of
conductors
3
4
3
4
3
12
10
10
4
3
4
8
8
8
16
16
16
16
16
16
14
14
14
12
10
2
3
3G
6
8
10
12
16
20
6
8
10
6
6
Dia.
inches
0.430
0.485
0.560
0.605
0.640
Amps
10
8
15
12
20
Weight
ls/ft
0.1122
0.1495
0.1859
0.2209
0.2530
0.670
0.695
0.750
16
25
20
0.2970
0.3113
0.3850
0.81
0.9
0.91
0.565
0.645
0.72
0.74
0.825
0.9
0.740
0.845
0.905
0.8
0.88
45
45
45
8
0.407
0.528
0.572
0.1947
0.2431
0.3058
0.3355
0.4246
0.5126
0.3322
0.4073
0.4774
0.4092
0.5324
12
16
20
SIGMA CONNECTOR GLANDS-NO. 200SC
n Heat-shrink grip conforms to round
or flat cable for secure connection
n Accommodates PowR-Belt cables or cable
packages from .65
inches to 1.7 inches
n Comes complete with
gasket and nut
Model
PAGE 16
AeroBAR™Multi-Conductor Bar
The Aero-BAR continuous-contact, totally enclosed,
multi-conductor system is designed for use in many
mobile electrification applications including hoists
and overhead cranes.
Continuous Conductor Strips Flexible
copper conductors deliver reliable, trouble-free
power to mobile equipment up to 1700 feet without
joints. Joint free design ensures longer brush life,
reduced signal interference and minimal voltage drop.
Safety Electrical conductors cannot be accidentally
touched or bumped with ladders or tools.
No thermal expansion problems "Free
Floating" design allows for the expansion of the
conductors, housing and mounting. All elements
move independently of each other, eliminating
the distortion and/or open joints experienced with
conventional fixed bar systems.
Indoor and outdoor application Galvanized
and zinc plated hardware make the system suitable
for outdoor use. Optional
sealing strips protect the
contacts from dust and
humidity. Stainless steel
components are also available for tough environments
Compact design & interchangeability
Get up to 5 conductors in a space half as wide as 3
single bars. The system can be mounted to existing
support brackets at 5 ft. intervals. Multiple trolleys
can be used to meet higher amp requirements or to
power additional equipment.
Simple installation and flexibility The
Travel speed up to 1000 ft/min.
single housing makes it possible to install AeroBAR
in less than half the time required of single bar
systems. If power requirements change in the
future, higher capacity conductor strips can be
substituted without removing the existing housing.
Optional high speed wheels can be
used to accommodate travel speeds
over 300 ft./min. Top wheels can be
added to the trolley for high
speed and acceleration.
Visit aeromotive.com for information
and literature on AeroBAR systems.
Or call Aero-Motive at: 1(800)999-8559
End Feed System
1’
1.5’
5’
4
2
1
5’
5’
4
3
5’ etc.
4
5
3 6
7
Line Feed System
5’ etc.
6 3
5’
4
3
7
PAGE 17
4’
2’
2
8
4’
2
3
5’
4
5
5’ etc.
4
3 6
1
2
3
4
End Feed Box
Fixed Point Clamp
Joint Clamp
Sliding Hanger
5 Housing
6 End Cap
7 Trolley
8 Line Feed/ Splice Box
A
AeroBAR . . . . . . . . . . . . . . . . . . . . . . 17
B
Balancer Accessories . . . . . . . . . . . . . . 6
Balancer Support Chains. . . . . . . . . . . . 6
Balancer Trolleys. . . . . . . . . . . . . . . . . 6
BF Balancers . . . . . . . . . . . . . . . . . . . 4
Box Track Festoon. . . . . . . . . . . . . 14-15
C
Cable Accessories . . . . . . . . . . . . . . . 16
Cable Grips . . . . . . . . . . . . . . . . . . . . 12
Cable. . . . . . . . . . . . . . . . . . . . . . . . 16
Cable Reel Accessories . . . . . . . . . . . . 12
Cable Reels. . . . . . . . . . . . . . . . . . . . 11
Cable Stops . . . . . . . . . . . . . . . . . . . 12
Connector (Sigma). . . . . . . . . . . . . . . 16
Connector Glands . . . . . . . . . . . . . . . 16
Cord Reels . . . . . . . . . . . . . . . . . . . . . 9
Crane Electrification . . . . . . . . . . . 11-16
D
E
EA Balancers . . . . . . . . . . . . . . . . . . . 5
EB Balancers . . . . . . . . . . . . . . . . . . . 5
Economy Hose Reel . . . . . . . . . . . . . . . 7
Ergonomic Products . . . . . . . . . . . . . 3-6
Extension Cord Reels . . . . . . . . . . . . . 9
F
F Series Retractors . . . . . . . . . . . . . . . 4
Festoon (Box Track) . . . . . . . . . . . . . . 14
Festoon (Wire Rope) . . . . . . . . . . . . . 13
Festoon Cable . . . . . . . . . . . . . . . . . . 16
FLRC Retractors. . . . . . . . . . . . . . . . . . 4
Fluid Handling . . . . . . . . . . . . . . . . . 7-8
Fluorescent Lamps . . . . . . . . . . . . . . . 10
G
Glands (Cable) . . . . . . . . . . . . . . . . . 16
GM 31 Positioners . . . . . . . . . . . . . . . . 3
Grips (Cable) . . . . . . . . . . . . . . . . . . 12
H
Hand Lamps . . . . . . . . . . . . . . . . . . . 10
Hand Wind Cable Reels . . . . . . . . . . . . 12
Heavy Duty Retractors . . . . . . . . . . . . . 4
Hoist Electrification . . . . . . . . . . . 11-16
Hose Reels . . . . . . . . . . . . . . . . . . . 7-8
I
Intermediate Cars . . . . . . . . . . . . . 13-15
J
JA Balancers . . . . . . . . . . . . . . . . . . . 5
K
KA Balancers . . . . . . . . . . . . . . . . . . . 6
L
Lamps . . . . . . . . . . . . . . . . . . . . . . . 10
Lead-Free Hose Reels . . . . . . . . . . . . . 8
M
Mobile Electrification . . . . . . . . . . 10-16
O
Ask your distributor
about Aero-Motive’s
complete line of
fluid handling, tool
support and mobile
electrification
products.
P
Pendant Support . . . . . . . . . . . . . . . 4-5
Pivot Base . . . . . . . . . . . . . . . . . . . . 12
Positioner . . . . . . . . . . . . . . . . . . . . . 3
Pow-R-Mite . . . . . . . . . . . . . . . . . 11-12
Power Bar . . . . . . . . . . . . . . . . . . . . 17
Q
Visit aeromotive.com
for more product
information or to
request literature
on specific products.
R
RB Retractors . . . . . . . . . . . . . . . . . . . 3
Reels (Cable) . . . . . . . . . . . . . . . . 11-12
Reels (Cord) . . . . . . . . . . . . . . . . . . . . 9
Reels (Hand Wind). . . . . . . . . . . . . . . 12
Reels (Hose) . . . . . . . . . . . . . . . . . . 7-8
Reflector Lamps . . . . . . . . . . . . . . . . 10
Retractors . . . . . . . . . . . . . . . . . . . . 3-4
RF Retractors . . . . . . . . . . . . . . . . . . . 3
Round Cable (Festoon) . . . . . . . . . . . . 16
S
Secondary Support Chains . . . . . . . . . . 5
Severe Service Balancers . . . . . . . . . . 5-6
Severe Service Retractors . . . . . . . . . . . 4
Sigma Connectors . . . . . . . . . . . . . . . 16
Standard Duty Balancers . . . . . . . . . . . 4
Standard Duty Positioners. . . . . . . . . . . 3
Standard Duty Retractors . . . . . . . . . . . 3
Stops (Cable) . . . . . . . . . . . . . . . . . . 12
Support Chains . . . . . . . . . . . . . . . . . . 6
T
Tool Support . . . . . . . . . . . . . . . . . . 3-6
Torque Reels. . . . . . . . . . . . . . . . . . . . 6
Track (Festoon) . . . . . . . . . . . . . . 14-15
Trolley (Festoon) . . . . . . . . . . . . . 13-15
Trolleys (Balancer) . . . . . . . . . . . . . . . . 6
V
Value Plus Festoon . . . . . . . . . . . . 14-15
VPR Hose Reels . . . . . . . . . . . . . . . . . . 7
W
Wire Rope Festoon. . . . . . . . . . . . . . . 13
Work Lights . . . . . . . . . . . . . . . . . . . 10
X
Y
Z
PRODUCT INDEX
Alphabetical Product Index
AERO-MOTIVE
®
United States/Mexico
Woodhead L.P.
3411 Woodhead Drive
Northbrook, IL 60062
1-800-999-8559
FAX: 1-269-381-1081
aeromotive.com
Canada
Woodhead Canada Limited
1090 Brevik Place
Mississauga, Ontario L4W 3Y5
1-905-624-6518
FAX: 1-905-624-9151
www.woodhead.ca
Europe
Woodhead Connectivity Ltd.
Factory No. 9
Rassau Industrial Estate
Ebbw Vale, Gwent, Wales
United Kingdom NP23 5SD
011-44-1495-350436
FAX: 011-44-1495-350877
sales@wdhd.co.uk
© 2004 Woodhead L.P. Printed in U.S.A. DWDC PARG 8/04 4M
Aero-Motive and AeroBAR are trademarks of Woodhead Industries Inc.
All trademarks herein are the property of their respective owners
Asia
Woodhead Asia Pte. Ltd.
No. 4 Toh Tuck Link
Level 3, Mezzanine
Markono Logistics Bldg.
Singapore 596 226
65-62-261-6533
FAX: 65-62-261-3588
sales@wasia.com.sg
Japan
Woodhead Japan Corp.
3G Kawashima No. 5 Bldg.
29-16 Imaike-Minami
Chikusa-ku
Nagoya 464-0851 Japan
011-81-52-745-7621

Aeromotive - TMI Supply

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