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v2 BATTERY, ANTENNA & TIRE INSTALLATION BATTERY INSTALLATION Before your car can be run, you will need to install the batteries into your car and radio transmitter. A total of twelve AA batteries are required: four batteries are required for the battery box, and eight are required for the radio transmitter. The instructions for the installation of the radio transmitter batteries is included in the radio transmitter manual. To access the battery box remove the two 3x10mm screws and the upper battery support. AA Battery Battery Box 3x10mm Screw Upper Battery Support Install four AA batteries into the battery box. Once the batteries have been installed, insert the battery box into the radio plate and place the upper battery support ANTENNA INSTALLATION Slide the antenna wire through the antenna pipe and insert the antenna firmly into the radio plate. STEPS FOR PAINTING AND MOUNTING THE BODY 1. Wash the inside of the body with warm soapy water and dry off with a towel. 2. Apply the window masking to the inside of the body. 3. Spray the inside of the body with paint for Lexan. Only use paint for Lexan! 4. Spray the inside of the wing with paint for Lexan also. 5. Allow the paint to dry in a well ventilated area. 6. Remove the clear protective film and window masking. 7. Cut out the body and wing by cutting along the cut line around the body. 8. Attach the wing to the body with the screws and nuts included with the body. 9. Drill the all of the holes indicated below. Hole locations are marked on body. 10. Apply decals to the outside of the body. 11. Adjust body clips on body posts for proper body fitment and secure with body clips. For rear body posts Make two 1/4" diameter holes For glow plug igniter Make a 1/2" diameter hole For rear body posts Make two 1/4" diameter holes For antenna pipe Make a 1/4" diameter hole For glow plug igniter For front body posts Make a 1/2" diameter hole Make two 1/4" diameter holes For antenna pipe Make a 1/4" diameter hole For front body posts Make two 1/4" diameter holes Cut out windows to let cool air inside the car. Nitro engines require good air circulation for proper cooling. Cut out windows to let cool air inside the car. Nitro engines require good air circulation for proper cooling. For muffler pipe exhaust tip Make a 1/2" diameter hole 2 Cut along the cut-line when cutting out the body. Make sure to use curved scissors for best results. For muffler pipe exhaust tip Make a 1/2" diameter hole Cut along the cut-line when cutting out the body. Make sure to use curved scissors for best results. RADIO SETUP Steering Trim Steering neutral adjustments can be made by moving the Steering trim knob to the left or right. Racers Tip When you install a servo always check to be sure the servo is at its neutral position. Adjust the servo horn hole position and linkage so both are parallel. When a servo saver is used place it as close to center position as possible. Be sure the steering trim on the transmitter is at the neutral position. Trim Operation And Maximum Travel Changing the trim can effect the overall settings, when adjustments are made with the trims recheck your installation for maximum servo travel. (Steering EPA right side and left side). When Trim usage is extreme If it takes most of your trim movement to get a servo to the neutral position, reposition the servo horn or servo saver on the servo and inspect your linkage installation. Throttle Trim Throttle neutral adjustments can be made moving the throttle trim to the left or right. Racers Tip When using a electronic speed control set the throttle trim to neutral and make adjustments to the speed control. On a gas powered model set the trim to neutral and adjust the linkage to the point where the carburetor is fully closed in accordance with the engine instruction manual. Trim Operation and Travel Trim adjustments will effect the overall servo travel, check the brake side (backward) movement when changes are made. When trim movement is extreme If you use most of the trim movement to get the servo to the neutral position , recenter the servo horn closer to the neutral position and inspect your throttle linkage. Steering D/R Use this function to adjust the steering travel of your model. If the model understeers (push) while cornering, add steering by turning the dial clockwise. When the model oversteers (loose), take away steering by turning the dial counterclockwise. Servo Reverse This function reverses the rotation direction of the steering and throttle servos. Battery Installation Slide open the battery door on the bottom of the transmitter. Instal (8) AA batteries into the transmitter in the configuration molded into the plastic on the battery holder. Re-install the battery door. When switched on, the red light on the transmitter should light up. If the red light blinks, the batteries are low and should be replaced. **PROHIBITED** Do not Operate your R/C system within 1 mile of another site where radio control activity may occur. WARNING Fully extend the transmitter antenna. If the transmitter antenna is not fully extended range will be reduced and control may be lost. WARNING Never operate in the rain or run through puddles. The transmitter, receiver, batteries and most servos, and speed controls are not waterproof. Contact with any type of moisture or immersion in water or snow will cause damage along with possible loss of control. Should any type of moisture enter any component of the system immediately stop using the R/C system and return to our service center for inspection. WARNING Do not operate two or more models on the same frequency at the same time. Operation of two or more models on the same frequency at the same time will cause interference and loss of control of both models. AM, FM and PCM are different methods of modulation. Nonetheless the same frequency can not be used at the same point in time, regardless of the signal format. 3 FOAM BUMPER INSTRUCTION Use scissors to cut out the template as shown Use an ink marker to outline the trimming area. Cut into the foam bumper using a sharp hobby knife and follow the outline. Try to cut into the bumper as straight as possible. Follow the outline and make sure you have cut deep enough to remove all of the unwanted material from the bumper. The bumper is now trimmed and there is enough room for the body to be mounted properly. 4 In order for the included body to fit properly over the front foam bumper, a portion of the bumper must be trimmed away. Cut out the foam bumper template below and follow the steps shown on the left. Scissors, a sharp hobby knife and an ink marker will be required to complete the steps. KEY POINTS TO REMEMBER • Always use NEW batteries when first running the car. When using rechargeable batteries, always make sure to charge them fully before installing them in the car. • Replace the receiver pack batteries in the car EVERY 5-7 RUNS. • Make sure that the battery connectors are plugged in correctly. • Before running the car, always TURN THE TRANSMITTER RADIO ON FIRST. Check to see that the steering and throttle work properly before starting the engine. • When finished running, always TURN THE CAR OFF FIRST, by stopping the engine and then the power switch. To stop the engine, push down the foam element in the air filter with your finger to stop air flow to the engine. This will cause the engine to stall. ENGINE BREAK-IN AND TUNING It is very important that the engine is broken-in before running. Please read the YOKOMO 18 ENGINE INSTRUCTIONS before starting your new engine. STARTING THE CAR FOR THE FIRST TIME 1. Switch the transmitter ON. Always switch the transmitter on first. 2. Switch the receiver ON (switch on car). 3. Check to see that the servos operate properly. 4. Check to see that the servos are centered properly (front wheels should be straight). 5. Check to see that the throttle lever on the engine is in the ‘closed’ position at nuetral. 6. Extend the transmitter antenna. 7. Familiarize yourself with the range of the radio. 8. Fill the fuel tank with a quality R/C car glow fuel. 9. Close the fuel tank lid securely after filling. 10. Attach the glow plug igniter to the glow plug. 11. Pull the recoil starter to start the engine. To stop the engine, run the engine until it runs out of fuel, or cover the air cleaner to restrict airflow to the intake. TROUBLESHOOTING PROBLEM: Engine will not start CAUSE: No fuel in fuel tank Glow plug is bad Glow plug igniter is dead Engine is flooded Throttle valve not adjusted correctly Servo linkage not adjusted correctly SOLUTION: Fill fuel tank with fuel Replace glow plug Replace battery or recharge Remove glow plug and discharge fuel Set idle and needle valve to standard position Set servo to neutral and re-adjust PROBLEM: Engine will start but quickly stalls CAUSE: No fuel in fuel tank Clog in fuel line, air cleaner or muffler Throttle valve not adjusted correctly Engine is overheated SOLUTION: Fill fuel tank with fuel Clean or change clogged parts Re-adjust idle and needle valve to 2-1/2 turn out Cool engine and open needle valve 2 to 3 clicks PROBLEM: Bad engine reponse CAUSE: Throttle valve not adjusted properly Low fuel pressure from muffler SOLUTION: Re-adjust needle valve to 2-1/2 turn out Install pressure line correctly PROBLEM: Car is difficult to control CAUSE: Transmitter and/or receiver batteries are weak Transmitter has low range Servo Linkage not adjusted correctly SOLUTION: Replace batteries or recharge Fully extend transmitter and reciever antennas Set servo to neutral and re-adjust PROBLEM: Bad acceleration even though engine response is good CAUSE: Brake is dragging Loose clutch nut SOLUTION: Set brake so that it does not drag at neutral throttle Tighten clutch nut 5 ENGINE PREPARATION Yokomo 18 engines are compatible with most aftermarket engine parts (muffler, plugs, air filters, etc.) that fit OS engines. We recommend an OS #8 glow plug, a foam-type air filter (Yokomo #ZE-656), and a muffler that has a fitting to provide pressure to the gas tank. FUEL Use fuel designed specifically for R/C cars. Do not use fuels blended for R/C plane or boat engines. ENGINE BREAK-IN Proper break-in of this engine is very important. The engine can be destroyed if broken-in improperly. It is very important that THE CAR NOT BE DRIVEN FOR THE FIRST TANK OF FUEL! Allow the engine to idle while set extremely rich for the first tank of fuel. After the engine has run through a full tank of fuel at idle, drive the car very slowly for the next 3 to 4 tanks. Make sure that the carburetor is set very rich to allow extra cooling and lubrication while the piston is breaking-in. The muffler pipe should emit a blue/white smoke at full speed. After the break-in period and 10 tanks of driving, the engine will be MUCH FASTER! So be patient, and allow the engine to be broken-in properly. PULL STARTER Pull about 12” each time to prevent the rope from breaking. Do not pull the rope out completely. If an electric starter box is used, it MUST spin in the proper direction to prevent damage to the pull starter. Accidentally spinning the flywheel in the opposite direction will damage the pull starter! BREAK-IN SETTINGS NEEDLE VALVE (Adjusts high speed air/fuel mixture) 2 1/2 TURNS COUNTER-CLOCKWISE from closed. To find the fully closed position, slowly rotate clockwise until it stops. Do not try to turn the needle valve once it stops (forcing it beyond this point can damage the needle valve.) THROTTLE LEVER (Opens/closes carburetor) When starting the engine, adjust the throttle-trim on the radio to set the throttle lever at 20% open to provide extra fuel when starting the engine. IDLE ADJUSTMENT SCREW (Adjusts engine speed at idle) With the throttle lever in the 'closed' position, turn the screw 1 1/2 TURNS CLOCKWISE from 'slightly open' throttle opening. The opening should be about 1.5mm or .07". These settings will provide a good starting point for breaking-in the engine. During break-in, the exhaust should always emit EXCESSIVE blue/white smoke. Remember that new engines may be difficult to start because the piston and sleeve have not broken-in yet. If the engine is too rich and cannot sustain an idle, it may be necessary to lean out the needle valve a few clicks CLOCKWISE if the engine is too rich. AFTER BREAK-IN NEEDLE VALVE (Adjusts high speed air/fuel mixture) Turn the needle valve 2 to 4 clicks CLOCKWISE (lean) until the exhaust smoke is light at high speed under load. If you do not see exhaust smoke at high speed, turn the needle valve 2 to 4 clicks COUNTER CLOCKWISE to richen the mixture. The normal needle valve setting for a fully broken-in engine is between 1 1/2 and 2 1/2 turns. THROTTLE LEVER (Opens/closes carburetor) Adjust the throttle servo trim to adjust idle speed. IDLE ADJUSTMENT SCREW (Adjusts engine speed at idle) If the engine idles too fast with the throttle lever fully closed, turn the idle adjustment screw 1/4 turn COUNTER CLOCKWISE to close the opening slightly. The optimum settings for the carburetor will depend on the fuel, glow plug, muffler pipe, weather, etc. We recommend that the engine always be tuned slightly rich to prevent overheating and damage to the piston and sleeve. Always look for a slight amount of exhaust smoke to indicate a slightly rich mixture. MAINTENANCE Proper maintenance will extend the life of the Yokomo 18 engine. The air filter should be cleaned or replaced frequently. Use new fuel whenever possible. Old fuel is likely to have absorbed water, which may cause erratic engine operation. After you have finished driving, remove all fuel from the tank and fuel line and use an 'after-run' oil to prevent internal corrosion. Use denatured alcohol to clean the exterior. 6 WARRANTY INFO YOKOMO ENGINE WARRANTY INFORMATION TWO YEAR LIMITED ENGINE WARRANTY YOKOMO USA warrants your .18 Yokomo engine to be free from defects in materials and workmanship for a period of two years from the purchase date. If there are any defects with the materials, workmanship, or assembly of your engine, we will gladly repair or replace it for you at our discretion. Because we cannot monitor the type and quality of fuel being used, and the conditions under which the engine is run, there is no warranty, expressed or implied, regarding the life of the engine. NOT COVERED BY WARRANTY: 1) Normal wear, abuse, neglect or any damage arising as a result of improper use. 2) Recoil starters, starter components, glow plugs. YOKOMO USA shall not be liable for any loss or damages, whether direct, indirect, special, incidental, or consequential, arising from the use, misuse, or abuse of this product and any accessory or chemical required to operate this product. IMPORTANT INFORMATION REGARDING DEFECTIVE PRODUCTS YOKOMO USA assumes responsibility for our products and will repair or replace any defective product at our sole discretion. We believe that we are solely responsible for our products, therefore, dealers should not be involved in any replacements. Please contact YOKOMO USA directly. For a product related problem, please contact Yokomo USA Customer Service at 949.252.8663. Our Customer Service hours are Monday through Friday, 9:00am to 4:00pm PST. Our website at http://www.yokomousa.com has information and frequently asked questions about our products. If you are instructed by Customer Service to return the product, or any of its components, then ship prepaid and insured to the following address: YOKOMO USA, INC. ATTN: CUSTOMER SERVICE 17951 SKYPARK CIRCLE #K IRVINE, CA 92614 Please be sure to include your dated proof of purchase, a detailed written description of the problem, your return address, and a daytime phone number where you can be reached. 7 EXPLODED DIAGRAM ZC-BH315 ZC-F320 ZE-008BS ZE-116P ZE-008BW ZE-674 BB-126-2 ZC-M5E ZE-673A2S ZE-415R ZC-BH322 ZE-351 BB-126-2 ZE-192 ZE-010AR ZE-01 ZE-116R ZE-671MS ZC-303 ZE-674 ZC-M5E ZE-502 ZE-008R ZC-M5E ZE-192 BB-126-2 SEE DRAWING D ZE-212 ZE-550 B ZE-503 ZE-116B ZE-63 ZE-S34 ZC-303 A ZE-502 ZE-634 ZE-630S RECEIVER ZC-M5E ZE-116F ZE-6 ZE-116S SEE DRAWING C ZC-BH38 SERVO (THROTTLE) ZE-008BS ZE-008BW YS-7-1 ZC-303 ZE-116 ZE-017FS ZC-BH312 ZC-401S ZE-017 ZC-303 ZE-116S ZE-007 ZC-BH320 ZE-415F ZC-BH38 ZE-116P SERVO (STEERING) ZE-008CS ZE-010AF ZE-S34 ZE-010BW ZE-200 ZE-300F ZE-002B ZC-402 ZE-008F YS-1SSS-4 ZC-207 ZM-TB42 SEE DRAWING A B ZC-BH315 ZM-TB52 ZE-351 ZC-F38 ZE-009 ZC-402 ZE-674 ZE-016 ZE-M5E ZE-007 ZE-S34 ZC-BH315 ZE-008CS ZC-F310 ZE-010BW RC-313 YS-1SSS-4 ZE-010AF ZC-401S ZC-BH310 ZE-008F ZC-303 ZE-415F ZE-001FS ZE-001P ZC-F318 EXPLODED DIAGRAM v1.1 ZC-TP3510 ZE-008BW ZC-BH315 8 ZC-BH312 ZE-008BS ZC-303 ZE-60 EXPLODED DIAGRAM RC-313 YS-1SSS-4 ZC-BH318 ZE-016 ZC-BH335 ZE-007 10BW ZC-BH318 ZE-016R YS-7-1 ZE-009 ZC-BH315 ZC-BH310 RC-313 ZC-BH312 ZE-017 ZC-BH310 ZE-009 ZE-300R YS-1SSS-4 33 ZE-300RS ZE-631 ZE-300RS ZE-007 SEE DRAWING E ZC-BH315 ZE-S34 ZE-010BW ZE-415R ZE-008BW ZE-008R 631S ZE-671S ZE-674 ZE-010AR BB-126-2 ZE-008BS ZC-303 ZC-M5E ZE-351 ZE-502 ZE-503 E ZC-303 ZE-501 ZC-M5E ZE-198 ZE-500 ZE-641 ZE-500S ZE-650 ZE-650 ZE-502 ZE-642 ZE-648 ZE-643 BB-126-2 D ZC-TP3510 C ZE-600S ZC-303 ZE-674 ZE-645 ZE-S34 ZE-630S BB-126-2 ZC-M5E ZE-674 ZE-671S 03W BB-105-2 ZC-M5E ZE-655 ZE-351 ZE-616 ZE-619 ZE-610 ZE-609S ZE-603 BB-105-2 ZE-600C ZE-653G ZE-652 ZE-609 ZE-RX18 ZE-653S ZE-604 ZE-654 ZE-604C ZC-BH330 ZE-651 ZE-651W ZE-600RTR ���� � �������� �������� ������ ������� ������� ��������� ��������� ������� ��������� 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���� ������ ��� ������� ��� ��� ���� ���� ������� ��� ��� ���� ���� ������� ������ ������� ���� ���� ������� ����� ���� ��� ������� ���� ������� ������� ������� �������� ������ ���� ������� �������� ���� ���� ����� ��������� ������� ���� ������ ������ �������� ������� ������ �������� ������� ������ ����� ����� ���� ������ ����� ������ ��� ������� ��� ������� �������� ������� ����������� ��� ���� ����� ���������� ���� ����� ���������� ����� ���������� ������ ������� ����� ����� ������� ��� � �� ����� ���� ���� ���� ���� ���� ����� ���� ���� ���� ���� ���� ���� ���� ���� ���� ����� ����� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ����� ���� ���� ���� ���� ���� ���� ���� ����� ����� ����� ���� ���� ���� ���� ���� ���� ���� ����� ����� ���� ���� ���� ���� ���� ����� ����� ���� ���� ���� ���� ���� ���� ����� ���� ���� ����� ����� ���� ���� ����� ���� ����� ���� ���� ���� ����� ���� ���� ���� ����� ���� ����� ���� ���� ���� ���� ���� ���� ����� ����� ����� ���� ���� ���� ����� ���� ���� ���� ����� ���� ���� ���� ���� ����� ���� ���� ���� ���� ���� ���� ���� ���� 9 GT4 Series parts list Part # Description CHASSIS ZE-001FS ZE-001L ZE-001P ZE-002 ZE-002B ZE-002S ZE-002SB ZE-016 ZE-016R ZE-017 ZE-017FA ZE-017FAR ZE-017FS ZE-017FSA ZE-017FSAB ZE-017RA ZE-017RSA ZE-017RSAB ZE-116 ZE-116-2 ZE-116B ZE-116F ZE-116P ZE-116PLA ZE-116PRA ZE-116R ZE-116S ZE-116SLA ZE-116SRA ZE-300F ZE-300R ZE-300RS ZE-300RSA ZE-300RSAB Urethane Bumper Wide Bumper Front Plastic Bumper Set Aluminum Main Chassis Aluminum Main Chassis Blue 70-75 Aluminum Chassis 3.2mm 70-75 Aluminum Chassis 3.2mm Blue Body Mount Set Rear Body Mount Stay Front & Rear Shock Tower Aluminum Front Shock Tower GT-4R Aluminum Front Shock Tower Front Shock Tower Support Aluminum Front Shock Support Aluminum Front Shock Support Blue Aluminum Rear Shock Tower Aluminum Rear Shock Support Aluminum Rear Shock Support Blue Radio Plate GT-4R Radio Plate Battery Box Fuel Tank Radio Plate Post & Support Aluminum Radio Plate Post, Left Aluminum Radio Plate Post, Right Roll Bar Servo Holder Aluminum Radio Plate Support Left Aluminum Radio Plate Support Right Front Bulkhead Rear Bulkhead Rear Bulkhead Support & End Cap Aluminum Rear Bulkhead Support Aluminum Rear Bulkhead Support Blue 7.50 10.00 4.25 62.00 63.00 82.50 83.50 5.50 4.50 4.50 34.00 33.00 3.00 16.50 17.50 34.00 19.50 20.50 8.00 8.00 14.50 21.00 5.50 13.75 13.75 3.00 2.50 36.00 36.00 6.00 6.50 5.00 16.75 17.75 SUSPENSION ZE-007 ZE-007H ZE-008FH ZE-008RH ZE-008BS ZE-008B ZE-008BW ZE-008CS ZE-008F ZE-008R ZE-009 ZE-412F ZE-412FB ZE-412R ZE-415F ZE-415R ZE-008BT ZE-008BWT Front & Rear Upper Arm Set Front & Rear Upper Arm Set (Hard) Front Lower Suspension Arm Set (Hard) Rear Lower Suspension Arm Set (Hard) Plastic Pivot Nuts Pivot Balls (190mm) Pivot Balls (200mm) Caster Shims Front Lower Suspension Arm Set Rear Lower Suspension Arm Set Hard Suspension Hinge Pin Set Front Anti-Roll Bar Set Front Anti-Roll Bar Set Blue Rear Anti-Roll Bar Set Front Hub Carrier Rear Hub Carrier Titanium Pivot Balls, Short Titanium Pivot Balls, Long 5.50 5.50 5.50 5.50 5.00 6.00 6.00 1.50 5.00 4.50 17.00 44.00 45.00 5.00 8.00 10.00 26.25 26.25 DIFFERENTIAL ZE-500 ZE-500S ZE-501 ZE-502 ZE-502R ZE-503 ZE-540T ZE-542 ZE-550 Differential Housing M2.6x23 Flat Head Screws Differential Gears Differential Outdrives Differential Outdrive O-Rings Front & Rear Differential Pulley Set Front One-Way Differential Front One-Way Drive Cups Rigid Rear Axle 4.00 2.00 32.50 16.00 2.00 6.00 56.50 11.50 20.00 10 Price Part # Description Price STEERING & THROTTLE LINKAGE ZC-TB42 42mm Titanium Turnbuckle ZC-TB52 52mm Titanium Turnbuckle ZC-TBL Titanium Turnbuckle Wrench ZM-TB42 42mm Steel Turnbuckle ZM-TB52 52mm Steel Turnbuckle ZM-TBL Steel Turnbuckle Wrench ZE-006 Steering Tie-Rod Set ZE-006W 200mm Wide Steering Tie-Rod Set ZE-200 Servo Saver Parts ZE-212 Throttle & Brake Linkage Set ZE-213 Throttle & Brake Linkage Wire 14.75 14.75 2.00 3.00 3.00 2.25 7.00 7.00 12.00 12.50 2.00 DRIVETRAIN ZE-010AF ZE-010AR ZE-010BW ZE-010FS ZE-010FSA ZE-010FSB ZE-010TP ZE-011C ZE-011CB2 ZE-011H ZE-192 ZE-198 ZE-351 ZE-673 ZE-673A2 ZE-673A2B ZE-674 ZE-674FS ZE-674RS ZE-BTS ZE-BTSB 16.50 16.50 9.00 26.25 8.25 12.75 5.75 10.00 21.00 5.00 3.00 3.50 4.00 4.50 26.75 27.75 6.00 19.25 18.25 22.25 23.25 Front Axles Rear Axles 200mm Wide Dogbones Front Universal Drive Shafts Front Axles for ZE-010FS Dogbones for ZE-010FS Coupler & Pin for ZE-010FS Clamp Wheels Hubs Clamp Wheels Hubs Full Set Blue Wheel Hubs Front Drive Belt Rear Wide Drive Belt Side Drive Belt Middle Layshaft Mount Alum Middle Shaft Monut (For 2-Spd) Alum Middle Shaft Monut Blue Drive Pulley Set 23T Aluminum Front Side Pulley 19T Aluminum Rear Side Pulley Side Belt Tensioner Side Belt Tensioner Blue TWO SPEED TRANSMISSION ZE-610 Clutch Bell 2-Speed ZE-615 15T 1st Gear Pinion 2-Speed ZE-616 16T 1st Gear Pinion 2-Speed ZE-617 17T 1st Gear Pinion 2-Speed ZE-618 18T 1st Gear Pinion 2-Speed ZE-618-2 18T 2nd Gear Pinion 2-Speed ZE-619 19T 2nd Gear Pinion 2-Speed ZE-620 20T 2nd Gear Pinion 2-Speed ZE-621 21T 2nd Gear Pinion 2-Speed ZE-640 2-Speed Transmission Set ZE-641 First Gear Hub 2-Speed ZE-642 Second Gear Housing 2-Speed ZE-643 Second Gear Clutch Hub 2-Speed ZE-644 44T 2nd Gear Spur 2-Speed ZE-645 45T 2nd Gear Spur 2-Speed ZE-646 46T 2nd Gear Spur 2-Speed ZE-647 47T 1st Gear Spur 2-Speed ZE-648 48T 1st Gear Spur 2-Speed ZE-649 49T 1st Gear Spur 2-Speed ZG-650 2-Speed Maintenance Kit ZE-650 C-clip 2-Speed Spur Gear ZE-671-2 Center Layshaft 2-Speed ZE-671M-2 Middle Layshaft 2-Speed ZE-671T-2 Hollow Lightweight Center Layshaft ZE-671MT-2 Hollow Lightweight Middle Layshaft ZE-643SH Shift Cam Spring, Hard 16.00 9.50 9.50 9.50 9.50 10.00 10.00 10.00 10.00 99.00 36.50 26.50 25.50 3.00 3.00 3.00 3.00 3.00 3.00 1.50 3.00 5.50 4.00 8.75 7.50 1.50 GT4 Series parts list Part # Description SHOE-TYPE TWO SPEED TRANSMISSION ZE-640S Shoe-Type 2-Speed Transmission ZE-671ST Hollow Center Shaft ZE-642S 2-Spd 2nd Gear Clutch Housing ZE-643SC 2-Spd Clutch Shoes ZE-643SA Adjustment Kit RACING CLUTCH ZE-MTC Racing Clutch Set (for SG-shaft engines) ZE-600M Engine Mount Set ZE-609MP Pressure Plate ZE-615M 2-Spd 15T Pinion (1st Gear) ZE-616M 2-Spd 16T Pinion (1st Gear) ZE-619M 2-Spd 19T Pinion (2nd Gear) ZE-620M 2-Spd 20T Pinion (2nd Gear) ZE-610M Clutch Bell ZE-609M Clutch Shoe ZE-609MG Clutch Weights ZE-609MC Pre-Load Adjustment Nut & Retainer ZE-609MS Clutch Spring, Soft ZE-609MH Clutch Spring, Hard ZE-609MT Thrust Bearing Shaft ZE-603M Clutch Nut ZE-604M Flywheel TB-105 Thrust Bearing (5x10x4mm) Price 59.50 10.75 19.00 20.00 4.75 149.50 24.25 10.50 12.00 12.00 12.00 12.00 16.00 16.00 7.00 12.00 2.25 2.25 5.50 8.25 24.25 8.50 ENGINE ZE-600 ZE-600C ZE-600R ZE-600RB ZE-600RTR ZE-600S ZE-603 ZE-603S ZE-603W ZE-604 ZE-604C ZE-604R ZE-609 ZE-609S ZE-654 ZE-655 ZE-656 Engine Mount Set Engine Mount Cap Screws Low-CG Aluminum Engine Mounts Low-CG Aluminum Engine Mounts Blue RTR Engine Mount Set M4 Flat Head Screw & Alum Washers Clutch Nut Shaft Extended Clutch Nut Shaft Clutch Nut Shaft Washers Flywheel Flywheel Collet 5mm7mm Low-CG Lightened Flywheel Clutch Shoes Clutch Springs Nylon Tie-wraps Silicon Fuel Tubing Super Air Filter (Yokomo, OS, Picco) 28.00 1.50 25.00 26.00 21.00 2.50 4.50 3.00 2.50 20.00 5.00 16.50 7.50 2.00 2.50 4.00 6.75 EXHAUST ZE-651 ZE-651A ZE-651S ZE-651SC ZE-651W ZE-652 ZE-653 ZE-653S ZE-653G ZE-653R ZE-653RG ZE-MMBP ZE-MMPP Plastic Tuned Pipe Set Tuned Pipe (Polished) Tuned Pipe & Manifold Set (Polished) In-line Tuned Pipe Set (Polished) Muffler Wire Silicon Coupler Side Exhaust Manifold (Non Pull-Start) Side Exhaust Manifold (For RTR) Exhaust Manifold Gasket Rear Exhaust Manifold Rear Exhaust Manifold Gasket MMielke In-line Tuned Pipe (Black) MMielke In-line Tuned Pipe (Polished) 10.50 49.75 66.75 84.25 3.50 3.50 25.00 25.00 3.50 17.50 6.75 80.00 90.00 RX-18 ENGINE ZE-18HS ZE-18CB ZE-18CS ZE-18EC ZE-18PS ZE-18PC ZE-18PS2 PARTS Blue aluminum heat sink (w/screws) Rotary carburetor (Complete) Crankshaft (For pull-start) Engine case (w/bearings) Pull-start unit (Complete) Piston & sleeve set (w/ connecting rod) Pull Start Unit (w/o bearing) 42.00 40.00 36.00 42.00 38.00 40.00 18.00 Part # Description SHOCK PARTS YS-1SSS-4 YS-1SS-6 YS-1SS-PRO YS-1SSS-5 YS-4SSS-4 YS-4SSS-5 YS-53S-4T YS-5S-2 YS-5SSS-1 YS-6W YS-7-1 YS-7S YS-8B YS-8Y ZC-732 ZC-732S Plastic Shock Set 1 Pr Low-Friction Pro Shocks, Long 1 Pr GT-4PRO Alum. Shock Set Complete Aluminum Shock Set 1 Pr SSS Plastic Shock Body 4 Pk SSS Aluminum Shock Body Ti Nitride Shock Shafts 4 Pk Shock Shaft & Piston Shock Shaft Shock Plastic Parts Shock Maintenance Kit Soft Shock O-Rings Shock End Cap Balls Shock End Caps Setting Spacers Setting Spacers 0.3 & 0.5mm Price 14.75 31.00 55.00 27.50 7.75 7.75 20.00 3.50 2.00 1.50 4.75 2.00 1.75 3.00 2.25 3.50 SHOCK SPRINGS (Listed in order of soft to hard) YS-1360 Pro Spring, Black YS-1355 Pro Spring, Blue YS-1465 Pro Spring, White YS-1460 Pro Spring, Flourescent Yellow YS-14575 Pro Spring, Pink YS-1455 Pro Spring, Flourescent Green YS-14525 Pro Spring, Stainless YS-1450 Pro Spring, Flourescent Orange YS-1560 GT-4 Shock Spring Set, Dark Green YS-1660 GT-4 Pro Spring, Red YS-1655 GT-4 Pro Spring, Yellow YS-1650 GT-4 Pro Spring, Green YS-1760 GT-4 Shock Spring Set, Polished Silver YS-1755 GT-4 Pro Spring, Grey YS-1750 GT-4 Pro Spring, Brown 5.25 5.25 5.25 5.25 5.25 5.25 2.00 5.25 4.00 5.25 5.25 5.25 5.25 5.25 5.25 BRAKES ZE-630 ZE-631 ZE-631S ZE-632 ZE-632H ZE-633 ZE-634 ZE-635 ZE-630S 3.00 3.00 3.00 3.00 4.00 7.00 3.00 4.00 3.00 Brake Disc Steel Brake Pad Brake Pad Support Brake Pad Lining High Performance Brake Lining Brake Cam Brake Pad Pin Brake Disc Pin Fiberglass Brake Disc GREASE, LUBRICANTS & OILS CS-DGH Gear Diff Grease, Hard (100,000wt) CS-DGM Gear Diff Grease, Med (50,000wt) CS-SBG Black Grease YS-3S Super Blend Shock Oil #150 / #200 YS-3M Super Blend Shock Oil #250 / #300 YS-3H Super Blend Shock Oil #350 / #400 YS-3EH Super Blend Shock Oil #450 / #500 YS-3SH Super Blend Shock Oil #550 / #600 YS-3UH Super Blend Shock Oil #650 / #700 BEARINGS BB-105-2 BB-126-2 BB-1510T BB1510 5x10mm Bearing (Clutch Bell) 6x12mm Bearing (Layshaft) 10x15mm Teflon Bearing (Axle, Diff) 10x15mm Precision Bearing (Axle, Diff) 4.50 4.50 2.50 9.80 9.80 9.80 9.80 9.80 9.80 9.50 9.50 16.50 11.75 11 GT4 Series parts list Part # Description Price SCREWS & OTHER HARDWARE ZC-206 Steel Ball Stud 8 Pk ZC-206L Long Ball Studs 4 Pk ZC-206S Aluminum Ball Stud 8 Pk ZC-207 Plastic Ball Cups ZC-401C Long & Short Pivot Ball Set ZC-401H 16.9mm Pivot Ball ZC-401HA 16.9mm Aluminum Pivot Ball ZC-401HC Rear Hub Carrier Ball ZC-401L Long Pivot Ball ZC-401S Short Pivot Ball ZC-402 Plastic Ball End Eyelet ZC-BH310 3x10mm Button Head Screws ZC-BH312 3x12mm Button Head Screws ZC-BH314 3x14mm Button Head Screws ZC-BH315 3x15mm Button Head Screws ZC-BH316 3x16mm Button Head Screws ZC-BH318 3x18mm Button Head Screws ZC-BH320 3x20mm Button Head Screws ZC-BH322 3x22mm Button Head Screws ZC-BH325 3x25mm Button Head Screws ZC-BH330 3x30mm Button Head Screws ZC-BH35 3x5mm Button Head Screws ZC-BH36 3x6mm Button Head Screws ZC-BH38 3x8mm Button Head Screws ZC-F310 3x10mm Flat Head Screws ZC-F312 3x12mm Flat Head Screws ZC-F314 3x14mm Flat Head Screws ZC-F315 3x15mm Flat Head Screws ZC-F316 3x16mm Flat Head Screws ZC-F318 3x18mm Flat Head Screws ZC-F320 3x20mm Flat Head Screws ZC-F322 3x22mm Flat Head Screws ZC-F325 3x25mm Flat Head Screws ZC-F330 3x30mm Flat Head Screws ZC-F35 3x5mm Flat Head Screws ZC-F36 3x6mm Flat Head Screws ZC-F38 3x8mm Flat Head Screws ZC-M5E Center/Middle Layshaft 5mm E-Clip ZC-N3A 3mm Aluminum Nylon Locknuts ZC-T310 3x10mm Ti Button Head Screws ZC-T312 2x12mm Ti Button Head Screws ZC-T315 3x15mm Ti Button Head Screws ZC-T320 2x20mm Ti Button Head Screws ZC-T35 3x5mm Ti Button Head Screws ZC-T36 2x6mm Ti Button Head Screws ZC-T36F 3x6mm Ti Flat Head Screws ZC-T38 3x8mm Ti Button Head Screws ZC-T38F 3x8mm Ti Flat Head Screws ZC-N3T 3mm Locknut, Titanium ZC-N3TP 3mm Nut, Titanium ZE-S34 3mm/4mm Set Screws, Assorted ZG-608 4mm Dia E-clip ZR-M3S 3mm Assorted Screw Set ZR-N3 3mm Nylon Locknuts ZR-SS3 3mm Assorted Set Screw Set 2.50 2.50 11.25 1.25 10.00 2.00 2.00 1.75 13.50 13.50 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 1.00 5.25 9.75 12.00 12.00 13.00 9.00 9.00 9.00 9.00 9.00 12.25 7.25 2.50 0.75 2.00 1.75 2.25 LEXAN BODIES ZE-RHB ZE-RTB RD1001 RD1002 RD1003 RD1004 25.00 25.00 25.00 25.00 25.00 25.00 12 (Decals & Window Masking Included) GT-P Racing Body (GTP Type) 200mm GT-1 Racing Body (Lola Type) 200mm VeilSide RX-7 190mm Body Set VeilSide RX-7 200mm Body Set Porsche 911 GT2 190mm Body Set Porsche 911 GT2 200mm Body Set Part # Description Price ACCESSORIES RC-313M ZC-121 ZC-203 ZE-D1 ZR-200A ZR-200C ZC-203B Body Clips Antenna Tube, Clear Super Servo Tape GT-4 Decals Antenna Tube, Black Antenna Cap 5 Pk Heat-Resistant Servo Tape 1.50 1.50 1.75 3.50 1.75 1.50 3.50 YOKOMO SETTING TOOLS YT-RSWN Aluminum Setting Wheel Nuts (Blue) YT-RSWRB 5 Spoke Aluminum Setting Wheel (Blue) YT-RSWR 5-Spoke Aluminum Setting Wheels YT-STB Setting Board 7.00 47.00 42.00 68.00 YOKOMO PRECISION TOOLS RC-300 Cross Nut Wrench YT-1500 5mm Pivot Nut Driver YT-1600 6mm Pivot Nut Driver (For GT-4) YT-HDG Aluminum Ride Height & Droop Guage YT-N55 5.5mm Nut Wrench YT-N70 7.0mm Wheel Nut Wrench YT-PD1 Screwdriver #1 Small YT-PD2 Screwdriver #2 Large YT-WG Tire Gluing Rubber Bands 10 Ea 5.00 18.25 18.25 18.00 7.50 7.50 4.75 4.75 1.00 YOKOMO APPAREL AA-BLK 3 Pocket Gas Racing Apron, Black SS-BL Yokomo World’s Sweatshirt, L SS-BXL Yokomo World’s Sweatshirt, XL SS-BXXL Yokomo World’s Sweatshirt, XXL TS-BL Yokomo World’s T-Shirt, L TS-BXL Yokomo World’s T-Shirt, XL TS-BXXL Yokomo World’s T-Shirt, XXL YA-CAP Embroidered Yokomo Logo Cap 18.50 30.00 33.50 33.50 15.00 18.50 18.80 15.00 MECHANIX WEAR - ORIGINAL GLOVES MG-02-008 ORIGINAL Glove, Red, Small/8 MG-02-009 ORIGINAL Glove, Red, Medium/9 MG-02-010 ORIGINAL Glove, Red, Large/10 MG-02-011 ORIGINAL Glove, Red, X-Large/11 MG-02-012 ORIGINAL Glove, Red, XX-Large/12 MG-03-008 ORIGINAL Glove, Blue, Small/8 MG-03-009 ORIGINAL Glove, Blue, Medium/9 MG-03-010 ORIGINAL Glove, Blue, Large/10 MG-03-011 ORIGINAL Glove, Blue, X-Large/11 MG-03-012 ORIGINAL Glove, Blue, XX-Large/12 MG-05-008 ORIGINAL Glove, Black, Small/8 MG-05-009 ORIGINAL Glove, Black, Medium/9 MG-05-010 ORIGINAL Glove, Black, Large/10 MG-05-011 ORIGINAL Glove, Black, X-Large/11 MG-05-012 ORIGINAL Glove, Black, XX-Large/12 24.99 24.99 24.99 24.99 24.99 24.99 24.99 24.99 24.99 24.99 24.99 24.99 24.99 24.99 24.99 TIRES AND INSERTS BELTEC BELTED RUBBER TIRES ZR-136S Beltec Sprint Racing Slick ZR-136S2 Beltec Sprint Racing Slick 4 Pk ZR-137M Beltec 4M Racing Slick ZR-138G Beltec 5G Racing Slick ZR-138G2 Beltec 5G Racing Slick 4 Pk ZR-138GF Beltec 5GF Racing Slick ZR-138GF2 Beltec 5GF Racing Slick 4 Pk ZR-138GH Beltec 5GH Racing Slick ZR-138GH2 Beltec 5GH Racing Slick 4 Pk ZR-138M Beltec 5M Racing Slick ZR-139G2 Beltec 7G Racing Slick 4 Pk ZR-139GS2 Beltec 7GS Racing Slick 4 Pk ZR-139M2 Beltec 7M Racing Slick 4 Pk ZR-139B2 Beltec 7B Racing Slick 4 Pk SPRINT NON-BELTED RUBBER TIRES ZR-206S Sprint Soft Racing Slick 2 Pk ZR-206M Sprint Medium Racing Slick 2 Pk ZR-206F Sprint Firm Racing Slick 2 Pk ZR-059 Standard Racing Slick (Low Wear) 2 Pk QUICK-GRIP MOUNTED AND GLUED TIRE SETS GR-101G ST Treaded Tire Set > ST 26mm Treaded Tires > Standard Foam Inserts > 26mm Mesh Wheels (Gray) GR-102G Street-V Treaded Tire Set > Street-V 26mm Treaded Tires > Standard Foam Inserts > 26mm Mesh Wheels (Gray) GR-102W Street-V Treaded Tire Set > Street-V 26mm Treaded Tires > Standard Foam Inserts > 26mm Mesh Wheels (White) GR-201 138G Belted Tire Set > 138G 24mm Belted Slick Tires > 24mm Molded Firm Inserts > 24mm Aero-Dish Wheels (White) 15.00 29.00 18.50 15.00 28.50 15.00 28.50 15.00 28.50 15.00 28.50 28.50 31.00 30.00 7.75 7.75 7.75 8.00 Sponge Foam Insert 24mm Firm Foam Insert 24mm Non-Repulsion Insert 24mm Firm Molded Insert 24mm Medium Molded Insert 24mm Soft Molded Insert 24mm Firm Molded Insert 26mm Hard Molded Insert 26mm Medium Molded Insert 26mm Thin Medium Molded Insert 24mm Thin Firm Molded Insert 24mm 21.95 21.95 21.95 25.50 25.50 YOKOMO MOUNTED FOAM TIRES - 26mm REAR Type-L High-Traction Compound, Inch-up wheels ST-L261M Type-L, Medium (35°) ST-L261MF Type-L, Medium-Firm (38°) ST-L261F Type-L, Firm (41°) ST-L261H Type-L, Hard (45°) ST-L261SH Type-L, Super Hard (48°) 21.95 21.95 21.95 25.50 25.50 YOKOMO MOUNTED FOAM TIRES - 32mm REAR Type-L High-Traction Compound, Inch-up wheels ST-L321M Type-L, Medium (35°) ST-L321MF Type-L, Medium-Firm (38°) ST-L321F Type-L, Firm (41°) ST-L321H Type-L, Hard (45°) ST-L321SH Type-L, Super Hard (48°) 23.95 23.95 23.95 27.50 27.50 YOKOMO MOUNTED FOAM TIRES - 32mm REAR (Multi-Ring) Type-L High-Traction Compound, Inch-up wheels SM-L321M Type-L, Medium (35°) SM-L321MF Type-L, Medium-Firm (38°) SM-L321F Type-L, Firm (41°) SM-L321H Type-L, Hard (45°) SM-L321SH Type-L, Super Hard (48°) 23.95 23.95 23.95 27.50 27.50 29.50 29.50 29.50 39.50 TIRE INSERTS ZR-034 ZR-034F ZR-034L ZR-037F ZR-037M ZR-037S ZR-038F ZR-038H ZR-038M ZR-039M ZR-039F YOKOMO MOUNTED FOAM TIRES - 26mm REAR Type-L High-Traction Compound, Standard wheels ST-L26M Type-L, Medium (35°) ST-L26MF Type-L, Medium-Firm (38°) ST-L26F Type-L, Firm (41°) ST-L26H Type-L, Hard (45°) ST-L26SH Type-L, Super Hard (48°) 2.00 3.75 5.00 3.75 3.75 3.75 3.75 3.75 3.75 3.75 3.75 YOKOMO MOUNTED FOAM TIRES - 26mm FRONT Type-A Low-Wear Compound, Standard wheels ST-A26M Type-A, Medium (35°) ST-A26MF Type-A, Medium-Firm (38°) ST-A26F Type-A, Firm (41°) ST-A26H Type-A, Hard (45°) ST-A26SH Type-A, Super Hard (48°) 21.95 21.95 21.95 25.50 25.50 YOKOMO MOUNTED FOAM TIRES - 26mm FRONT Type-A Low-Wear Compound, Inch-up wheels ST-A261M Type-A, Medium (35°) ST-A261MF Type-A, Medium-Firm (38°) ST-A261F Type-A, Firm (41°) ST-A261H Type-A, Hard (45°) ST-A261SH Type-A, Super Hard (48°) 21.95 21.95 21.95 25.50 25.50 S-GRIP FOAM TIRES - 26mm FRONT Type-A Low-Wear Compound, Mesh Wheels ST-A260M Type-A, Medium (35°) ST-A260MF Type-A, Medium-Firm (38°) ST-A260F Type-A, Firm (41°) ST-A260H Type-A, Hard (45°) 19.95 19.95 19.95 21.95 S-GRIP FOAM TIRES - 26mm REAR Type-L High-Traction Compound, Mesh Wheels ST-L260M Type-L, Medium (35°) ST-L260MF Type-L, Medium-Firm (38°) ST-L260F Type-L, Firm (41°) ST-L260H Type-L, Hard (45°) 18.50 18.50 18.50 20.50 S-GRIP FOAM TIRES - 30mm REAR Type-L High-Traction Compound, Inch-up wheels ST-L300M Type-L, Medium (35°) ST-L300MF Type-L, Medium-Firm (38°) ST-L300F Type-L, Firm (41°) ST-L300H Type-L, Hard (45°) 19.50 19.50 19.50 21.50 S-GRIP FOAM TIRES - 30mm REAR (Multi-Ring) Type-L High-Traction Compound, Inch-up wheels SM-L300M Type-L, Medium (35°) SM-L300MF Type-L, Medium-Firm (38°) SM-L300F Type-L, Firm (41°) SM-L300H Type-L, Hard (45°) 19.95 19.95 19.95 21.95 13 OPTION PARTS 14 SETUP SHEET SETUP SHEET DATE: NAME: TRACK: FASTEST LAP: Front Suspension Caster [Shims behind upper arm] Thick (2.6mm) Thin (1.3mm) Plastic Alum [Shock body type] Length mm Width Preload mm Camber Spring mm Ride height mm Shock oil # Downstop mm Piston # Bumpstop mm Toe angle Shock position Front anti-roll bar Front one-way differential None Gear diff Rear Suspension Plastic Width Length mm Preload mm Spring # Piston # mm Camber Alum [Shock body type] Shock oil Diff grease Ride height mm Downstop mm Bumpstop mm Toe angle Rear anti-roll bar None Shock position Solid rear axle mm Gear diff Diff grease 190mm rear setup (short pillow balls & dogbones) 200mm rear setup (long pillow balls & dogbones) Front Rear Tire - Tire - Insert - Insert - Wheel - Wheel - Engine Body Make - Pipe - Cooling head - Spec - Manifold - Head clearance - Plug - Fuel - Transmission Single 2-Speed Comments 1st gear (pinion / spur) 2nd gear (pinion / spur) 15