Houle effluent management equipment is designed
Transcription
Houle effluent management equipment is designed
Product Catalogue Houle effluent management equipment is designed to manage effluent more effectively engineering for a better world GEA Farm Technologies About Houle Houle effluent equipment is designed to process effluent and utilise if more efficiently. Dairy farm effluent is a valuable resource. We use it to maximise pasture growth, reduce fertiliser costs and increase milk profit. With a Houle effluent management system, you can manage effluent storage better, make valuable nutrients go further, be more flexible with grazing, and lower stress levels during the busy periods. You can also significantly reduce fresh water usage and associated costs with the ability to recycle water for wash down. 2 | Houle Product Catalogue Table of Contents Separation�������������������������������������������������������� pg 4 Flush Systems��������������������������������������������������� pg 19 Slope Screen Separator��������������������������������������� pg 5 8” Vertical flush Pump���������������������������������������� pg 20 XPress Roller Press����������������������������������������������� pg 7 8” Vertical Flush Pump on Pontoon�������������������� pg 22 Flush Valves��������������������������������������������������������� pg 24 Transfer�������������������������������������������������������������� pg 9 4” Vertical Agi-Pump������������������������������������������ pg 10 Accessories�������������������������������������������������������� pg 26 4” Vertical Dairy Manure Pump�������������������������� pg 12 In-Line Flow Regulator���������������������������������������� pg 27 4” Vertical Transfer Pump����������������������������������� pg 14 6” Knife Gate Valve�������������������������������������������� pg 27 Piston Pumps������������������������������������������������������ pg 16 Diaphragm Level Switch�������������������������������������� pg 28 Electromix Agitator��������������������������������������������� pg 18 Multi Level Drain Dam Door�������������������������������� pg 29 Spreaders���������������������������������������������������������� pg 30 PTO Equipment������������������������������������������������ pg 31 GEA Farm Technologies | 3 Separation Separating effluent into solid and liquid components makes managing your effluent easier; more efficient storage, less maintenance, greater flexibility for application and the ability to recycle water. Houle has developed the ultimate range of separators than can be used stand alone or in configurations with other separators, to suit any farming system. Slope screen separator uses a sloped stainless steel screen to remove solids from a lower consistency effluent stream XPress Roller Press squeezes liquid from higher consistency solids between a perforated stainless steel roller and rubber roller, for higher dry matter output 4 | Houle Product Catalogue Slope Screen Separator Removes solids from an effluent stream Key benefits / features • No moving parts • Simple maintenance, low cost operation • Reduces wear and blockages of pumps, effluent lines and irrigator nozzles • Less fresh water usage by recycling ‘green water’ for yard wash down “Due to the design and the total lack of moving parts the minimal R&M that is required gives me the time and money to spend elsewhere in my business”. Simon Belton - Te Poi • Easier pond management with less solid settling and surface crusting • Improved liquid storage capability • Allows low application rate irrigation • Assists soil infiltration rates, meaning pasture becomes suitable for grazing sooner • Nutrient load management options with effluent application possible beyond usual areas • Organic matter value from separated solids GEA Farm Technologies | 5 How it operates • The Houle Slope Screen Separator is installed on a platform above a concrete solids bunker • The effluent enters the rear of the separator (via a purpose built manual flow regulator) so an even and suitable flow of effluent is distributed across the top of the screen panel • As the effluent falls down the screen, liquid drains through the wire screen, while solids slide down the face of the screen into the bunker below • Gravity moves the screened liquid from the separator to a storage pond Additional information • Flow rates vary up to 600L/min depending on consistency • Separated liquid only contains suspended solids less than 1mm (99% < 1mm & 92% < 0.5mm) • Solids being removed may vary from 7% -13% dry matter initially then further drying in the concrete bunker • Standard Slope Screen Separator size 4ft, with an 8ft option also available where higher flow rates are required (up to 2400L/min) • We recommend that effluent be prepared for separation with Houle transfer equipment 6 | Houle Product Catalogue Above centre: Working principle of the Slope Screen Separator. Above right: In-Line Flow Regulator - correct flow rate is important for Slope Screen Performance. Xpress Roller Press Removes liquid from a solids stream Key benefits • Separates slurries into a distinct liquid faction and solids faction • Solids ‘drier’ and easier to store, liquids ‘wetter’ and easier to pump • Solids suitable for immediate spreading as solid organic fertiliser • Flexibility for carting solids immediately post separation • Easy cleaning non-sticking stainless steel chute and steel roller “We are system 5 high input milking 1600 cows - the solids coming off the rollers are exactly the consistency we were looking for - about 24% DM. This allows us to cart it down a public road and spread it straight away”. Kristian Funnell - Manawatu • Pressure control system available to vary dry matter % output • Heavy duty components for a long lasting operation • Low power consumption (1.1 kW) • One-piece ½” thick scraper, easily removable at front GEA Farm Technologies | 7 Above left: Configuration with 8’ Slope Screen Separator. Above centre: Working principle of XPress Roller Press. Above right: 2ft XPress Roller Press. Left: High dry matter output achievable. How it operates • Can be used stand alone, in multiple configurations, with a Houle Slope Screen Separator, or a Houle XTract Horizontal Dewaterer • Effluent is fed into the roller intake • The manure passes between two rollers - a rubber roller on top, and a stainless steel roller with perforations on the bottom • Liquid drains through the roller perforations and runs off to liquid storage pond • Solids exit a stainless steel chute onto storage area Additional information • 23-27% dry matter achievable with a single roller press • Up to 34% dry matter achievable with modular configuration • Most effective with effluent consistency >10mm • Available as 2ft, 4ft, 6ft or 8ft wide • Single or multi stage roller press options offered • Roller speed can be automatically controlled by manure level and proximity switch 8 | Houle Product Catalogue Transfer When it comes to effluent agitation and transfer pumps, Houle has the range to suit all purposes and budgets with ultimate performance and efficiency. Our experts can ensure the right pump, pressures and flow rates are applied according to your farm effluent needs. Our transfer pumps are belt-driven, extremely durable and most offer Houle’s unique side-mounted sliding and tilting mechanism for easy access and maintenance. • 4” Vertical Agi-Pump for high performance agitation and transfer from one motor • 4” Vertical Dairy Manure Pump for the perfect balance between pressure and flow rate with thicker effluent • 4” Vertical Transfer Pump for economical and efficient transfer of smaller volumes • 4” High Pressure Transfer Pump for high pumping head for rapid transfer • Piston Pumps for transfer of heavy manure from barn to storage or separator • Electromix Agitator for specialised powerful effluent agitation GEA Farm Technologies | 9 4” Vertical Agi-Pump High performance agitation & transfer Key benefits • Two functions from one motor: agitation and pumping • Agitates, chops and transfers effluent with high fibre content and high percentage solids • Provides a constant flow of well agitated effluent • Belt driven allowing easy adjustment of pump RPM for maximum efficiency • Rugged and unique propeller knife and impeller blade design • Rotating nozzle included for targeted breaking up of crusting or build up • Side-mounted slide and tilt for easy access and maintenance of gear box and impeller • Controls easily accessed from the top of the pump • Drive shaft and gear box protected by a 3 seal mechanism 10 | Houle Product Catalogue “The Agi-Pump goes hand in hand with our slope screen - agitating the pit as well as pumping to the separator. Together it’s more effective, easier on machinery and a cleaner way of doing things”. Jo Singh - Te Awamutu How it operates Working Range • The Agi-Pump is mounted on the side of the reception pit with load bearing on the floor of the sump • 3-way gear box drives the propeller and impeller simultaneously (pumps and agitates off one drive shaft) • Propeller with knife provides agitation and chopping to create a homogenous liquid • Intake with reversible knives also chops as it draws effluent into the impeller • Cast iron impeller with four curved blades pumps the effluent up and out of 4” discharge to Houle Slope Screen Separator or other destination Additional information • Pump length available 1.8 to 4.8m (in 0.6m increments) to suit any tank depth • Motor size 11kW - 30kW • Maximum effluent consistency 13mm • Motor size and speed installed determined by individual farm effluent requirements • Horizontal installation of Agi-Pump also available. Max Consistency - 13mm Above right: Horizontal installation of Agi-Pump is also available. GEA Farm Technologies | 11 4” Vertical Dairy Manure Pump Efficient effluent transfer Key benefits • Provides a powerful and consistent flow of effluent • 215˚ rotating agitation nozzle on stainless steel pivot with vertical articulation • Efficient design of directional valve maximises pumping capacity • Bottom nozzle included to break the build-up around pump housing • Belt driven allowing adjustment of pump RPM for maximum efficiency • 6” or 8” intake with reversible knives chops and agitates • 12” or 16” impeller with four cast iron curved blades • Side-mounted slide and tilt for easy access and maintenance • Load bearing on the bottom of the pit • Controls easily accessed from the top of the pump • Double bearing housing protected by a 3 seal mechanism 12 | Houle Product Catalogue “If you need a strong, reliable and efficient pump for transferring particularly thicker effluent, the Houle Vertical Dairy Manure Pump has the perfect balance between pressure, flow rate and agitation required to get the job done”. Murray McEwan - GEA FT Working Range Additional information • Pump length available 1.8 to 4.8m (in 0.6m increments) to suit any tank depth • Maximum effluent consistency 13mm • Motor size 15kW - 30kW • Motor size and speed installed determined by individual farm effluent requirements • If additional agitation is required, we recommend the Houle Electromix Agitator for best results Max Consistency - 13mm Above centre: Sliding and Tilting support. Above right: Impeller and Housing - 12” (305mm) or 16” (406mm) impeller with 4 curved blades made of ductile cast iron. 6” (152mm) or 8” (203mm) intake with reversibles knives. GEA Farm Technologies | 13 4” Vertical Transfer Pump Economical effluent transfer Key benefits • Provides a powerful flow of lower consistency effluent • 235˚ rotating agitation nozzle on stainless steel pivot with vertical articulation • Stainless steel threaded shaft to prevent rust and corrosion • Belt driven allowing adjustment of pump RPM for maximum efficiency • Large impeller with four cast iron curved blades • Flexible discharge hose connects to a 4” pipe • Double bearing housing protected by a 3 seal mechanism • Controls easily accessed from the top of the pump • Economical 14 | Houle Product Catalogue “If you are looking for an economical and easily accessible transfer pump, the Houle 4” Vertical Transfer Pump is ideal, particularly for smaller sumps containing lower consistency effluent.” Murray McEwan - GEA FT Working Range 4” Vertical Transfer Pump with 50Hz Motor Additional information • Pump length available 1.8 to 4.8m (in 0.6m increments) to suit any tank depth • Maximum effluent consistency 10mm • Motor size 3.7kW - 7.5kW • Motor size and speed installed is determined by individual farm effluent requirements • If additional agitation is required, we recommend the Houle Electromix Agitator for best results Max Consistency - 10mm Above centre: Fixed Support Standard on the 4” Vertical Transfer Pump. Above right: Impeller and Housing - Large impeller with 4 curved blades made of ductile cast iron. 5” (127mm) intake. GEA Farm Technologies | 15 Piston Pumps For transfer of thick manure from barn to storage or separator Key benefits • Unique and simple positive displacement technology • Hydraulic power unit means low energy costs (1.5kW - 5.6kW) • Minimal mechanical wear • Safe, robust and reliable • Can pump thick effluent containing sand, straw and sawdust • Variable flow hydraulic pump options available 16 | Houle Product Catalogue “Heavy effluent from a barn situation can be easily managed with the Houle range of hydraulic piston pumps - the Magnum, Futuro and Electromix System can handle straw, sand or sawdust with reliable flow rates and low energy costs”. Matt Rice - GEA FT Magnum Pump Futuro Pump Electromix System Transfers thick effluent with high straw content directly from barn to main storage. Transfers thick effluent from barn to long-term storage area at a faster rate than the Magnum. Agitates, chops and evacuates effluent so it can be easily transferred through PVC pipes over long distances from reception pit to storage. straw SAWDUST SAND straw SAWDUST SAND NORMAL CONSISTENCY: 51mm NORMAL CONSISTENCY: 51mm MAXIMUM CONSISTENCY: 127mm MAXIMUM CONSISTENCY: 127mm FLOW RATE Up to 302 L/min FLOW RATE Up to 481 L/min straw SAWDUST SAND MAXIMUM CONSISTENCY: 38mm FLOW RATE Up to 481 L/min GEA Farm Technologies | 17 Electromix Agitator Powerful effluent agitation Key benefits • Thorough agitation for effective management of effluent sump Performance data Agitation capacity according to consistency Shear knife to chop fibres. • Fully directional • Heavy duty 610mm propeller with shear knife to chop fibres • Belt driven allowing adjustment of pump RPM for maximum efficiency • Controls easily accessed from the top of the agitator • Load bearing on bottom of the pit • Remote grease lines lubricate the gearbox 3-seal mechanism • Optional splash guard Additional information Oil reservoir and dipstick for gearbox. • Agitator shaft length available 1.8 to 4.8m (in 0.6m increments) to suit any tank depth • 5.5kW to 30kW motors • Motor size and speed installed is determined by individual farm effluent requirements “Thorough agitation is essential to create a homogenous liquid for efficient effluent transfer. The fully directional Electromix Agitator has the power and strength to get the job done right”. Grease bank for easy maintenance. Matt Rice - GEA FT 610mm propeller diameter. 18 | Houle Product Catalogue CONSISTENCY CAPACITY PER HP 3 mm 8500 Litres per HP 6 mm 5664 Litres per HP 13 mm 3964 Litres per HP 19 mm 2832 Litres per HP Flush Systems Barn cleaning is where it all started for Houle, so effective flood washing of yards, barns and feedpads is what we do best. With a Houle flush system, wash-down can be as quick and easy as pressing a button. Our specially engineered pumps, pontoons and flush valves are designed to discharge flush water in high volumes with limited supreme cleaning result. Time, labour, environmental and economic efficiencies can all be achieved by using the key elements of a Houle Flush System, including: • 8” Vertical Flush Pump to efficiently transfer high volumes of flush liquid from a tank for flood washing a yard area. • 8” Vertical Flush Pump on Pontoon to transfer recycled flush liquid from a pond on a safe and stable pontoon • Flush Valves for even and controlled distribution of flush liquid. GEA Farm Technologies | 19 8” Vertical Flush Pump Transfers flush liquid for flood washing Key benefits • No restriction on flush cycle time compared to using flush tanks (if necessary can run multiple times without waiting for a tank to refill) • High flow rate, low pressure • Low RPM to run long hours with minimal maintenance • Efficient belt drive transmits maximum output from motor to pump and overload protection to driveline • 16” impeller driven by 5.5 - 37 kW motors • Strong welded steel pump housing and impeller guarantee long lifespan • Basic maintenance can be carried out through the central lubrication hoses • Check Valve at the pump discharge keeps water in the flush line between flushes to reduce air hammering and prevent pump damage • The pump is geared to flush at the highest rate possible at the pumping head required 20 | Houle Product Catalogue “Save time, labour and water after milking with a Houle Flush System - our 8” Vertical Flush pump gets the job started at the press of a button.” Matt Rice - GEA FT How it operates Working Range • The dairy yard/feed pad flush is started by pressing a button which can be located wherever is convenient • When the sequence is started, flush liquid is pumped through a 300mm pipe to the flush valves at the top of the yard/feed pad • The flush valves can be set to open for any duration necessary and in any sequence • Usually this consists of one program to open all flush valves together to wet down the yard and one for cleaning where one flush valve is opened at a time to generate a high flush volume and high velocity flow to effectively clean the yard/feed pad • The flush sequence ends automatically when the cycle has been completed Additional information • Maximum recycled water consistency 3mm • Pumping head up to 14m • Throughput up to 11,000 litres / min • 200mm discharge Recommended pipe size 300mm • Available from 1.8m - 4.8m lengths for sump installation or as a pontoon mounted pump • We provide information for recommended flush volumes to effectively clean a given area • Can also be used as a high volume transfer pump for transferring very liquid material from a pit to storage pond Max Consistency - 3mm GEA Farm Technologies | 21 8” Flush Pump On Pontoon Transfers flush liquid from pond for flood washing Key benefits • No restriction on flush cycle time compared to using flush tanks (if necessary can run multiple times without waiting for a tank to refill) • Flush pump low RPM to run long hours with minimal maintenance • Efficient belt drive transmits maximum output from motor to pump and overload protection to driveline • Strong welded steel pump housing and impeller guarantee long lifespan • Check Valve at the pump discharge keeps water in the flush line between flushes to reduce air hammering and prevent pump damage • Pump can be winched up for easy maintenance • Grease bank allows installation of grease lines for lubrication from the side of the pond • All seals or bearings above water level • Optional stainless steel pan can be added to allow only top 6” of liquid in the pond to be transferred • Anti-slip galvanised steel deck • The pontoon floats are UV resistant foam filled, polyethylene floats for long lifespan. They are purpose designed and weight rated for stability • Pump can be adjusted to ensure only 4 inches of liquid covers the pump housing 22 | Houle Product Catalogue How it operates Working Range • The dairy yard/feed pad flush is started by pressing a button which can be located wherever is convenient • When the sequence is started, flush liquid is pumped by a flush pump on a pond pontoon through a 300mm pipe to the flush valves at the top of the yard/feed pad • The flush valves can be set to open for any duration necessary and in any sequence • Usually this consists of one program to open all flush valves together to wet down the yard and one for cleaning where one flush valve is opened at a time to generate a high flush volume and high velocity flow to effectively clean the yard/feed pad • The flush sequence ends automatically when the cycle has been completed Additional information • Maximum recycled water consistency 3mm • Pumping head up to 14m • Throughput up to 11,000 litres / min • Recommended pipe size 300mm • 16” impeller driven by 5.5kW 37kW motors • Pontoon is 2.3m x 3.7m or for pumps with motors over 30kW 2.3m x 4.9m • Total weight of pump and pontoon 865kg • We provide information for recommended flush volumes to effectively clean a given area Max Consistency - 3mm GEA Farm Technologies | 23 Flush Valves Controlled distribution of flush liquid Key benefits • Even and controlled distribution of flush liquid across yard area • Labour and time savings • Recycled effluent can be used safely • Directed high volume flushes with no vertical splash • Simple and reliable controls • 5.5m working width • Robust and reliable airbag to open or close valve • Requires only 40 psi to shut off 8 metres of head pressure • Adjustable lid openings for easy clean • Easy to install and maintain • Stock friendly • A complete range of flush line fittings are available to ensure maximum performance and durability 24 | Houle Product Catalogue “The cleaning is very effective and the main benefit that attracted my interest in the system is the labour saving. The reduction in water use and flexibility of the system made it an easy choice for me”. Harry Pruyns - Gippsland (VIC). Manure Alley Flush Valve Holding Area Flush Valve Above left: Robust and reliable airbag to open or close valve. Above centre: Flush Valve with Houle Y Adaptor during installation. Above right: Manure Alley Flush Valve in action. There are two types of Flush Valves available: Manure Alley Flush Valve Holding Area Flush Valve Main discharge type For high volume discharge For wider cleaning pattern Cleaning pattern width Up to 4.3m Up to 6m Front lid flow pattern adjustment No Yes Rear lid flow pattern adjustment (down to no back flow) Yes Yes Intake line diameter 315 mm O.D. 315 mm O.D. Max Consistency - 3mm GEA Farm Technologies | 25 Accessories We focus our daily efforts on offering innovative, efficient and durable products for dairy farmers. This includes a range of robust accessories to ensure the optimal performance of your effluent management system. Our regulators, valves, switches and drain doors are designed for control and reliability, and built to stand the test of time. The Houle range of accessories include: • In-Line Flow Regulator for flow rate control to Slope Screen Separator • 6” Knife Gate Valve to control flow, on or off. • Diaphragm Level Switch for automatic activation and deactivation of pumps, agitators, separators and level warning alarms. • Multi Level Drain Dam Door for gradual draining of sand traps for easier cleaning. 26 | Houle Product Catalogue Slope Screen Separator Accessories Efficient effluent transfer In-Line Flow Regulator 6” Knife Gate Valve Effective Flow Rate Control Controls flow, on or off • Easily and effectively alters flow rates • Rugged design • Ensures suitable and even flow of effluent to Houle Slope Screen Separator Above Right: In-Line Flow Regulator. Below Right: 6” Knife Gate Valve. • Knife mechanism suitable for thick fibrous material • Cast iron construction • Constructed with strong and durable steel GEA Farm Technologies | 27 Diaphragm Level Switch Automatic activation and deactivation of pumps, agitators and separators Key benefits • Built-in switch (dry contact) handles 24 volt signals Above left: Diaphragm level switches trigger pump activation/ deactivation and high level alarms. • Triggered by a 15cm diameter rugged diaphragm that handles all effluent consistencies and agitation Above and Below right: diaphragm level switch. • Diaphragm switch withstands 14m of head pressure • Supplied with a wall mount support allowing for installation and height adjustment without entering the sump • Can be connected to a broad range of control panels 28 | Houle Product Catalogue Multi Level Drain Dam Door Gradual draining of sand traps for easy cleaning Key benefits • Used in sand traps up to 2.4m deep • Allows excess liquid to be drained from sand trap meaning easier, less messy cleaning Above left: Multi level drain door open Above right: Over flow weir into sump • Partitions can be opened one by one or can be linked in arrangement of two or more to adjust the height of openings GEA Farm Technologies | 29 Spreaders For over 18 years, Houle has designed and manufactured state-of-the-art spreader tanks. There are both directional and tandem series of Spreaders that have unique features that have made and continue to make them a success. Directional (steerable) spreader offers excellent manoeuvrability and control on all types of terrain. • Less ground impact when turning • Exclusive hydraulic power-steering and superior quality suspension provide more resistance to obstacles The tandem spreader remains an economical choice. Also appreciated for its effectiveness, it is manufactured with the same quality as the directional spreader. • The GEA Houle tandem axle is closed by a full length central tube, providing more resistance to twisting than the conventional open tandem axles • Specific ‘’V’’ shape design lowers the reservoir, thereby reducing the height of the centre of gravity for greater stability and reducing flex on the axles • Mounting system of the adjustable tandem under the tank can move the wheels forward to decrease the load on the draw bar or back to increase the load 30 | Houle Product Catalogue Above: V-shaped design. Below: Hydraulic suspension system. PTO Equipment The PTO range of equipment includes various high performance, powerful PTO pumps and agitators to handle the most demanding conditions. These have been designed for handling thick effluent built up over time from intensive farming systems. The pumps and agitators are capable of stirring, chopping and transferring high volumes of thick effluent for distribution. A range of pumps are available depending on the task. The Maxi-Pump is specifically designed for agitating above ground tanks. The Agi-Pump and Super Pump are particularly useful for mixing ponds, pits, or in ground tanks. They then can also transfer effluent into an irrigation / umbilical slurry system or to fill a Houle Spreader. Various features make the job easy such as the remote control system to operate the pumps. Big demanding jobs become a one man operation. Above: Maxi-Pump Below: Agi-Pump GEA Farm Technologies | 31 We live our values. Excellence • Passion • Integrity • Responsibility • GEA-versity GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881, the company is one of the largest providers of innovative equipment and process technology. GEA Group is listed in the STOXX® Europe 600 Index. GEA Farm Technologies 12-14 Quail Place, Hamilton 3204 PO Box 5578, Frankton, Hamilton 3242 New Zealand Tel +64 7 873 1780 Fax +64 7 843 1779 0800 GEA FARM www.gea-farmtechnologies.co.nz 72 Portside Drive, Mt Maunganui 3116 PO Box 4144, Mt Maunganui South 3149 New Zealand Tel +64 7 575 2162 Fax +64 7 575 2161 0508 434 569 www.gea-farmtechnologies.co.nz 24 Washdyke Flat Road, Timaru 7910 PO Box 2014, Timaru 7941 New Zealand Tel +64 3 688 2903 Fax +64 3 688 2938 0508 434 569 www.gea-farmtechnologies.co.nz