Product Specification

Product Specification
making the difference
Hardware Specification Guide
DURAFLEX
ABOUT US
COMPANY HISTORY
Duraflex is one of the largest extruders of
PVC-u profile for the Window Industry in the UK.
We supply Householders, Builders,
Developers, Local Authorities and Housing
Associations through a nationwide network of
window fabricators and installers.
1953 - Duraflex formed selling Aluminium
products
Backed by over twenty years of PVC-u extrusion
experience in the window and door sector,
Duraflex create the ideal environment for
innovative product design, quality production,
reliable logistics and all the necessary customer
support services.
PURPOSE BUILT FACILITY
Completed in 2004, we operate from a 275,000
sq/ft state of the art, purpose built facility in
Tewkesbury that consists of the office, factory
and warehouse.
1970 - Acquired by RTZ and moved into the doors
and windows sector
1980 - Bought PVC-u fabrication plant from Glostal
1990 - Developed own PVC-u extrusion operation
1995 - Acquired by Caradon Group and CDW Ltd formed
1997 - Launched the Diamond Suite
1999 - Acquired by Latium Group and formed new Duraflex team
2000 - Launched new patio and integrated 70mm and Featured System
2002 - Duraflex becomes a Limited company and is bought by the MASCO Corporation
Duraflex are now the largest single site extruder
of hollow PVC-u profile in the UK.
2004 - Move of Factory, Warehouse and Office to one state-of-the-art, purpose built
facility in Tewkesbury
BRITISH AND EUROPEAN
STANDARDS
2007 - Achieved ISO 14001 Environmental
accreditation and won the regions
Environmental ‘Business of the Year’ award.
All products conform to British and European
standards surrounding manufacture and
performance. The ‘Secured By Design’
accreditation for products and hardware is a
unique achievement which fully justifies our
policy of continuous quality control and
development.
INDUSTRY LEADING PRODUCTS
AND SERVICES
Staffed by people who understand the specialist
needs of the industry means Duraflex are able to
provide customers with continually evolving,
industry leading products and services to meet
the exacting demands of the changing
marketplace.
Duraflex Site in Tewkesbury
Duraflex is part of the Masco Corporation, one of
the world’s largest manufacturers of brand-name
products for the home improvement and new
home construction markets. www.ukwg.co.uk
For further information on any of our products or
services please us call on 08705 351351 or email
us at info@duraflex.co.uk.
CONTENTS
Product Overview Page 4
Product Range - Lever / Lever Door Handles
Page 5
Product Range - Lever / Pad Door Handles Pages 6
Product Range - Door Hinges (Flag) Page 7
Product Range - Door Letterplate
Page 8
Product Range - Window Handles
Page 9
Product Range - Tilt & Turn Handles
Page 10
Product Range - Cylinders Page 11
Product Range - Friction Stay
Page 12
Product Range - Door Lock
Page 13
Product Range - Casement Lock
Page 14
Contact Us Page 15
PRODUCT OVERVIEW
FINISHES
BK - Black
BR - Brown
G - Gold
C - Chrome
F3 - Gold F3
F1 - Silver F1
FL - Flint
WH - White
BK
G
CH
F3
F1
WH
FL
BR
PRODUCT RANGE - DOOR HANDLES
The Duraflex Lever / Lever door handle compliments the Duraflex range of window
handles, hinges and zinc-framed letterplates. Each handle is fitted with two twin internal
spring cassettes to ensure a positive and precise locking operation.
Level/Lever variants; Non-handed
32mm backplate width; blank backplate option available
1 x 8 mm spindle and screw pack included as standard
Comprehensive range of finishes including: White, Black, Polished Chrome, Polished Gold, Flint along with F1 Silver and F3 Gold.
32
75
242
216
*A
*A : 92mm
FINISHES
BK
G
CH
F1
WH
FL
PART NO.
F3
DESCRIPTION
QUANTITY
UNIT OF
MEASURE
VRHLLB
STRAIGHT RESI DOOR LEVER LEVER HANDLE BLACK
1
EACH
VRHLLGD
STRAIGHT RESI DOOR LEVER LEVER HANDLE GOLD
1
EACH
VRHLLCH
STRAIGHT RESI DOOR LEVER LEVER HANDLE CHROME
1
EACH
VRHLLGA
STRAIGHT RESI DOOR LEVER LEVER HANDLE GOLD F3
1
EACH
VRHLLSA
STRAIGHT RESI DOOR LEVER LEVER HANDLE SILVER F1
1
EACH
VRHLLWH
STRAIGHT RESI DOOR LEVER LEVER HANDLE WHITE
1
EACH
VRHLLFL
STRAIGHT RESI DOOR LEVER LEVER HANDLE FLINT
1
EACH
PRODUCT RANGE - DOOR HANDLES
The Duraflex Lever / Pad door handle compliments the Duraflex range of window
handles, hinges and zinc-framed letterplates. Each handle is fitted with two twin internal
spring cassettes to ensure a positive and precise locking operation.
Lever/Pad variants; Non-handed
32mm backplate width; blank backplate option available
2 x 8 mm spindle and screw pack included as standard for 70mm door
Comprehensive range of finishes including: White, Black, Polished Chrome, Polished Gold and Flint.
75
242
216
*A
32
*A : 92mm
FINISHES
G
CH
PART NO.
WH
BK
FL
DESCRIPTION
QUANTITY
UNIT OF
MEASURE
VRHLPGD
STRAIGHT RESI DOOR LEVER PAD HANDLE LEFT GOLD
1
EACH
VRHLPCH
STRAIGHT RESI DOOR LEVER PAD HANDLE CHROME
1
EACH
VRHLPWH
STRAIGHT RESI DOOR LEVER PAD HANDLE WHITE
1
EACH
VRHLPB
STRAIGHT RESI DOOR LEVER PAD HANDLE BLACK
1
EACH
VRHLPFL
STRAIGHT RESI DOOR LEVER PAD HANDLE FLINT
1
EACH
PRODUCT RANGE - DOOR HINGES (FLAG)
The Duraflex 3D adjustable flag hinge was developed to facilitate the optimum fix to
modern PVC-u door profiles. This hinge has strong characteristics with the added
advantage of a soft sculptured shape that enhances the overall appearance of any door
when fitted to modern ovulo decorative profiles.
Full 3D adjustability with standard Allen key
Comprehensive range of finishes including: White, Brown, Polished Chrome and Polished Gold
Meets the requirement of BS PAS024
Supplied with high security fixings
Available in heavy duty and medium hinge sizes.
47.05
17
18.75
6.75
15
10.5
21
15
47
FINISHES
BR
CH
G
WH
PART NO.
DESCRIPTION
QUANTITY
UNIT OF
MEASURE
VDHMBR
MEDIUM HINGE BROWN
1
EACH
VDHMCH
MEDIUM HINGE CHROME
1
EACH
VDHMGD
MEDIUM HINGE GOLD
1
EACH
VDHMWH
MEDIUM HINGE WHITE
1
EACH
VDHHB
HEAVY HINGE BROWN
1
EACH
VDHHCH
HEAVY HINGE CHROME
1
EACH
VDHHGD
HEAVY HINGE GOLD
1
EACH
VDHHWH
HEAVY HINGE WHITE
1
EACH
PRODUCT RANGE - DOOR LETTERPLATE
Strong, but elegant in style, the Duraflex letterplate is very suitable for fitting to high
quality composite and timber doors. The flaps and main body manufactured exclusively
from precision zinc alloy die castings, offer a stable base material for high performance
coatings, such as PVD. Each flap incorporates sprung steel mechanisms.
12”, accepting full A4-sized mail, aperture size conforming to BS EN 13724: 2002
External and internal flaps open to 180 degrees for optimum access
Four-sided external flap seal fitted, in conjunction with brush pile draught excluder
Available in two variants to cover midrail and panel applications
Standard product suitable for internal/face fix applications
All letterplates supplied with 2 x M5 fixing screws
Comprehensive range of finishes including: White, Black, Polished Gold, Polished Chrome and Anodised Silver.
Suitable for use on PVC-u, Composite and Timber doors.
20/40
40/80
12”(304.8)
76
FINISHES
BK
G
PART NO.
AS
CH
WH
DESCRIPTION
QUANTITY
UNIT OF
MEASURE
DP5974-743B-BS
STANDARD RESI DOOR LETTER PLATE BLACK
1
EACH
DP5974-744B-BS
STANDARD RESI DOOR LETTER PLATE GOLD
1
EACH
DP5974-741B-BS
STANDARD RESI DOOR LETTER PLATE ANODISED SILVER
1
EACH
DP5974-740B-BS
STANDARD RESI DOOR LETTER PLATE CHROME
1
EACH
DP5974-742B-BS
STANDARD RESI DOOR LETTER PLATE WHITE
1
EACH
PRODUCT RANGE - WINDOW HANDLES
Aimed at the prestigious end of the market, the Duraflex inline and offset handles are
produced to meet the demands associated with the new build and commercial sectors,
while still retaining the aesthetics and contemporary design that appeals to the domestic
and trade fabricator.
BBA accredited
Non-handed in-line available for ease of stocking
Left and right hand cranked available, with positive stop location
Push-to-open locking mechanism
Available in locking or non-locking variants
Green button available for fire egress applications
Comprehensive range of finishes including: White, Black,
Polished Gold, Polished Chrome and Flint
Colour co-ordinated screw covers
43mm fitting centres for both handles.
CH
G
PART NO.
WH
FL
BK
DESCRIPTION
QUANTITY
UNIT OF
MEASURE
VCHILCH
CASEMENT INLINE LOCKING HANDLE CHROME
25
PACK
VCHILGD
CASEMENT INLINE LOCKING HANDLE GOLD
25
PACK
VCHILWH
CASEMENT INLINE LOCKING HANDLE WHITE
10
PACK
VCHILFL
CASEMENT INLINE LOCKING HANDLE FLINT
10
PACK
VCHILBK
CASEMENT INLINE LOCKING HANDLE BLACK
50
PACK
VCHFECH
CASEMENT INLINE FIRE ESCAPE HANDLE CHROME
10
PACK
VCHFEWH
CASEMENT INLINE FIRE ESCAPE HANDLE WHITE
10
PACK
VCHNLWH
CASEMENT INLINE NON LOCK HANDLE WHITE
50
PACK
VCHNLCH
CASEMENT INLINE NON LOCK HANDLE CHROME
25
PACK
VCHLLGD
CASEMENT CRANK LOCKING HANDLE LH GOLD
10
PACK
VCHLRGD
CASEMENT CRANK LOCKING HANDLE RH GOLD
10
PACK
VCHLLCH
CASEMENT CRANK LOCKING HANDLE LH CHROME
10
PACK
VCHLRCH
CASEMENT CRANK LOCKING HANDLE RH CHROME
10
PACK
VCHLLWH
CASEMENT CRANK LOCKING HANDLE LH WHITE
10
PACK
VCHLRWH
CASEMENT CRANK LOCKING HANDLE RH WHITE
10
PACK
VCHLLBK
CASEMENT CRANK LOCKING HANDLE LH BLACK
10
PACK
VCHLRCK
CASEMENT CRANK LOCKING HANDLE RH BLACK
10
PACK
VCHLLFL
CASEMENT CRANK LOCKING HANDLE LH FLINT
10
PACK
VCHLRFL
CASEMENT CRANK LOCKING HANDLE RH FLINT
10
PACK
VCHFELWH
CASEMENT CRANK FIRE ESCAPE HANDLE LH WHITE
10
PACK
VCHFERWH
CASEMENT CRANK FIRE ESCAPE HANDLE RH WHITE
10
PACK
VCHFELCH
CASEMENT CRANK FIRE ESCAPE HANDLE LH CHROME
10
PACK
VCHFERCH
CASEMENT CRANK FIRE ESCAPE HANDLE RH CHROME
10
PACK
VCHNLLWH
CASEMENT CRANK NON LOCK HANDLE LH WHITE
10
PACK
VCHNLRWH
CASEMENT CRANK NON LOCK HANDLE RH WHITE
10
PACK
VCHNLLCH
CASEMENT CRANK NON LOCK HANDLE LH CHROME
10
PACK
VCHNLRCH
CASEMENT CRANK NON LOCK HANDLE RH CHROME
10
PACK
PRODUCT RANGE - TILT & TURN HANDLES
The Duraflex tilt-before-turn window handle was developed to cater for the needs of
both domestic and commercial window applications. This is achieved with a two-stage
key operation which offers a tilt only facility to control ventilation, along with a fully
locked position.
Key stage 1: Fully locked in closed position.
Key stage 2: Tilt only mode for ventilation.
When fully unlocked, the handle operates to 180 degrees.
Non-handed ergonomic design
Available in locking or non-locking variants
Comprehensive range of finishes including: White, Black, Polished Gold, Polished Chrome and Flint
Colour co-ordinated screw covers
Profile-specific spindle lengths
Suitable for use with various espagnolette bolts, shoot bolt mechanisms, and tilt-and-turn gearing with 43mm centres.
56.5
27
43
131
44.5
FINISHES
CH
G
WH
BK
FL
PART NO.
DESCRIPTION
QUANTITY
UNIT OF
MEASURE
VTHLCH
TILT & TURN HANDLE CHROME
10
PACK
VTHLGD
TILT & TURN HANDLE GOLD
10
PACK
VTHLWH
TILT & TURN HANDLE WHITE
10
PACK
VTHLBK
TILT & TURN HANDLE BLACK
10
PACK
VTHLFL
TILT & TURN HANDLE FLINT
10
PACK
PRODUCT RANGE - CYLINDERS
Duraflex’s door cylinders come in two lengths to suit patio and residential doors.
Manufactured from solid brass, and with brass or nickel finishing as options,
The 6-pin cylinders are weatherproof and offer superior durability.
Made from solid brass
Hardened pins and mushroom drivers
Anti-pick for extra security
Come with 3 keys & fixing screw
Manufactured to BS EN 1303
Keyed alike options available.
PART NO.
DESCRIPTION
QUANTITY
UNIT OF
MEASURE
VC40-50 KAB
40/50 RESI DOOR CYLINDER BRASS
1
EACH
VC40-50 KAN
40/50 RESI DOOR CYLINDER NICKEL
1
EACH
4050BKDHS
MAGNUM 40/50 RESI DOOR CYLINDER BRASS
20
PACK
4050NKDHS
MAGNUM 40/50 RESI DOOR CYLINDER NICKEL
20
PACK
PRODUCT RANGE - FRICTION STAY
Duraflex’s End Cap Technology allows friction stays to tightly and securely pull into the
window sash. Forged from quality stainless steel, the friction stays ensure durability and
window reliability. Designed to incorporate generous opening angles, friction stays by
Duraflex provide smooth gliding during operation.
Egress option available
Easy to locate during fabrication
Smooth glide operation and friction free on all angles.
Material: Links & Track, Rivet - Stainless Steel
Slider - Nylon
Screws - Brass
PART NO.
SIZE
WEIGHT
(kg)
MAXIMUM SASH
HEIGHT (mm)
OPENING
ANGLE
WIDTH (mm)
VSTAYSH12 / VSTAYSH12EG
12”
22
1200
600
55°
VSTAYSH16 / VSTAYSH16EG
16”
24
1200
650
65°/90°
VSTAYTH8
8”
12
350
1200
60°
VSTAYTH10
10”
14
400
1200
60°
VSTAYTH12
12”
16
550
1200
65°/90°
VSTAYTH16
16”
20
800
1200
65°
VSTAYTH20
20”
24
900
1200
50°
VSTAYTH24
24”
27
1000
1200
50°
PART NO.
DESCRIPTION
QUANTITY
UNIT OF
MEASURE
VSTAYSH12EG
12 INCH EGRESS FRICTION STAY
40
PACK
VSTAYSH16EG
16 INCH EGRESS FRICTION STAY
40
PACK
VSTAYTH8
8 INCH TOP HUNG FRICTION STAY
70
PACK
VSTAYTH10
10 INCH TOP HUNG FRICTION STAY
60
PACK
VSTAYTH12
12 INCH TOP HUNG FRICTION STAY
50
PACK
VSTAYTH16
16 INCH TOP HUNG FRICTION STAY
40
PACK
VSTAYTH20
20 INCH TOP HUNG FRICTION STAY
40
PACK
VSTAYTH24
24 INCH TOP HUNG FRICTION STAY
30
PACK
VSTAYSH12
12 INCH SIDE HUNG FRICTION STAY
50
PACK
VSTAYSH16
16 INCH SIDE HUNG FRICTION STAY
30
PACK
PRODUCT RANGE - DOOR LOCK
The UK’s best selling multi-point locking system, available to suit a wide range of
residential door applications.
PRE-COMPRESSION ROLLER SYSTEM
Paddock’s patented pre-compression locking system ensures smooth and effortless operation,
by compressing the door against the weather seal before engaging its security locking points.
VERSATILITY
Available with a range of specialist security
locking points including hooks, deadbolts and Paddock’s unique hook and anti-jemmy pin,
combination locking point, combined with roller cam compression points and optional vertical shootbolts,
the Lockmaster is designed to be the lock of choice for almost every residential door application.
10 point locking system for maximum security and peace of mind
4 pre-compression rollers allowing door to seal prior to hooks engaging for smooth operation
3 opposing steel hooks to maximise strength
2 anti-lift bolts preventing door lock being
dislodged from keeps
1 Centre latch for ease of day to day operation,
incorporating dead-lock action when bolts and locks are engaged for added security
One pre keep for ease of alignment and adjustment.
PART NO.
DESCRIPTION
QUANTITY
UNIT OF
MEASURE
DPL172HK-19
RESI DOOR LOCK UNSPRUNG EXTENDABLE
5
PACK
DPL220HK-19
RESI DOOR LOCK UNSPRUNG NON EXTENDABLE
5
PACK
DPL30-19
RESI DOOR SLAVE LOCK
5
PACK
DPL32-19
FRENCH DOOR MASTER LOCK
5
PACK
DPLK753HS-19
RESI DOOR ONE PIECE LOCK KEEP LH
5
PACK
DPLK754HS-19
RESI DOOR ONE PIECE LOCK KEEP RH
5
PACK
DPLK340-19
RESI SHOOTBOLT STRIKER
10
PACK
DPLK755-19
DOUBLE DOOR ADJUSTMENT SHOOTBOLT & FINGERBOLT KEEP
10
PACK
DPLSB88-19
RESI DOOR TOP & BOT SHOOTBOLT SET 150MM / 150MM STANDARD
1
EACH
DPLP70
RESI DOOR PACKERS
100
PACK
DPLK99-C003
RESI DOOR LATCH TIDY BOX
100
PACK
PRODUCT RANGE - CASEMENT LOCK
A wide range of locking systems to suit new build, commercial and domestic
applications. All products are manufactured to ensure quality, reliability and security.
1. YALE SHOOTBOLT
High security shootbolt engineered to provide versatility, reliability and the most stringent
security applications. 2 centre opposing cams together with cam and shootbolt to both corners
providing a minimum of 6 locking points to all windows. Cast keeps with night vent facility complete
this high security lock offering.
2. ENCLOSER
The encloser features a slim gearbox with opposing mushroom cams along
the espag rod which “enclose” from both sides into each cast keep for maximum security.
2
3. ESPAGNOLETTE
High performance espagnolette
designed with night vent facility and
cast keeps.Uniquely designed gearbox
provides a smooth operation.
PART NO.
1
DESCRIPTION
QUANTITY
UNIT OF
MEASURE
YWL1720-19
SHOOTBOLT LOCK GEAR BOX
40
PACK
YWR0-19
SHOOTBOLT LOCK ROD 326MM TO 474MM
40
PACK
YWR3-07-19
SHOOTBOLT LOCK ROD 708MM TO 1120MM
40
PACK
YWR7-07R-19
SHOOTBOLT LOCK ROD 970MM TO 1420MM
20
PACK
YWBL1-2007-19
SHOOTBOLT ENCLOSER ROD 270MM TO 350MM
10
PACK
YWBL2-2007-19
SHOOTBOLT ENCLOSER ROD 350MM TO 600MM
10
PACK
YWBL3-2007-19
SHOOTBOLT ENCLOSER ROD 550MM TO 800MM
10
PACK
YWBL4-2007R-19
SHOOTBOLT ENCLOSER ROD 750MM TO 950MM
10
PACK
YWBL5-2007R-19
SHOOTBOLT ENCLOSER ROD 900MM TO 1100MM
10
PACK
YWBL6-2007R-19
SHOOTBOLT ENCLOSER ROD 1050MM TO 1250MM
10
PACK
YWBL7-2007R-19
SHOOTBOLT ENCLOSER ROD 1150MM TO 1400MM
10
PACK
PWK211-19
SHOOTBOLT LOCK KEEP
100
PACK
PWK411-19
SHOOTBOLT LOCK KEEP LH
50
PACK
PWK611-19
SHOOTBOLT LOCK KEEP RH
50
PACK
VESPAG250
250MM ESPAG ROD
10
PACK
VESPAG400
400MM ESPAG ROD
10
PACK
VESPAG600
600MM ESPAG ROD
10
PACK
VESPAG800
800MM ESPAG ROD
10
PACK
VESPAG1000
1000MM ESPAG ROD
10
PACK
VESPAG1200
1200MM ESPAG ROD
10
PACK
VESPAGKEEP
ESPAG ROD KEEP
52
PACK
CONTACT US
For more information on any of our products and services please contact us.
Duraflex Limited Severn Drive
Tewkesbury Business Park
Tewkesbury, Gloucestershire GL20 8SF
Tel: 08705 351351
Fax: 01684 852701
Email: info@duraflex.co.uk
www.duraflex.co.uk
In line with our policy of constant improvement, Duraflex Limited reserves the right to make ongoing enhancements to our product
range. The content of this document, photography and technical information remain the sole property of Duraflex Limited, all rights
reserved. This document cannot be reproduced in whole or in part, without our permission.