Lubricants for the Metalworking

Transcription

L
Lubricants for the
Metalworking
ation System
ric
s
b
u
Quality from
the Market
Leader
L u b ric a n ts
nt
With Lubrica
Lexikon
Lubricants for Metalworking
Lubricants for the
Metalworking
•1•
www.raziol.com
Table of Contents
Page
Evaporating stamping and drawing oils
5
Chlorine free cutting oils
13
Chlorine-free minimum-quantity lubricants
15
Chlorine-free fine blanking oils
17
Chlorine-free forming oils
19
Raziol Drylub®
23
Raziol® Fluid
25
Chlorine free, water soluble lubricants
27
Chlorine-containing forming oils
29
Hydroforming external lubricants
31
Special purpose products
33
Machine cleaners
35
•2•
Dear Business Partners,
and those interested,
Enclosed you will find information about our range of lubricants,
with the main focus on non-cutting metalworking as requested.
Please note that this information is merely an extract from our
extensive product range.
We are looking forward to be at your service to answer any
questions you may have or if the medium you are interested in is
not part of the information provided.
Please note that all the information regarding the use
of our products are based on practical experience and differences
are possible owing to other machine parameters, material compositions, etc. We therefore recommend that you
should test our lubricants for the intended application
including any follow-on processing.
On our Internet sites, at www.raziol.de and
www.drylub.de, you can get information on our extensive
range of application technology (contact lubrication and non-contact
lubrication). The combination of our high-performance
lubricants in conjunction with our modern application systems will
make cost-effective production possible.
•3•
www.raziol.com
•4•
Raziol CLF 11 ... Series
low in aromatic content
chlorine-free
fast-evaporating
is not subject
to the TRbF
The evaporating metalworking oils for the non-cutting manufacture consist
of special low-aromatic, evaporating hydrocarbons with performance-enhancing additives. These additives have been exclusively selected and adapted
to provide the oils with outstanding lubricating performance and pressureabsorbent capability. Thus, the tool life is extended and the surface finish of
the parts processed is improved.
All Raziol CLF 11… W products contain an additive for temporary corrosion
protection for indoor storage.
The specified products evaporate, depending on their additive content, in a
relatively short time, the additive remains on the surface of the workpiece.
The careful selection of low-aromatic base fluids in conjunction with heavy
metal-free additives effects an improvement in the work environment.
The ignition point of the Raziol CLF 11… series has been set in such a way
(≥ 61 °C) that all products of this series are not subject to the TRbF, and
can thus be processed under simplified conditions.
•5•
www.raziol.com
UR
RESIDUE BEHAVIO
CLF 11 L CLF 11
CLF 11 W10
11 S CLF 11 SB
CLF 11 W 25 CLF
SF CLF 11 SG
CLF 11 SD CLF 11
Steel up to
approx.
Yellow
metals up
to approx.
Aluminium up to
approx.
Alloy
steel up to
approx.
[mm]
[mm]
[mm]
[mm]
CLF 11 L
0.15
0.30
0.30
CLF 11
0.15
0.30
0.30
CLF 11 W10
0.20
0.40
0.40
0.10
CLF 11 S
0.30
0.50
0.50
0.20
CLF 11 SF
0.50
0.80
0.80
0.30
CLF 11 W25
0.60
1.00
1.00
0.40
CLF 11 SB
0.80
1.50
1.50
0.50
CLF 11 SD
1.50
2.00
2.00
0.90
CLF 11 SG
3.50
5.00
3.50
2.00
Power
The above notes regarding the field of application are based on laboratory tests and experience from
practice. These notes do not release the user from his responsibility of checking the suitability of the
lubricant for his application and for subsequent processes.
We reserve the right to make changes due to new laws, regulations, findings etc.
•6•
Evaporating special lubricants for
the electro-contact production
chlorine-free
fast-evaporating
is not subject
to the TRbF
not a dangerous medium
The evaporating special lubricant Raziol CLF 25 E has been especially
developed for the manufacture of electrical contact materials and has
been released by well-known manufacturers.
The product is a highly ageing resistant, chlorine-free lubricant for copper,
brass as well as gold and silver plated sheet metal.
The alloy elements ensure good electrical carry-over resistances even
after prolonged intermediate storage times. Surface quality and
dimension tolerance are ensured even with a high number of strokes.
Raziol CLF 25 E evaporates almost entirely at usual tool temperatures.
•7•
www.raziol.com
Evaporating special lubricants for
the electro-contact production
good corrosion protection for contact
materials
CLF 25 E
TRbF
ADR / IATA
Ignition point
[°c]
No
No
≥ 61
Power
•8•
chlorine-free
is not subject
tothe TRbF
The evaporating metalworking oils of the Raziol CLF 1 ... series for the
non-cutting manufacture consist of special low-aromatic,
volatile hydrocarbons with performance-enhancing additives. These additives have been exclusively selected and adapted to provide the oils with
outstanding lubricating performance and pressure-absorbent capability.
Thus, the tool life is extended and the surface finish of the parts processed
is improved.
The specified products evaporate, depending on the additive content, in a
medium-term period, the additives remain on the surface of the workpiece.
The careful selection of low-aromatic base fluids in conjunction with heavy
metal-free additives effects an improvement in the work environment.
The ignition point of the Raziol CLF 1… series is about 74 °C, so that
the products of this series are not subject to the TRbF, and can thus be
processed under simplified conditions.
•9•
www.raziol.com
>>> high
POWER
low <<<
CLF 1 W 10
CLF 1
CLF 1 L
CLF 1 W 25
Steel up to
approx.
Yellow
metals up
to approx.
Aluminium up to
approx.
Application
[mm]
[mm]
[mm]
CLF 1 L
0.15
0.30
0.30
Stamping,
light
forming
CLF 1
0.15
0.30
0.30
Stamping,
light
forming
CLF 1 W10
0.25
0.40
0.40
Profiling,
drawing,
bending
CLF 1 W25
0.35
0.50
0.50
Profiling,
drawing,
bending
Power
• 10 •
chlorine-free
is not subject to
of the 31st BImSchV (Fed.
is not subject to the TRbF
German Air Pollution
Control Ordinance)
The Raziol CLF 12 ... series has been developed specially with a view to
the requirements for avoiding solvent emissions.
None of the products of the CLF 12 ... series is subject to the 31st
BImSchV thus need not be taken into consideration in the solvent balance.
The evaporating metalworking oils for the non-cutting manufacture consist of special low-aromatic, evaporating hydrocarbons with performanceenhancing additives. These additives have been exclusively selected and
adapted to provide the oils with outstanding lubricating performance and
pressure-absorbent capability. Thus, the tool life is extended and the surface finish of the parts processed is improved.
The specified products evaporate, depending on their additive content, in a
relatively short time, the additive remains on the surface of the workpiece. The careful selection of low-aromatic base fluids in conjunction with
heavy metal-free additives effects an improvement in the work environment.
The ignition point of the Raziol CLF 12… series is about 103 °C, so that
the products of this series are not subject to the TRbF and the dangerous
goods laws, and can thus be processed and transported under simplified
conditions.
• 11 •
www.raziol.com
UR
RESIDUE BEHAVIO
CLF 12 W 25
CLF 12 L CLF 12
10
W
CLF 12
SG
CLF 12 SF CLF 12
CLF 12 S CLF 12 SB
CLF 12 SD
Steel up to
approx.
Yellow
metals up
to approx.
Aluminium up to
approx.
Alloy
steel up to
approx.
[mm]
[mm]
[mm]
[mm]
CLF 12 L
0.20
0.35
0.35
CLF 12
0.20
0.35
0.35
CLF 12 W10
0.25
0.45
0.45
0.15
CLF 12 S
0.35
0.60
0.55
0.25
CLF 12 SF
0.60
0.90
0.90
0.35
CLF 12 W25
0.70
1.10
1.10
0.50
CLF 12 SB
0.90
1.75
1.75
0.60
CLF 12 SD
1.50
2.00
2.00
0.90
CLF 12 SG
4.00
6.00
4.00
2.50
Power
• 12 •
chlorine-free
for various application
cases
powerful
Raziol cutting oils consist of specially refined mineral oils and performance-boosting additives. These polar-bonded and chemically active
additives have been exclusively selected and adapted to provide the oils
with outstanding lubricating performance. As a result, the useful life of the
tools is extended, even with materials that are difficult or very difficult to
process, and the surface quality of the processed work-pieces is improved. During the processing of soft materials that tend to smear, these oils
result in a reduction of the material build-up welding on the tool.
Raziol CLF 18 HL might stain yellow metals. Raziol CLF 19 B is available
for processing these materials.
Raziol CLF 18 HL is also available in spray cans for easy use in shops
(see Special purpose products).
• 13 •
www.raziol.com
Colour
Viscosity
at 40°C
[mm²/s]
Applications
CLF 19 B
ambercoloured
≥ 21
Stainless steel,
steel, yellow
metals
CLF 18 HL
ambercoloured
≥ 21
Stainless steel,
steel
CLF 18 HL
Spray
ambercoloured
not
applicable
Stainless steel,
steel
Power
• 14 •
Chlorine-free minimum-quantity
lubricants
free of mineral oil
chlorine-free
low-evaporation
The reduced consumption through the use of Raziol minimumquantity lubricants is the precondition for an environment-friendly
production. Hence, benefits of this product line include lower costs for
disposal, no need to tend to coolant-lubricants, and reduced expenses for
cleaning.
Raziol minimum quantity lubricants are based on refined native or synthetic fatty acid esters or fatty alcohols.
The selectively chosen additive combination effectively lubricates the products, This achieves a long useful life of the tool and very good surface
qualities of the worked workpieces.
The mild odour, the low rate of evaporation coupled with the biodegradability of the base oils make for a significant, positive difference in the
workplace.
• 15 •
www.raziol.com
Chlorine-free minimum-quantity
lubricants
POWER
low <<<
>>> high
D CLF 40
D CLF 21
D CLF
Colour
Viscosity
at 40°C
[mm²/s]
yellow
47
Steel, aluminium
yellow metals
D CLF 21
light yellow
25
Steel, aluminium
yellow metals
D CLF 40
ambercoloured
40
stainless steel,
steel, aluminium
D CLF
Applications
Power
• 16 •
free of chlorine
three viscosity classes
available
powerful
low in aromatic
content
good wetting
ability
and adhesion
The products of this lubricant series were developed for fine blanking and
forming operations with a very high degree of difficulty.
Depending on the selected product, tool technology used and material
quality, cutting thicknesses up to 12 mm can be achieved.
Outstanding lubrication properties and a very balanced
additive level contribute to an increased life of the stamping and
forming tools.
The degrading of the working environment was reduced through a choice
of low-aromatic basic oils.
• 17 •
www.raziol.com
POWER
low <<<
CLF 125 F
Colour
>>> high
CLF 250 F
CLF 150 F
Viscosity
at 40°C
[mm²/s]
Applications
CLF 125 F
ambercoloured
125
Fine-blanking,
stamping,
Forming
CLF 150 F
ambercoloured
150
Fine-blanking,
stamping,
Forming
CLF 250 F
ambercoloured
255
Fine-blanking,
stamping,
Forming
Power
• 18 •
chlorine-free
four viscosity
classes available
low oil spray
Raziol chlorine-free forming oils consist of specially refined mineral oils
or synthetic or native esters with polar and high-pressure (EP) additives.
Outstanding lubricating properties and the well apportioned level of additives promote an extended useful life of the stamping and forming tools.
The careful selection of low-aromatic and low oil-mist
formulation components effects an improvement in the working environment.
• 19 •
www.raziol.com
>>> high
POWER
low <<<
CLF W 100
Colour
CLF 90
CLF W 430
Viscosity
at 40°C
[mm²/s]
CLF 100
Applications
CLF 90
ambercoloured
90
Stainless steel,
steel, aluminium,
yellow metals
CLF 100
ambercoloured
100
Stainless steel,
steel, aluminium,
yellow metals
CLF 180
ambercoloured
180
Stainless steel,
steel, aluminium,
yellow metals
CLF 180 S
ambercoloured
180
stainless steel,
steel, aluminium
CLF W 100
ambercoloured,
opaque
100
Steel, aluminium,
yellow metals
CLF W 430
ambercoloured,
opaque
430
Steel, aluminium,
yellow metals
CLF 180
CLF 180 S
Power
• 20 •
Raziol CLF- ... E Series
zinc-free
chlorine-free
high
wear
protection
six viscosity classes
The new Raziol CLF-… E
portfolio includes a zinc-free, chlorine-free series of high-performance
forming oils, which was developed specially for the working of stainless
steel, steel and aluminium.
High pressure absorbing capacity and high wear protection
characterise these new lubricants. The problem-free miscibility of the lubricants among one another makes it possible to quickly change products
without time-consuming cleaning processes.
These products can attack yellow metals.
• 21 •
www.raziol.com
Raziol CLF- ... E Series
POWER
low <<<
Colour
>>> high
CLF-200 E
CLF-260 E
CLF-400 E
CLF-65 E
CLF-100 E
CLF-150 E
Viscosity
at 40°C
[mm²/s]
Applications
CLF-65 E
ambercoloured
65
stainless steel,
steel, aluminium
CLF-100 E
ambercoloured
100
stainless steel,
steel, aluminium
CLF-150 E
ambercoloured
150
stainless steel,
steel, aluminium
CLF-200 E
ambercoloured
200
stainless steel,
steel, aluminium
CLF-260 E
ambercoloured
260
stainless steel,
steel, aluminium
CLF-400 E
ambercoloured
400
stainless steel,
steel, aluminium
Power
• 22 •
Raziol Drylub®
cost-reducing
no viscosity change at high
temperatures
chlorine-free
and mineraloil-free
Raziol Drylub® has been developed specially for difficult drawing operations with complicated geometries.
With Raziol Drylub®, it is possible to carry out deep-drawing processes
that are not possible with conventional deep drawing oils. Raziol Drylub®
is suitable for almost all materials.
With Raziol Drylub®, a polymer coating is created in the tool. The formation is supported by the temperatures and pressures occurring during the
forming process. Investigations have proved that the mean coefficient of
friction µ is greatly reduced in the process.
The selected additives guarantee a good tool service life and surface
quality simultaneously with a high output.
Generally, coating thicknesses of just 0.2 – 0.5 g /m² are applied.
The de-greasing is done with dilute alkali industrial cleaners.
(spray de-greasing).
Please observe the information about the storage of lubricants on page
268.
• 23 •
www.raziol.com
Raziol Drylub®
high <<<
Series
Series
03
Series
40
>>> low
FILM STRENGTH
Drylub
b
WA 03 TWF
ylubDrylu
ylub Dr
ECLF 21 TE
TE
21
LF
DC
Drylub Dr
WA 40 TK
WA 03 T
Raziol Drylub®
types
Properties
Filmstrength
Usage as
Raziol Drylub®
WA 03 T
Polymer wax
dispersion with
solid lubricant
high
Forming lubricant
Raziol Drylub®
WA 03 TWF
Polymer wax
dispersion with
solid lubricant
medium
Forming lubricant
Raziol Drylub®
WA 40 TK
Polymer wax
dispersion with
solid lubricant
medium
Forming lubricant
Raziol Drylub® D
CLF 21 TE
Polymer wax
dispersion with
solid lubricant
low
Forming lubricant
for high performance requirements
Raziol Drylub®
ECLF 21 TE
Polymer wax
dispersion with
solid lubricant
very low
Dispersion/ emulsion
for low to medium
performance requirements
Series
21
• 24 •
Raziol® Fluid series
free of mineral oil
welding without degreasing
not a dangerous
medium
biodegradable
chlorine-free, nitrite-free
normally, it can be easily
washed off with water
The products of the Raziol® Fluid series are aqueous solutions of modified polymers. They are completely free of mineral oil, offer a very high
performance spectrum and therefore increase the tool life.They have been
provided with powerful anticorrosive agent for the machining. Subsequent
processes can often take place without additional wash.
With just a few products of this mineral oil-free product series, all operations - from simple to extremely difficult ones - and many materials and/or
applications can be covered.
The Raziol® Fluid series is biodegradable according to OECD-DIN EN
9888 (L 25) and KTL compatible according to VDA230-201.
All products of the Raziol® Fluid series are ready-mixed lubricants
in different concentrations and do not have to be diluted any further.
Prior to the first use of products of the Raziol® Fluid series, careful
cleaning of the application systems is recommended.
Regarding the EChA list of candidates according to REACH, we can confirm to you that all raw materials used for the production of Raziol® lubricants do not contain substances indicated in the list of candidates which
exceed the permissible limiting values.
Please observe the information about the storage of lubricants on page
268.
• 25 •
www.raziol.com
Raziol® Fluid series
low <<<
Fluid 3011 SF
>>> high
POWER
Fluid 3011 SG
Fluid 3630 PWHV
Fluid 3230 PW
Fluid 3730 P
Fluid 3750 P
id 3934 PFCHD
Fluid 3240 PW Flu
Fluid 3246 PWF
Fluid 3432 PFW
Use
Applications
Fluid 3011 SF
Stamping, bending
(thin metal sheets)
yellow metal, steel
Fluid 3011 SG
Stamping, bending
(thin metal sheets)
yellow metal, steel
Fluid 3230 PW
Drawing, roll forming
yellow metal, steel
Fluid 3240 PW
yellow metal, steel
Fluid 3246 PWF
yellow metal, steel
Fluid 3432 PFW
Drawing, stamping, cutting
yellow metal, alloy
steel, aluminium
Fluid 3630
PWHV-N
Dry lubricating film
yellow metal, alloy
steel, aluminium
Fluid 3730 P
Stamping, bending,
drawing
yellow metal, steel
Fluid 3750 P
Stamping, bending,
drawing
yellow metal, steel
Paste for pipe machining
Steel, stainless steel,
aluminium
Fluid 3934
PFCHD
Power
The above notes regarding the field of application are based on
laboratory tests and experience from practice. These notes do not
release the user from his responsibility of checking the suitability of
the lubricant for his application and for subsequent processes.
We reserve the right to make changes due to new laws, regulations,
findings etc.
• 26 •
Chlorine free, water soluble
lubricants
water-miscible
free of secondary amines
high stability
Raziol concentrates for water-miscible lubricants are proven, secondary
amine-free water-miscible products for metal-cutting
or non-metal cutting working. These lubricant concentrates
are made of chemical content materials, which have been
selected in accordance with the requirements of labour and environment
protection.
Storage: All Raziol lubricants must not be fouled during
transport and storage with dirt, water and other substances. When stored,
intense heating (e.g. owing to sunlight)
or the action of frost should be avoided. Therefore, the storage temperature must be between 5 – 40 °C (frost-free).
The max. shelf life of a water soluble coolant-lubricant is typically 1 year.
Preparation: The water for mixing has to be clean, of drinking water quality and, if possible, of medium hardness. You can obtain more information
on the water quality from your local water supplier. Avoid excessively low
water temperatures. The given concentrations should not be excessively
overshot or under-shot, since otherwise, there is a danger of corrosion
or foam formation. Slowly add the concentrate to the mix of water prepared. The preparation can only be used after an adequate mixing time. We
would recommend that you use an automatic dosing system.
• 27 •
www.raziol.com
Chlorine free, water soluble
lubricants
s for
the BG-specification
Please take note of
te.
emulsion care.
und on our Websi
fo
be
n
ca
is
th
on
Information
der Infothek.
www.drylub.de un
Colour
Viscosity
at 40°C
[mm²/s]
Applications
BZK II
ambercoloured
approx. 50
zinc-coated sheet metals; reliable protection from white rust; deep-drawing
and profile rolling; water mixing ratio:
10 to 30 %
BZK ST
ambercoloured
approx. 46
steel; very good corrosion protection
deep-drawing and profile rolling;
water mixing ratio: 5 to 30 %
ECLF 100 N
ambercoloured
70
steel, aluminium, rust-free sheet
metals; large-area deep-drawing parts;
press and bending jobs; Mixing
ratio with water: 5 to 20 %
yellow
100
Steel, yellow metals, aluminium;
ester based, synthetic special purpose
lubricant; also suitable for cutting jobs;
water mixing ratio: 5 to 10 %
Similar to water
Ready-to-use emulsion with precipitation-stable teflon additive;
extremely high-performance, for difficult deployments like pipe-bending ,
but also very well suited as a substitute
for evaporating stamping and drawing
oils; pH-value approx. 7 (neutral
range!)
D ECLF
ECLF 10 KA
white
The above notes regarding the field of application are based on
laboratory tests and experience from practice. These notes do not
release the user from his responsibility of checking the suitability of
the lubricant for his application and for subsequent processes.
We reserve the right to make changes due to new laws, regulations,
findings etc.
• 28 •
Chloric forming oils
containing chlorine
powerful
four viscosity
classes available
Raziol chlorine-containing forming oils consist of specially selected basic
oils with high-performance, chlorine-containing additives.
The chlorine content ranges from approx. 18 – 29 weight percent.
Dependent of the application area, a different level of viscosity can be
selected to ensure the best possible adaptation to the forming process.
Application areas range from tapping, precision blanking up to the most
exacting forming jobs of high-alloy materials.
Raziol WKZ has been developed for the commissioning of new tools etc.
Its selected additive combination leads to an improvement of
the tool contact pattern.
Raziol WKZ 2000 is also available in spray cans for easy use in shops
(see Special purpose products).
Raziol ZO may discolour yellow metals.
• 29 •
www.raziol.com
Chloric forming oils
POWER
low <<<
>>> high
ALV
AL
00
20
KZ
W
ZO
FS 3
FS 3 S
FS 5
Colour
Viscosity at
40°C
[mm²/s]
red
approx. 40
Stainless steel, steel, yellow
metals
Stamping, fineblanking, forming
yellow
approx. 40
metals
Stamping and fine-blanking (also
electrical contacts), forming
red
63
metals
Al
brown
130
metals
ZO
brown
125
Steel, aluminium,
AL V
brown
300
metals
WKZ 2000
green
125
heavy metals
WKZ 2000
Spray
green
not
applicable
metals
FS3
FS 3 S
FS5
Applications
Power
• 30 •
free of chlorine
good temperature resistance
good wetting and adhesion capabilities
The Raziol IHU - external lubricants have been developed specially for
use during internal high-pressure forming. The matching of the
alloy elements allows extreme pressure loads without tearing of the lubrication film even with long friction surfaces.
Outstanding lubrication properties and a very balanced
additive level contribute to an increased life of the stamping and
forming tools.
Raziol IHU 340 Mg and Raziol IHU 1000 Mg are based on synthetic base
oils and are hence more temperature-stable than conventional,
mineral oil based IHU – lubricants.
• 31 •
www.raziol.com
Colour
IHU 340 Mg
IHU 1000
Mg
yellow
yellow
Viscosity
at 40°C
[mm²/s]
Applications
340
Basis synthetic ester;
The product is specially oriented to the
processing of magnesium components;
More stable under heat than conventional, mineral oil based IHU lubricants
1000
Basis synthetic ester;
The product is specially oriented to the
processing of magnesium components;
More stable under heat than conventional, mineral oil based IHU lubricants
• 32 •
for workshop
for upkeep
for skin protection
WKZ 2000 Spray Tool run-in spray with extremely pressure-resistant
lubricating film for improving the contact pattern of
tools, reduction of the surface pressure
CLF 18 HL Spray Cutting oil spray for difficult cutting
work, good EP- and AW properties,
for extended the useful life of the tool
Surface Protection
Shield Spray Special spray for use as corrosion protection,
lubricants, rust removers, cleaners and contact sprays
Raziol Pneumo Special lubricant for pneumatic systems
Raziol EKS "Anti-Finger-Printʺ - protection for visible stainless steel parts
Raziol LM 250
Highly viscous forming lubricant for
forming parts with incidental food contact
(incidental food contact)
• 33 •
www.raziol.com
Raziol HSL Highly effective hand lotion,
acts as an "invisible glove",
Protection time up to 4 hours
• 34 •
Raziol plant cleaner
Large program
Tailored for product characteristics
The different forming oils require, during the cleaning, a
special matching with the cleaning medium.
Raziol has a broad, efficient range for these cases.
Plant cleaners are in the dangerous substances class in almost all cases,
therefore, please note the information and the instructions in the safety
data sheet.
Mixing of water-soluble RAZIOL Cleaners
All water-soluble RAZIOL cleaners are hazardous substances.
Therefore, when handling them, in addition to the protective clothing, the personal protective equipment must be worn.
The cleaning solution is always to be prepared by
carefully pouring the cleaner into water, never the other way round!
Wear safety gloves made of nitrile rubber!
Wear tightly closing safety goggles!
• 35 •
www.raziol.com
Raziol plant cleaner
Overview
Cleaner - lubricant combination
Operating
concentration
CLF 11 L
Cleaning Fluid Yellow
Solvent-based cleaning agent
for all
oil-based
Raziol forming lubricants
Water-based,
surfactant-based
cleaners for all
Raziol forming lubricants
undiluted (pure)
0.5%-10.0% in water
Drylub WA 03 ...
Suitable
Drylub WA 40 ...
Suitable
AL ..., FS ...,
ZO ..., WKZ ...
Suitable
Suitable
FS ...
Suitable
Suitable
CLF ...
Suitable
Suitable
D-CLF ...
Suitable
Suitable
IHU ...
Suitable
Suitable
BZK ..., BB ...
suitable only with
normal cleaning
ECLF ...,
D-ECLF ...
suitable only with
normal cleaning
• 36 •
Special Products for Lubrication
RAZIOL
Special purpose
products
for Lubrication
• 37 •
www.raziol.com
Table of Contents
Page
Lubricants in spray cans
280
Greases
282
Cleaning agents / care
products
284
Automatic lubricant dispenser
286
for bearing lubrication
End brushes
288
• 38 •
Figure
Name /
properties
RAZIOL CLF 18 HL Spray
Contents /
part no.:
400 ml
Chlorine-free cutting oil spray
for difficult cutting processes
1061100107
RAZIOL WKZ 2000 SPRAY
400 ml
Cutting oil for steel, alloy steel and aluminium. Yellow metals can change their colour.
• extension of the service life of the tools
• high compressive and shearing strength
• protection from rust during intermediate
storage
• good degreasing with alkaline
industrial cleaning agents
Chloric tool running-in spray
For the commissioning of new tools, improving the tool contact pattern
• reduction of the friction columns
• temporary protection from rust
• extremely pressure resistant lubricating
film
• good tool service life due to
optimal running-in behaviour
1061100101
Raziol RH 20
500 ml
Graphite paste in spray cans for
assembly work
1063003000
Especially suitable for lubricating and
sliding points subject to temperature and
pressure stress.
• sliding film resistant up to 750°C
• water resistant
• oxidation resistant
• anti-corrosive
• 39 •
www.raziol.com
Figure
Name /
properties
Raziol RL Rust Loosener
Rust loosener in spray cans
• loosens corroded connections
• creeps into all corners and angles
• lubricates hinges and sliding points
• stops squeaking and creaking
• protects against corrosion
Raziol Surface Protection
Shield Universal-Spray
Special-purpose spray and gun
oil
Contents /
part no.:
400 ml
1063004000
400 ml
1063005000
Use as rust loosener and as protection of
all metal parts located in the open air, such
as gardening tools, weapons etc.
• blocks out humidity and water
• eliminates squeaking noise
• loosens rust
• removes strong dirt accumulation
Raziol ZFS
Toothed wheel spray
Use as special-purpose lubricant for uncovered toothed wheels, gear racks, chains,
wire ropes, guide rails, pinions etc.
500 ml
1063001000
• 40 •
Greases
Figure
Name /
properties
Raziol BH
Contents /
part no.:
1 kg
Hot bearing lubricating grease
Lubrication of rolling and friction bearings
at high bearing temperatures, especially
suitable for the lubrication of household
appliances as well as rotary kilns, sinter
plants etc.
• non-dripping and water resistant
• highly squeeze-stable
• temperature range from -15 °C to +150 °C
1063300001
Raziol MLI
1 kg
EP high pressure grease
subject to high and also intermittent pressure stress and vibrations
• water resistant
• good rust protection properties
• high pressure absorption capability
• adhesive
1063100001
Raziol MLI P
1 cartridge
High-performance grease in
cartridges
1063100009
subject to high and also intermittent pressure stress and vibrations
• water resistant
• adhesive
• 41 •
www.raziol.com
Greases
Figure
Name /
properties
RAZIOL MP50
Contents /
part no.:
1 kg
Molybdenum lubricating and
assembly paste
1063800001
Raziol RHT
1 kg
Permanent lubrication of articulated joints,
chains etc. as well as use as assembly
grease
• highly adhesive
• water resistant
• good protection from rust
• highly resistant to thermal stress
Hot screw releasing agent
Loosening of stuck screw connections,
anti-corrosion grease
1063700001
• 42 •
Cleaning agents / care products
Figure
Name /
properties
Raziol Klearall 92 Spray
Contents /
part no.:
400 ml
Degreasing and cleaning spray
For maintenance and cleaning of all
mechanical, electrical and
electronic equipment
• cleans without remains
• high dissolving power
• non-corrosive
• odourless
• capillary active
1063005004
Raziol EKS Spray
400 ml
Protection spray for special
steel
1061500572
RAZIOL HSL
500 ml
Highly effective hand protection
lotion
1010000007
For visible special steel parts
• removes "fingerprint“ corrosion
• removes greasy dirt accumulations
in the kitchen
• Restores the surface gloss of special
steel
Hand protection lotion for industrial use
• clinically tested
• provides protection for about 4 hours
• protects the skin while working with
greases, emulsions and solvents
• very quickly absorbed by the skin
• leaves no greasy residues
• insoluble in water
• 43 •
www.raziol.com
• 44 •
Automatic Lubricant Dispensers
Description
LUBE 205
• Automatic lubricant dispensers
• A special steel spring presses the
grease from the refillable container into the bearing
• The grease only flows while the
bearing is running
• Easy installation in every position
• Easy refill with the grease gun
• Greases should not form oil droplets and be processed in such a manner that they become permanently
homogeneous
• Readable lubricant consumption
•Mainenance-free
Versions
• Series 200 light version
• Series 300 heavy version
• Series 500 for chemically aggressive
media
LUBE 305
Use
•
•
•
Series 200 for the majority of rolling and friction bearings
Series 300 for bearings in eccentric
presses, vibrators, stone mills,
construction machines, pumps
Series 500 for use in the chemical
and foodstuff industry
LUBE 502
• 45 •
www.raziol.com
for rolling and friction bearings
H
D
Connection G 1/8
Part no.
Name
H
D
Contents
Height
[g]
[mm]
Diameter
[mm]
1077000202
LUBE 202
28
92
45
1077000205
LUBE 205
56
120
61
1077000302
LUBE 302
28
89
45
1077000305
LUBE 305
56
120
61
1077000360
LUBE 360
170
152
76,2
1077000502
LUBE 502
28
89
45
• 46 •
End brushes
Description
•
•
•
round or flat version
with or without diagonal cut
with lubrication bore for the
oil supply
End brush PB, flat, without diagonal cut
Accessories
•
•
•
End brushes PB, round
Magnetic holder with two articulated joints for alignment
Copper pipe for extension
and exact positioning of the
end brushes
Solenoid valve for the
impulse-dependent oil supply
Use
• For the use with Raziol control
units for tool lubrication and minimum
quantity lubrication for chipless
metal forming, e.g. deep-drawing, stamping, bending, trueing, thread moulding
• Minimum quantity lubrication for machining
Lubricating station End brush
• 47 •
www.raziol.com
75
40
20
D
End brushes
62
End brush, flat
End brush, round
End brush PB, flat
End brush, PB, round
Description
Two-rowed, bristles made of horsetail hair
45 mm visible bristle length
Round end brush
Part no.
1080200001
1005800111
1005800117
11
17
M 8x1
M 8x1
1080200002
1080200003
Diameter D
[mm]
Diagonal
cut [°]
without
30
45
Connection
G 1/8“
G 1/8“
G 1/8“
• 48 •
Lubricant Lexicon
RAZIOL
Lubricant Lexicon
• 49 •
www.raziol.com
Lubricant Lexicon
A as in active sulphur
ACTIVE SULPHUR
Non-bound sulphur in lubricants, therefore very reactive
and performance-enhancing.
ADDITIVE
Active substances which are added to the lubricants and which provide
them with properties which they do not inherently have.
ALIPHATES
Consist of straight hydrocarbons or branched saturated and
unsaturated hydrocarbons. Saturated aliphates are also called
paraffins.
ALKENES
See Olefins
ALLOYED LUBRICANTS
Lubricant which, by adding additives to the base oil, provides the base
oil with certain additional properties.
ANALYSIS DATA
Data obtained in the laboratory on the basis of chemical and physical
examinations of lubricants.
AROMATIC COMPOUNDS
Hydrocarbon compounds with ring-shaped, but unsaturated molecular
structure. The name is based on the aromatic scent of these
compounds.
The best known compound of this group is benzene. They are
characterised by a bad viscosity-temperature behaviour and an
adverse influence on the oxidative stability as well as on sealants.
• 50 •
Lubricant Lexicon
B as in bacterial invasion
BACTERIAL INVASION
Water-miscible lubricants provide a good breeding ground for bacteria
and therefore require protection against bacteria in order to prevent
the emulsion from getting destroyed. Signs of bacterial invasion:
offensive smell, corrosion, pH value decrease.
BARREL
International measure of capacity in the mineral oil industry,
1 barrel = 42 US gallons = 159 litres
BASE OIL
Base oil proportion of an additivated (alloyed) lubricating oil and/or oil
proportion in case of lubricating greases.
BIODEGRADABILITY
Biodegradability is the possibility that lubricants contained in the water
and in the soil can be converted into CO2 and water in the ideal case.
BLENDING
Mixing of lubricants made of base oil and additivation.
BOUNDARY LUBRICATION
If, in the presence of lubricants, contact occurs here and there between surfaces gliding on top of one another, this act is known as
boundary lubrication. Wear occurs in this case.
• 51 •
www.raziol.com
Lubricant Lexicon
C as in centipoise
CENTIPOISE
Measurement unit of the dynamic viscosity
1 cP = 1 mPa s
CENTISTOKES
Measurement unit of the kinematic viscosity
1 cSt = 1 mm²/s
COMBUSTION POINT
Lowest temperature, in relation to the normal pressure, at which the
vapours of an evenly heated liquid are ignited after their ignition by
means of an ignition source, and continue to burn after removing the
ignition source.
COOLING LUBRICANT / METALWORKING LUBRICANT
Lubricant for cooling and lubricating metallic materials during cutting
and forming processes. A distinction is made between water-miscible
cooling lubricants and non-water-miscible cooling lubricants (Neatoil).
CRUDE OIL
Unprocessed, degased and dehydrated petroleum.
• 52 •
Lubricant Lexicon
D as in danger class
DANGER CLASS
Until 2002, classification of flammable liquids according to the flash
point, in
Class A (not water-miscible, flash point not above 100°C) and
Class B (water-miscible, flash point below 21°C).
Currently, this classification is replaced with the technical regulations
on flammable liquids (German abbr. TRbF).
DENSITY
The density of a lubricant is the quotient of its mass m divided by its
volume V at a particular temperature. The reference temperature is
normally 15 °C. Lubricants are characterised by densities in the range
between approx. 0.75 and 0.95 g/cm³.
DIN STANDARDS
German Industry Standards which have been established by associations and committees of the German industry and which are recognised as guidelines by the private industry and the legislators.
The requirements and test methods regarding lubricants have been
defined in DIN standards, as well.
DYNAMIC VISCOSITY
Viscosity is a measure for the tenacity of a lubricant. The greater the
viscosity, the tougher (more viscous) the lubricant. Particles of viscous
liquids are more strongly bound together and are therefore less
mobile; this is also known as internal friction.
Unit: N x s /m²
1 N x s /m² = 1 Pa x s = 10 poise = 1000 cP
• 53 •
www.raziol.com
Lubricant Lexicon
E as in emulsifier
EMULSIFIER
Additive which allows the temporary bond between oil and water.
EMULSIFIABILITY
Property of a lubricant which is caused by additives (emulsifiers) and
which allows the lubricant to form an emulsion when water is added.
EMULSION
Mixture of insoluble substances; in the case of lubricants, it is mostly
formed on the basis of water with the addition of emulsifiers.
ESTER
Reaction product (synthesis product) consisting of fatty acids and fatty
alcohols, under separation of water. Esters are used as synthetic basic
liquids, amongst other things.
EXTREME PRESSURE (EP) ADDITIVE
The oldest EP additive is pure sulphur. EP/AW additives are surfactants
and can, in the polar group, contain different combinations of the elements zinc, phosphorus and sulphur, amongst other things. The best
known representative of this kind is zinc dithiophosphate - ZDTP which
additionally acts as anti-aging protection and corrosion protection
additive.
• 54 •
Lubricant Lexicon
F as in flash point
FLASH POINT
The determination is used for the evaluation of the risk potential of a
flammable liquid and influences transport and storage.
The flash point is the temperature at which a flammable liquid, for the
first time, produces such an amount of flammable gases so that these
gases can be ignited by an ignition source.
FLUID FRICTION
If a lubricant causes friction surfaces gliding on top of one another
to be separated from each other in a non-contact manner, this act is
known as fluid friction. No wear occurs in this case.
FREE SULPHUR / ACTIVE SULPHUR
See Active sulphur
FRICTION
Friction is the force that opposes the relative motion or tendency of
such motion of two surfaces in contact. The rougher the contact
surfaces of the objects, the greater the acting forces. Wear and heat is
generated in this way.
A liquid between the contact surfaces creates a smoothing effect.
This effect is called lubrication and the liquid separating layer is called
lubricant.
• 55 •
www.raziol.com
Lubricant Lexicon
G as in gallon
GALLON
Measure of capacity
Engl. gallon
= 4.54 litres
American gallon= 3.79 litres
H as in Herbert test
HERBERT TEST
Also called chip test.
Corrosion test of water-mixed lubricants. The test procedures and test
conditions are defined in DIN 51360 T1 and T2.
HYDROCARBONS
Designation for chemical compounds which mainly consist of the elements carbon C and hydrogen H. Hydrocarbons are the main components of petroleum.
I as in ignition temperature
IGNITION TEMPERATURE
The ignition point (also called ignition temperature or self-ignition
point) is the temperature to which a material must be heated so that
a flammable substance (solid matter, liquid or their vapours or gases)
ignites spontaneously, in the presence of atmospheric oxygen and without ignition sparks, only due to its heating, i.e. without ignition source,
in the presence of oxygen. The ignition temperature varies from material to material. An exothermal oxidation reaction is responsible for this
process.
INFRARED SPECTROSCOPY
Atoms of certain organic molecular groups absorb the radiation energy
of the infrared light by their natural oscillations. This can be represented graphically in a spectrum.
• 56 •
Lubricant Lexicon
K as in kinematic viscosity
KINEMATIC VISCOSITY
This is the ratio between the dynamic viscosity and the density of a
lubricant.
Unit: mm²/s
1mm²/s = 1 cSt Centistokes
L as in lanolin
LANOLIN
See wool fat.
LUBRICANTS
Lubricants (lubrication solvents) are used for lubrication and cause a
reduction in friction and wear. This effect is caused by a liquid separating layer which is built up between the contact surfaces of the moving
parts.
In principle, all lubricants consist of one or several basic liquids and
other performance-enhancing additives.
LUBRICITY
Characterises the load capacity of the lubricating film of a lubricant.
The lubricity can be enhanced by adding EP additives. Tool and
workpiece material as well as pressure, temperatur and viscosity
considerably influence the lubricity.
• 57 •
www.raziol.com
Lubricant Lexicon
M as in metalworking
lubricant
METALWORKING LUBRICANT
See Cooling lubricant.
MINERAL OIL
Mineral oils are produced by distilling and refining the raw material,
petroleum. Depending on the area of origin of the petroleum and the
subsequent processing methods, mineral oils can differ significantly
from one another, despite the same viscosity.
MONOMERS
These are the basic components of polymers. Monomers are molecules
which are characterised by a low molecular weight (equally short
C – chain) and high reactivity. If these monomers form molecular
chains or net-shaped crosslinked structures, these are called
polymers.
N as in naphthenes
NAPHTHENES
Ring-shaped, saturated hydrocarbons which are also called
cycloalkanes or cycloparaffins.
O as in olefins
OLEFINS
Olefins are also called alkenes.
Unsaturated hydrocarbon chain with at least one double bond between
two carbon atoms.
• 58 •
Lubricant Lexicon
P as in petroleum
PETROLEUM
Mixture from many different hydrocarbons which can be found in
nature. The composition and therefore the properties of the petroleum differ depending on the location of the oilfield where the oil is
extracted. Petroleum still contains contaminations such as dirt, water
and gases.
pH VALUE
Measure for the hydrogen ion concentration in aqueous solutions
(e.g. emulsions).
pH 1 - 6 = acidic
pH 7
= neutral
pH 8 - 14 = alkaline
POLYMERS
A chain or net-shaped crosslinked structure of normally equal molecules (monomers). Polymers can be characterised by different chain
lengths, different molecular weights and therefore different physical
properties, even if the basis (monomer) is the same one.
R as in rust
RUST
Corrosion on the surfaces of steel and iron (hydrated ferric oxide)
which is formed by the simultaneous action of oxygen and moisture.
• 59 •
www.raziol.com
Lubricant Lexicon
S as in shear stability
SHEAR STABILITY
Long-chain / branched molecules (e.g. polymeric additives) incorporated in lubricants which, in case of strong mechanical stress, may break
(shear) and cause the viscosity to decrease.
SOLID LUBRICANTS
Substances suspended in or directly applied to lubricants, e.g. Teflon.
They are used for the lubrication under extreme conditions.
SYNTHETIC OILS
If lubricants are not manufactured in common distilling or refining processes, but in complex chemical processes (synthesis), these products
are called synthetic oils.
Fatty acid esters are, for example, synthesised from fatty alcohol and
fatty acid, under separation of water.
Synthetic oils have special properties; they are not only used as base
oil but they are also used as additives.
T as in tenacity
TENACITY
See Viscosity.
THIXOTROPY
This is a phenomenon of gelatinous, viscous substances which can be
liquefied by mechanical action (e.g. stirring) and which, after a certain
rest period, pass into the gelatinous condition again. This phenomenon
is caused by the filamentous or net-like structures which tear up
during the mechanical action and which grow together in the resting
state again.
• 60 •
Lubricant Lexicon
V as in viscosity
VISCOSITY
The tenacity of liquids is described by their viscosity. It is defined by
the frictional resistance which a liquid opposes its deformation by compression stress or shearing stress. The dynamic viscosity is indicated
in milli Pascal seconds (mPas). An older unit which, however, is still
very common is poise (or centipoise with 1 cP = 1 mPas).
The viscosity strongly depends on the temperature. The viscosity
increases as the temperature drops, and the viscosity decreases as
the temperature rises.
For this reason, any viscosity data must always be accompanied by
measuring temperature data.
See also:
CENTIPOISE
CENTISTOKES
DYNAMIC VISCOSITY
KINEMATIC VISCOSITY
VISCOSITY INDEX (VI)
Characterises the viscosity-temperature behaviour of a lubricant. It is
an empirical figure which is determined by pure calculation and which
indicates the influence of any temperature change on the viscosity of a
lubricant.
A distinction is made between VI (for values from 0 to 100)
and VIE (for values from 100 and above)
The greater the numerical value of VI / VIE, the lower the viscosity
decrease of a lubricant in case of a temperature increase.
VI can be increased by adding VI enhancers. However, in the majority
of cases, they are subject to shear.
VISCOSITY - TEMPERATURE - CURVE ((VT - CURVE)
Graphic presentation of the viscosity depending on the temperature.
In order to represent a VT - curve as a straight line, a special graphical
sheet is used. On the basis of the straight line entered there, it is possible to read out the viscosities at different temperatures.
• 61 •
www.raziol.com
Lubricant Lexicon
W as in waste oil
WASTE OIL
Used lubricant which has become unfit for the further use as lubricant,
due to additive deterioration, pollution etc. during its use. Waste oil
must be properly disposed of according to the statutory provisions.
WOOL FAT
Wax which accrues during the cleaning of raw sheep's wool (lanolin). It
is used as corrosion protection additive in metalworking oils.
• 62 •
Our products at a glance
Roller Lubricators and Sector Lubrication Systems
Driven Roller Lubricators and
Blank Lubrication Systems
Dosing Control Units for Contact Lubrication
Nozzles and Lubricating Stations
Dosing Control Units Non-Contact Lubrication
Spraying Systems
Controls
Flow Rate Measuring Systems
Extractors
Special Lubricants for Lubrication
Raziol® Zibulla & Sohn GmbH
Hagener Str. 144 + 152 • D-58642 Iserlohn
Phone:+49 2374 5000-0
+49 2374 5000-12
Fax: Email: info@raziol.de
Internet: www.raziol.com
www.drylub.de
•IJ12 •

Lubricants for the Metalworking

Transcription

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