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Cleaners & Lubricants
For Automotive, Non-Automotive, and Metal Forming Applications
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For more than 100 years,
Henkel has been on the
front line of developing
best-in-class lubricant
and cleaning solutions for
machining, forging, metal
forming and metal removal.
Henkel’s full line of specialty lubricants are available for a variety of application
areas, including:
• Machining and Grinding
• Forging
• Wire Drawing
• Die Casting
• Welding
• Stamping and Drawing
Achieve lower overall process costs, while achieving superior results, with
Henkel quality solutions from Bonderite®.
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|3
LUBRICANTS
FORGING LUBRICANTS
Henkel’s forging lubricants bring value throughout forging operations. Through the
Bonderite® product portfolio, Henkel offers an extensive line of lubricants for hot,
warm and precision forging processes. These products are designed to perform under
extreme temperatures and pressure. In addition, Henkel offers synthetic and hybrid
products specifically formulated to replace graphitic products, while providing lubrication
and protection to tooling on even the toughest forgings.
From forging to extrusion and drawing of steels, non-ferrous metals and difficult-to-work
super alloys, Henkel’s Bonderite® die lubricants and release agents are outstanding
performers under the most extreme conditions of temperature and abrasion. Features
and benefits include:
• Extended die life
• Enhanced part quality
• Increased productivity and efficiency
Look to Henkel for innovative technologies and support to keep forging operations
running smoothly.
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LUBRICANTS
Machining & Grinding
Henkel’s Bonderite® metalworking fluids are designed for light-metal steel, cast-iron and
non-ferrous alloys in a variety of industries, including transportation and industrial. From
straight oils to synthetics, our products for metal forming, metal removal and rust prevention
contain necessary additives that meet the needs of light to heavy duty industry applications.
Metal Removal
High-quality Bonderite® metal removal products for cutting and grinding are available in a
variety of chemistries, including straight oils, soluble oils, semi-synthetics or synthetics.
Key product lines include:
• Bonderite® B-Series bio resistant, semi-synthetic, metal cutting lubricants with extreme
pressure and lubricity additives used for light to heavy applications.
• Bonderite® CR Series provide a durable product for light to heavy applications.
Designed for machining and grinding ferrous and non-ferrous alloys.
• Bonderite® Synthetics Series are designed for machining, grinding and roll-forming
ferrous and non-ferrous alloys.
Metal Forming
Henkel’s full line of quality metal forming products for stamping and drawing are available
in a variety of chemistries including straight oils, emulsions, synthetics or dry films.
Key product lines include:
• Bonderite® F Series is developed with a unique composition of corrosion inhibitors,
extreme pressure and lubricity additives, which provides a durable product for drawing
operations.
• Bonderite® DFL is Henkel’s dry film series of products for heavy drawing applications.
These products can be mill applied to ferrous and non-ferrous substrates to replace mill oil,
prelubes and drawing compounds.
• Bonderite® PL Series is designed for a variety of stamping operations where a straight
oil is required. These products feature Bonderite® PL 101™, which acts as a light stamping
product with multiple automaker approvals and also operate as an extended corrosion
preventative.
Overall Advantages of Bonderite® Products:
• Consistent tooling performance
• Multi-metal application
• Excellent lubrication
• Extend system life
• Improve quality
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LUBRICANTS
DIE CASTING LUBRICANTS
Henkel offers a variety of coating lubricants, formulated for high pressure,
gravity and low pressure die casting applications. The Bonderite® product
line is formulated for casting of aluminum and other non-ferrous metals.
Whatever the process, these lubricants offer a competitive edge by
providing:
• Superior lubrication and release
• Cost-effective dilution rations
• Cleaner castings
• Improved surface finish
• Best-in-class thermal fatigue protection
Henkel’s leading die casting technology can help maximize profits
by increasing productivity and improving part quality.
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CLEANERS
corrosion PREVENTATIVES & NEUTRAL CLEANERS
The unique composition of alkalinity, corrosion inhibitors and surfactants provides a
durable low foaming, hard-water-stable product for today’s light to moderate duty cleaning
and protecting needs. These cleaners are ideal for removing oils and emulsions, drawing
compounds, metal chips and pigment off the surface of machined or pressed parts.
Bonderite® series provides a range of neutral cleaners with corrosion protection, including:
• Bonderite 5088™, a neutral-based, in-process cleaner with corrosion inhibitors designed for short-term corrosion protection of ferrous and aluminum alloys. Its unique composition provides a durable, hard-water-stable product for cleaning and protection.
Prevox™ series provide a full range of corrosion preventatives to meet the demands of today’s
in-process, storage and transportation requirements, including:
• Bonderite® 505™ is a synthetic corrosion inhibitor designed for short-term to moderate corrosion protection on ferrous alloys. Its unique composition provides a durable,
low-foaming product with a non-tacky film.
Additional benefits include:
• Simple bath maintenance and long bath lifetime means improve economic efficiency
• No expensive additives required
• Good defoaming properties
• Multipurpose cleaner for steel, cast iron, aluminum, aluminum alloys and non-ferrous/
yellow metals
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surface treatments
COLD FORMING WITH OUR PulS TECHNOLOGY
Our Bonderite® family of lubricants address the most difficult forming applications.
This technology is proven throughout the industry to perform with the consistency
and quality to develop high quality parts. The BONDERITE® FL series of dry film
polymer lubricants is a sustainable response to the traditional and time consuming
phosphating process. An alternative to reactive and non-reactive soaps, these water-based,
dry-in-place coatings are compatible with traditional pretreatment technology. These dry
film products offer advantages that address the shortcomings of phosphate and soap.
Bonderite® FL is a one-coat, non-reactive coating that reduces process steps, and is
flexible enough to be applied in a batch process, as well as in an in-line process.
Bonderite® FL benefits include:
• Increased process efficiency
• Prolonged tool life
• Reduced energy consumption
• Easy bath control
The conventional way:
Numerous steps to cold extrusion
shot-blast
degreaser
water rinse
pickling
water rinse
phosphating
water rinse
neutralization
soap
hot air drying
Bonderite® FL
hot air
drying
The Bonderite® FL way:
Only a few steps to cold extrusion
shot-blast
hot water
rinse
lubricant coating
activation
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surface treatments
surface treatments
With cleaners to wash away dirt, pickling baths to drive out metallic scale
and lubricants to enhance even the most complex drawing operation,
Henkel has each step covered at each step. Leading products include:
• Bonderite® conversion coatings which are available in several
chemistries, including iron, manganese and zinc-phosphate. These
coatings help to improve corrosion resistance and anchoring of applied
lubricants.
• Bonderite® reactive and non-reactive lubricants provide additional
coating protection during cold forming applications.
• Bonderite® pickling inhibitors remove the metallic scale, while
protecting the metal surface.
Benefits include:
• Increased corrosion protection
• Increased productivity and efficiency
• Improved quality
• Reduced overall process costs
• Longer system life
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LUBRICANTS
SOLID LUBRICANT Additives
Henkel’s Bonderite® solid lubricant additives offer superior lubrication qualities, while
providing a definite competitive edge. Uniquely dispersed, slippery microscopic graphite,
molybdenum disulfide, boron nitride or PTFE particles enhance the effectiveness of liquid
lubricants. They create a durable, low friction lubrication film that liquid lubricants alone
cannot match. When added they enhance performance by:
• Reducing friction and wear
• Reducing energy consumption
• Improving load capability
The high performance value of Henkel’s solid lubricant additives, their high and low
temperature advantages, and the non-degrading immediate benefit characteristic make
them unique compared to liquid chemical systems. The mechanism of behavior for a solid
lubricant additive does not involve a chemical reaction with the surface or within the
lubricating fluids.
Henkel’s solid lubricant additives can be used in a wide variety of automotive, industrial
and consumer lubricants. Major applications include engine oils, engine treatments, gear
oils, greases, maintenance or service lubricants, chain lubricants and lubricant aerosols. In
all applications, Henkel’s solid lubricant additives help generate more profits through better
performance and longer equipment life.
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LUBRICANTS
AEROSOL SOLID LUBRICANTS
Henkel’s Bonderite® brand is a leading supplier of dispersed solid lubricant
additives. Our line of finely dispersed solid lubricant additives and coatings,
such as our Bonderite® products, provides superior performance for diverse
markets and demanding requirements. Compatible with a wide range of aerosol
chemistry and additive packages, Henkel dispersions deliver differentiated
products to your market, and profits to your company.
Advantages of using Henkel’s Bonderite® solid lubricant additives include:
• Superior dispersion technology, which resists settling and clogging of
spray nozzles
• Tight particle size distribution of micron to sub-micron particles
• Resistant to mild chemicals and corrosion
• Resists temperature extremes
• Excellent penetration and boundary lubrication
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Americas
Europe
Asia
U.S.A.
Henkel Corporation
32100 Stephenson Highway
Madison Heights, Michigan 48071
United States
Tel: +1.866.332.7024
Fax: +1.248.583.2976
Germany
Henkel AG & Co KGaA
Henkelstraße 67
40191 Düsseldorf
Germany
Tel: +49.211.797.0
Fax: +49.211.798.4008
China
Henkel (China) Co. Ltd.
188 Guoyuan Road, Yancang
Nanhui District
201324 Shanghai
China
Tel: +86.21.6826.7097
Fax: +86.21.6826.7654
Canada
Henkel Canada Corporation
2515 Meadowpine Blvd.
Mississauga, Ontario L5N 6C3
Canada
Tel: +1.800.263.5043 (within Canada)
Tel. +1.905.814.6511
Fax: +1.905.814.5391
Mexico
Henkel Capital, S.A. de C.V.
Blvd. Magnocentro No. 8 Piso 2
Centro Urbano Interlomas
52760 Huixquilucan
Edo de México
Tel: +52.55.3300.3644
Fax: +52.55.3300.3019
Brazil
Henkel Ltd.
Rua Karl Huller
136-Jd Canhema 09941-410
Diadema/Sao Paulo
Brazil
Tel: +55.11.3205.8955
Fax: +55.11.3205.8887
www.henkelna.com/automotive
www.henkel-automotive.com
Except as otherwise noted, all marks used are trademarks and/or registered trademarks of Henkel and/or its affiliates in the U.S. and elsewhere.
® = registered in the U.S. Patent and Trademark Office. © Henkel Corporation, 2013. All rights reserved. 10136 / LT-6020 (3/13)