Forming Lubricants - Fuchs Lubricants Benelux
Transcription
Forming Lubricants - Fuchs Lubricants Benelux
FUCHS Industrial Lubricants Innovative lubricants need experienced application engineers Every lubricant change should be preceded by expert consultation on the application in question. Only then can the best lubricant system be selected. We will be happy to advise on the right lubricant for each application and also the range of support services we can offer. Contact: FUCHS LUBRICANTS (UK) PLC New Century Street, Hanley, Stoke-on-Trent, ST1 5HU Phone: +44 (0)1782 203 700 Fax: +44 (0)1782 202 072 Email:contact-uk@fuchs-oil.com www.fuchslubricants.com 0314 Forming Lubricants YOUR PERFECT PRODUCT PARTNER At FUCHS we research, develop and manufacture bespoke lubricants; technology that is approved for use by leading manufacturers and available globally via the FUCHS organisation. We specialise in developing products for extreme tribological problems. Our forming lubricants provide exceptional tool and work piece protection. The metalworking process involves many complex steps that are interdependent and carefully matched. The lubricants used throughout the process need to guarantee optimum process compatibility. Cross-compatibility is constantly monitored in our state-of-the-art research facilities and laboratories. Our quality checking guarantees a reliable process chain starting with forging, forming, and metal cutting through to cleaning, corrosion protection and coating. Decades of experience, technical expertise and global approvals from leading manufacturers makes our product programme unique. THE FUCHS GROUP FUCHS is the world’s largest independent lubricant manufacturer. The Group comprises of 55 operating companies with 34 production plants worldwide. In addition to products developed for industry in the UK, we have access to more than 2,500 industrial FUCHS products from within the Group. Customers can make use of FUCHS’ technical expertise and product availability on a global scale, providing access to international fluid technology. UK GROUP PROFILE The headquarters of the UK subsidiary is located at our modern, highly automated production plant in Stoke-on-Trent. Our UK manufacturing site carries all the necessary approvals required including BSI AS 9100, ISO 9001, ISO 14001, ISO/TS 16949 and OHSAS 18001. FUCHS is a full line supplier of lubricants and provides customers with local manufacturing, first-class logistics and specialist technical support. RESEARCH & DEVELOPMENT The FUCHS Group has a very strong focus on R&D with more than 400 chemists, engineers and specialists in more than 40 laboratories worldwide. Our labs are extremely well equipped and audited to the highest levels, having state-of-the-art equipment and highly trained staff with extensive technology and application knowledge. Regular dialogue with OEMs, other industry bodies and component suppliers maintains technical advantages. Our continued investment ensures that we are at the forefront of lubricant technology. TECHNICAL SUPPORT With our industry leading experience in lubrication and chemical processes, FUCHS is able to provide customers with unparalleled products and services through focused engineering, administrative and technical support. Our business support solutions include a UK based customer service team, local customer account managers, as well as experienced technical engineers and product specialists. Every lubrication recommendation schedule and review we complete is utterly unique, dedicated to the exact need of the operation and chosen with the aim of extending service life and to optimise operational efficiency. 2 3 4 STAMPING, EMBOSSING & BLANKING DRAWING The process of forming the sheet metal into the shape required generates friction and surface abrasion. By choosing the right lubricant, manufacturers can protect the tool and die surface from scratching or galling as well as minimising and preventing surface abrasions. Our drawing lubricants provide exceptional tool protection, minimise wear and have superior forming quality resulting in optimised costs even in the most difficult applications. RENOFORM UBO SERIES RENOFORM MBO SERIES RENOFORM MBW SERIES PLANTOFORM SERIES Solvent based vanishing lubricants that are ideal for light duty stamping or embossing of steel and non-ferrous metals. Non-water miscible, high performance forming oils for all materials including carbon steel, coated sheet steel and steel alloys. Synthetic forming lubricant that is suitable for all metals, especially for yellow metals that are sensitive to staining. Helps to prolong tool life. Components treated with RENOFORM UBO require no degreasing prior to subsequent operations and the lubricants do not negatively affect or interfere with working processes such as soldering, welding or painting. Compatible with all metallic and non-metallic materials. Forms a stable oil film, which ensures good corrosion protection. Product stays liquid at low temperatures and has good oxidative stability. Compatible with all grades of steel including galvanised and aluminium-coated steels. Water soluble and/or emulsifying drawing oils allowing users to adjust the concentrations as required depending on the application. RENOFORM LVO SERIES The specialist additives guarantee that no welding or wear occurs between the tool and the work piece. The residual oil film offers good corrosion protection. Due to its favourable viscosity, product is highly suitable for difficult forming operations. Product is easily biodegradable and shows good skin compatibility compared with other forming lubricants. Shows good performance in minimising unwanted metal deformation. PLANTOFORM SERIES RENOFORM MBO SERIES RENOFORM HBT SERIES Undiluted, solvent-based stamping lubricants for moderately heavy stamping of iron, non-ferrous metals and steel. Synthetic forming lubricant that is suitable for all metals, especially for yellow metals that are sensitive to staining. Non-water miscible, high performance forming oils for all materials including carbon steel, coated sheet steel and steel alloys. Leaves an ultra-thin protective film once the solvent evaporates. The RENOFORM LVO products have a higher flash point meaning there is less loss of product due to evaporation even when the fluid is under pressure. Compatible with all metallic and nonmetallic components. Product is easily biodegradable and shows good skin compatibility compared with other forming lubricants. Shows good performance in minimising unwanted metal deformation. Forms a stable oil film, which ensures good corrosion protection. Product stays liquid at low temperatures and has good oxidative stability. Compatible with all grades of steel including galvanised and aluminium-coated steels. Superior drawing compounds with optimised content of solid lubricant, making them suitable for the highest deformation ratios. FINE BLANKING RENOFORM HBO SERIES RENOFORM HBX SERIES RENOFORM HBO SERIES Fine blanking is an extremely precise, high volume manufacturing process. Our fine blanking oils aid material flow, resulting in cleanly sheared cutting plane edges on finished parts. High performance forming lubricant suitable for fine blanking operations. Solid, wax-like forming lubricant specifically designed for the drawing of difficult-to-form steels, stainless steels and aluminium alloys. High performance forming lubricant suitable for drawing and deep drawing operations. The oil film has extreme load carrying capabilities, which minimises wear, reduces friction, and prolongs tool life. Suitable for a range of metals. The solid film ensures good corrosion protection for the treated parts. Has very good compatibility with all conventional tool coatings and provides maximum wear resistance for the tooling parts. Extremely effective in wear reduction, has good anti-scoring properties and provides extended tool life. Recommended for bare, galvanised and otherwise coated steel sheets. The oil film has extreme load carrying capabilities, which minimises wear, reduces friction, and prolongs tool life. Suitable for a range of metals. 5 Highly recommended for chip free operations on steel. Can be used either pure or diluted according to the operation. Contains specialist polar additives and anti-wear agents. P P P RENOFORM HBT P P RENOFORM HBX P P P P P P P RENOFORM HFL HYDROFORMING Hydroforming enables the manufacturing of sophisticated components with complex geometries. The hydroforming manufacturing process utilises a range of lubricant systems with different functions that have to be fully compatible with each other. Cross compatibility of the FUCHS lubricants is a key part in the development of our product portfolio. RENOFORM LVO P P RENOFORM MBO 2907 P P RENOFORM MBW P P RENOFORM MBW 2755 P P RENOFORM UBO P P P HydroForming P Drawing Stamping P FineBlanking NonFerrous P HeavyDuty P LightDuty P RENOFORM HBO Helps to increase yield and prolong tool life. Components treated with RENOFORM UBO require no degreasing prior to subsequent operations - the lubricants do not negatively affect or interfere with working processes such as soldering, welding or painting. Compatible with all metallic and non-metallic materials. RENOFORM MBW 2755 SERIES P P RENOFORM MBO Solvent based vanishing lubricants suitable for the bending of steel and non-ferrous metals. Very high lubricity and outstanding wear protection. Has excellent compatibility with aqueous synthetic high pressure fluids. P PLANTOFORM SERIES RENOFORM UBO SERIES Synthetic lubricants suitable for a wide range of applications including stamping, drawing and bending. P Product Achieving the optimum wall thickness, bend radius and folding characteristics poses problems for many users. By choosing the right forming lubricant, users can achieve better results and longer tool life. RENOFORM MBO 2907 SERIES Ferrous BENDING Bending APPLICATION GUIDE LUBRICANT SOLUTIONS P P P P P P P P P P P P P P The above represents a small selection of our products and solutions. Talk to our FUCHS specialists to see how we can help you. RENOFORM MBW 2755 SERIES Highly recommended for chip free operations on steel. Can be used either pure or diluted according to the operation. Contains specialist polar additives and anti-wear agents. Fully compatible with internal and external drawing or mandrel lubricants for bending and other forming operations. RENOFORM MBO 2907 SERIES An external lubricant for hydroforming operations, based on rapidly biodegradable raw materials. Very high lubricity and outstanding wear protection. Has excellent compatibility with aqueous synthetic high pressure fluids. Suitable for steels, stainless steels and non-ferrous metals. RENOFORM HFL Dry lubricant film to be used as an external lubricant in the hydroforming process. Good adhesion to metal surfaces, even those that have been pre-greased, providing high forming performance. 6 7
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