Product Catalog
Transcription
Product Catalog
CemstoneProductCatalog_2011_PRINT:Layout 1 4/5/11 9:40 AM Page 1 Product Catalog I N S U L A T I N G C O N C R E T E F O R M S CemstoneProductCatalog_2011_PRINT:Layout 1 T A B L E 4/5/11 O F 9:40 AM Page 2 C O N T E N T S ® iForm Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 – 3 ® iForm Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 – 5 ® eForm Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 ® eForm Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 More Than Forms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 – 10 ® xLerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 ® tieKey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Bracing Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Estimating ICFs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Product Manufacturing and Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Why Choose Insulating Concrete Forms? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 – 15 Going Beyond the Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Project Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Pictured above left: Timberlake Lodge – Grand Rapids, MN Pictured above right: Cascade Meadows – Rochester, MN CemstoneProductCatalog_2011_PRINT:Layout 1 4/5/11 9:40 AM Page 3 We’re Here For You F R O M S T A R T T O F I N I S H Reward Wall System’s goal is to make sure the ICF’s role, superior results when compared to conventional building function, and interactions are seamlessly integrated into a methods. Expect an envelope that keeps out harmful mold, dust structure being built. We know how important it is for ICFs to and allergens while resisting sound, fire, and powerful storms. function and interact properly with the building’s other components such as the mechanical systems, the context of the With two product lines and manufacturing locations throughout exterior environment, and the activities of the people using the the country, you can be confident that there will be a Reward building – so you get the building you expect. ICF perfectly suited for your project, delivered right on schedule. Whether you’re building a custom home in Florida, a movie Founded by the Becken family in 1927, and located just outside theatre in Utah or a multi-family building in Minneapolis, Reward of Minneapolis, Cemstone offers truly integrated “concrete is there to make sure your building materials are working solutions” for Minnesota, western Wisconsin, and northern Iowa. together to achieve a high level of building performance. As a Reward distributor, Cemstone provides technical expertise for ICF construction with the products and services to support Delivering the blocks to your job site is just the beginning. At each project. Reward, we go Beyond the Block to support customers before, during and after product purchases. With customer services To get you started, Reward Wall Systems offers two including technical and engineering assistance, on-site training performance-proven product lines – iForm® and eForm®. and innovative product designs, Reward offers everything you Every form Reward produces has been designed, tested need to get your project done right. and manufactured with the closest attention to detail. Producing the highest-quality structures efficiently and profitably Reward ICFs create structures that are energy-efficient, starts with the building materials you use and the product support environmentally-friendly, sustainable, quiet and comfortable. delivered. By giving us a call, we’ll prove to you we are the Our goal is to create a building envelope that gives premium choice for building envelope solutions. 1-800-CEMSTONE • 651-688-9292 • www.cemstone.com 1 CemstoneProductCatalog_2011_PRINT:Layout 1 4/5/11 9:40 AM Page 4 Reward led the way in product design by offering the first truly reversible and universal form, and continues to set new standards in the ICF industry. Why Choose iForm? Reward’s iForm line was the first pre-assembled, fully reversible ICF product line in the industry. Today we have evolved to offer further Unique iForm Features ® improved options and designs, including our patent pending Double Easy Stacking H-bracket in the corner form. The corner bracket has sent ICF corner Stacking is easy with the fully reversible and universal iForm. Even the 90º performance to new heights, providing the most support and strength corner is universal, designed to work as both a left and right corner. The and virtually eliminating blowouts during concrete pours. 1" tooth design allows for a tighter fit and easier stacking. The iForm product line is the most innovative in the industry, providing the Quick Rebar Placement ease of construction you’re looking for. We are continually looking for With the loose-fit, two-deep tie design, there is no need to tie down the ways to improve our products, giving our customers the peace of mind that rebar – making placement of the horizontal rebar a snap. This design they are receiving the highest quality products available. feature eliminates the strain placed on the forms in the wall by improperly bent or crooked rebar, while providing proper rebar placement in a iForm has been put to the test in various capacities and applications. Even snap-in design. in the biggest of commercial jobs, the tight-fitting tooth design will ensure your walls hold together firmly while the concrete is placed. The interior Strong vertical ties and the horizontal tie rods add even more strength, and with Eight full-length ties, 6" on center, and 2 ½ " of foam on each side provide normal bracing you can be confident your walls are straight, plumb and unmatched strength during concrete pours. This is the most open tie design true, every time. of any ICF, allowing concrete to flow while reducing the damming effect caused by poured concrete. A ½ " thick pad on top of each fastening strip creates additional support for the wall during the concrete pour. Finish Ease The raised ladder design, placed in 1" dimensions, allows for efficient attachment of drywall and exterior finishes. Also, the ties are recessed a full ½ " for fast TAFS, stucco and other finishing. Pictured left: Minnetonka, MN 2 CemstoneProductCatalog_2011_PRINT:Layout 1 9" 4/5/11 9:40 AM iForm Specifications ® 11" 13" 17" Built-In Safety, Efficiency and Sustainability Reward’s iForm line offers an extensive Fire Safety list of ICF products in an array of sizes Intertek Testing Services (ASTM E84/ASTM E119) to match your building needs. • Toxicity – 24 Five Sizes and • Flame spread – less than 25 Six Configurations 15" Page 5 • Smoke development – less than 450 • Self extinguishing • Straight • 9-inch fire rating – 1 to 2 hours • 90º Corner • 11-inch fire rating – 3 hours • Taper Top • 13-inch fire rating – 4 hours • Ledge Form • 15-inch fire rating – 4 hours • 45º Corner • 17-inch fire rating – 4 hours • T-Form • Modified EPS bead, self extinguishing, but when burning, emits less than half the toxins of burning wood Building Code Approval With Reward, you’ll save time beyond the jobsite. We’ve also helped to streamline the process for acquiring building permits. Reward ICFs have approvals from all major regional and national code agencies – more than any other ICF product on the market today. Storm Safety • iForm walls can be designed to withstand winds over 200 miles per hour, so they can survive tornado and hurricane force winds • Reward ICFs perform well in seismic zones These include: Environmental Safety ICC ES ESR-1552 • No HCFCs or CFCs emitted during the The ICC ES report complies with the provisions of the UBC, the 2009 manufacturing process International Building Code (IBC) and the 2009 International Residential • Forms are recyclable Code (IRC). • No off-gassing, fumes, odors, toxins or formaldehyde These products are covered by U.S. Patent #6,820,384 • Contribute to LEED in 6 topics – up to 36 points • Sound Transmission Class (STC) of 41-65 for reduction of Other Evaluations and Associations outside noises Miami-Dade County 08-0805.19 Florida Product Approval FL 1743 Energy Efficiency City of New York MEA 116-03-M • Actual R-value – 22 City of Los Angeles RR25418 • Dynamic R-value equivalent of 32 or greater when including Wisconsin 200715-I the entire wall assembly, calculating the effects of thermal CCMC 13107-R mass, low air infiltration and thermal wicking AIA/CES Registered Provider #J-143 • Air changes per hour – .04 - .09 ASTM E119, E84, C578 • Savings on heating and cooling costs – 50% - 80% 3 CemstoneProductCatalog_2011_PRINT:Layout 1 4/5/11 9:40 AM i F O R M ® Page 6 D E T A I L S Straight iForm Specifications Sample Detail 9" Straight Form FORM WIDTH LENGTH CONCRETE WIDTH RETURN 9" FORM 11" FORM 13" FORM 15" FORM 17" FORM 48" 48" 48" 48" 48" 4" 6" 8" 10" 12" N/A N/A N/A N/A N/A SURFACE AREA 5.33 SQ. FT. 5.33 SQ. FT. 5.33 SQ. FT. 5.33 SQ. FT. 5.33 SQ. FT. CONCRETE VOLUME 1 YARD FILLS 15.1 FORMS 10.0 FORMS 7.5 FORMS 6.0 FORMS 5.06 FORMS Extended 90º Corner Form Specifications Sample Detail 13" Extended 90º Corner Form 1 2 1. H-Bracket Design: Unique H-bracket gives a horizontal connector for more fastening points and increased strength. Ties are double stacked allowing for block to be cut in half and reused. 2. Full Height Fastening Strips: Full height continuous furring on the corner’s edge for easy attachment of finishes. 4 FORM WIDTH LENGTH CONCRETE WIDTH RETURN 9" FORM* 9" FORM 11" FORM 13" FORM 15" FORM 17" FORM 31" 25' 33" 35" 31' 39" 4" 4" 6" 8" 10" 12" 19" 13" 21" 23" 19" 27" CONCRETE VOLUME 1 YARD FILLS SURFACE AREA 5.55 SQ. FT. 4.22 SQ. FT. 6.00 SQ. FT. 6.44 SQ. FT. 5.54 SQ. FT. 7.33 SQ. FT. 17.8 FORMS 25.0 FORMS 11.3 FORMS 8.1 FORMS 8.3 FORMS 5.0 FORMS *Not available with H-Bracket CemstoneProductCatalog_2011_PRINT:Layout 1 4/5/11 9:41 AM Page 7 45º Corner Form Specifications Sample Detail 9" 45º Corner Form FORM WIDTH LENGTH CONCRETE WIDTH RETURN 9" FORM 11" FORM 13" FORM 22" 22" 22" 4" 6" 8" 10" 10" 10" CONCRETE VOLUME 1 YARD FILLS SURFACE AREA 3.55 SQ. FT. 3.55 SQ. FT. 3.55 SQ. FT. 25.5 FORMS 16.5 FORMS 12.2 FORMS Ledge Form iForm Specifications Sample Detail 11" Ledge Form FORM WIDTH LENGTH CONCRETE WIDTH RETURN 11" FORM 13" FORM 48" 48" 6" + 4-1/2" LEDGE 8"+ 4-1/2" LEDGE N/A N/A CONCRETE VOLUME 1 YARD FILLS SURFACE AREA 5.33 SQ. FT. 5.33 SQ. FT. 7.7 FORMS 6.1 FORMS Taper Top Specifications Sample Detail 11" Taper Top Form WIDTH LENGTH CONCRETE WIDTH SURFACE AREA CONCRETE VOLUME 1 YARD FILLS 11" FORM 13" FORM 48" 48" 6" + 1-7/8" LEDGE 8"+ 1-7/8" LEDGE 5.33 SQ. FT. 5.33 SQ. FT. 9.1 FORMS 7.0 FORMS T-Form Specifications Sample Detail Short and Long T-Form FORM WIDTH LENGTH CONCRETE WIDTH RETURN T-FORM SHORT 11" FORM T-FORM LONG 11" FORM 48" 48" 6" 6" 4" 16" SURFACE AREA 5.33 SQ. FT. 5.33 SQ. FT. CONCRETE VOLUME 1 YARD FILLS 8.9 FORMS 7.3 FORMS 5 CemstoneProductCatalog_2011_PRINT:Layout 1 4/5/11 9:41 AM Page 8 High Performance With Exceptional Value Reward’s eForm® provides an affordable ICF option with the same strong, universal design expected from the Reward product line. Why Choose eForm? The “e” refers to construction efficiency, and that is exactly what the eForm delivers – you will use less concrete and the form widths are designed to fit dimensional lumber. Designed to meet or exceed building code With eForm, Safety and Efficiency Are Built In requirements, eForm offers you the versatility you need to cost-effectively Fire Safety achieve maximum results. An Omega Point Laboratory Listed Product ASTM E84 • Toxicity – 24 ® The eForm provides an en economically efficient product line for any type • Flame spread – less than 25 of residential application. From custom homes to multifamily complexes, • Smoke development – less than 450 ® eForm delivers solid wall construction that brings confidence to builders and owners alike • Modified EPS bead, self extinguishing, but when burning, emits less than half the toxins of burning wood eForm Specifications Storm Safety Reward’s eForm® line offers an extensive list of ICF products in sizes to • Can be designed to withstand winds in the upwards of ® 200 miles per hour match your building needs. eForm Comes In Two Widths • 9.25-inch • 11.25-inch And In Four Different Configurations • Performs well in seismic zones Environmental Safety • No HCFCs or CFCs emitted during the manufacturing process • Forms are recyclable • Straight • 45º Corner • No off-gassing, fumes, odors, toxins or formaldehyde • 90º Corner • Ledge Form • Contribute to LEED in 6 topics – up to 36 points • Sound Transmission Class (STC) of 41-65 for reduction of Building Code Approval • ICC-ES #ESR-1552 • Florida Product Approval: FL1743-R2 • Wisconsin UDC #200715-I • Miami-Dade County 08.0805.19 outside noises Energy Efficiencey • Actual R-value – 16.5 • Dynamic R-value equivalant – 32+ when including the entire wall assembly, calculating the effects of thermal mass, low air Note: The ICC ES Report documents compliance to the 2009 International Residential Code and the 2009 International Building Code. These products are covered by U.S. Patent #7,409,801. infiltration and thermal wicking • Air changes per hour – .04 - .09 • Savings on heating and cooling costs – 50% - 80% 6 CemstoneProductCatalog_2011_PRINT:Layout 1 4/5/11 9:41 AM e F O R M Page 9 ® D E T A I L S Straight eForm Specifications Sample Detail 9 1⁄4" Straight Form FORM WIDTH LENGTH CONCRETE WIDTH RETURN SURFACE AREA CONCRETE VOLUME 1 YARD FILLS 9.25" FORM 11.25" FORM 48" 48" 5.5" 7.5" N/A N/A 5.33 SQ. FT. 5.33 SQ. FT. 11.0 FORMS 8.1 FORMS 90º Corner Form Specifications Sample Detail 90º Corner Form FORM WIDTH LENGTH CONCRETE WIDTH RETURN SURFACE AREA CONCRETE VOLUME 1 YARD FILLS 9.25" FORM 11.25" FORM 31" 33" 5.5" 7.5" 19" 21" 5.33 SQ. FT. 5.33 SQ. FT. 13.0 FORMS 9.1 FORMS 45º Corner Form Specifications Sample Detail 45º Corner Form FORM WIDTH LENGTH CONCRETE WIDTH RETURN SURFACE AREA CONCRETE VOLUME 1 YARD FILLS 9.25" FORM 11.25" FORM 26" 27" 5.5" 7.5" 14" 15" 4.44 SQ. FT. 4.67 SQ. FT. 14.4 FORMS 10.4 FORMS Ledge Form eForm Specifications Sample Detail Ledge form FORM WIDTH LENGTH CONCRETE WIDTH RETURN SURFACE AREA CONCRETE VOLUME 1 YARD FILLS 9.25" FORM 48" 5.5" N/A 5.33 SQ. FT. 8.0 FORMS 7 CemstoneProductCatalog_2011_PRINT:Layout 1 M O R E T H A N 4/5/11 9:41 AM Page 10 F O R M S From foundation to finish, Reward Wall Systems’ patented family of products helps you get the job done more efficiently. Combining industry feedback with the creativity of the Reward product design team, we offer an impressive array of ICF product innovations that have been developed including: ® Reward’s xLerator – the only product of its kind in the industry and first one to meet ACI 318 guidelines – is a patented ICF ledge reinforcement system that offers unmatched versatile performance ideal for supporting brick and stone exterior finishes, as well as slabs, floors and other structural features. The one-piece wire reinforcement piece simply drops into the pre-formed slot in Reward’s ledge and taper top form. There’s never been a faster way to meet deadlines and building code 2 1 requirements, all while significantly reducing labor costs and delays associated with pre-bent stirrups or in-field rebar reinforcement. Other benefits include: • Drop & Go – Fully engineered ledge system allows you to easily place the ledge form, drop in the xLerator reinforcement piece and fill with concrete. • ACI 318 Compliant – ONLY xLerator meets ACI 318 3 guidelines for ICF ledge reinforcement. • Weather Resistant – Galvanized to protect from corrosion for lasting durability. • Fully Engineered – Comes complete with full engineering details for multiple applications. • Maximum Strength – Reinforcement in every corbel. 8 • Versatile – Available for both iForm and eForm product lines. 1. Ledge form with xLerator ® 2. xLerator closeup ® 3. Mitered Ledge Corner Covered by U.S. Patent #7437858 CemstoneProductCatalog_2011_PRINT:Layout 1 t i e K e y 4/5/11 9:41 AM Page 11 ® ® Designed by Reward Wall Systems, the tieKey anchor is the only patented ICF masonry anchor in the market. The easy-to-install cast-in-place, adjustable masonry tie anchor embeds into the concrete wall formed by the Reward ICF. This award winning product was designed to provide the strength and security required when installing brick or stone veneer finishes. See how the tieKey has been put to the test: • Third party tested for tension and compression strength. • Simplifies the installation of brick or stone exterior finishes. • Adjustable wire tie accommodates construction tolerances and allows for larger differential movement for the brick finish. • Provides a strong resistance to negative and positive lateral forces. • Available in two materials: hot-dipped galvanized steel or stainless steel. • The World of Concrete’s Most Innovative Products Award in 2007. ding t Pen aten P . U.S ® Pictured below: Hugo, MN 9 CemstoneProductCatalog_2011_PRINT:Layout 1 B R A C I N G 4/5/11 9:41 AM Page 12 S O L U T I O N S Reward offers two types of bracing solutions to allow the contractor to build Reward walls fast and straight while ensuring a safe work environment and a professional job site appearance. No matter how tall your walls, Reward has a system that is up for the job. For standard height walls (up to 24 feet), Reward’s rBase® will offer superior results. Reward’s rBase Systems Offer: Tall Wall Bracing: Convenient Transport – The aluminum and steel bracing systems In tall wall structures (above 24 feet), our stand-off bracket with the rBase are easily assembled and disassembled for convenient transport from job strongback, compatible with masonry scaffolding, is choice among tall site to job site. wall professionals. Speed – Contractors will enjoy faster stacking times – without compromising the quality of the job. Quality Performance – With rBase you can be sure your walls are plumb and aligned at every stage of the project. Cost-Effective – Adjustable, durable and reusable, rBase saves you time and money. Crew Safety – rBase conveniently doubles as scaffolding, maximizing the safety of your crew. 10 CemstoneProductCatalog_2011_PRINT:Layout 1 4/5/11 9:41 AM Page 13 E S T I M A T I N G I C F s For total project estimation either access Reward’s estimating program online or call Reward’s construction services department at 800-468-6344. For a quick calculation of the number of forms your project will need, use the ICF tables in this catalog and the steps shown below. Here are a few items to consider before estimating. Wire Hooks • Wall height, number of stories, grade applications The wire hook from Reward is available in two sizes, and can be used • Number of corners, windows, doors, special angles and brick ledge to secure forms together either vertically or horizontally. The ideal • Below and/or above grade application applications are for securing the bottom course to ensure following courses have a tight base (horizontal) and for locking down ledge Make The Calculation forms and the top course before the pour (vertical). 1. Information to obtain from the plans and specifications to estimate. • 12" and 17" available • Both hooks can be used with either the Reward eForm or iForm • Hooks can be easily repositioned or moved • No tools needed • Conserve materials and save time on the jobsite • Reduces hassle and mess of foam glue LENGTH AND HEIGHT OF WALLS 2. Using the formula below, calculate the total square footage of the walls (exterior only) to be formed. LENGTH X HEIGHT = SURFACE SQUARE FOOTAGE 3. Determine the number and dimensions of the window and door openings. Calculate the total square footage of openings (A). 4. Determine the number of corner forms. Height of the wall (inches) divided Pictured below: Watertown, MN by 16 = number of forms per corner. Number of forms per corner x number of corners = total number of corners. 5. Calculate the square footage of the corners (B) by multiplying the total number of corners by the square footage of the corner used. 6. Determine the square footage for straight forms (C) by subtracting the corner square footage (B) and the square footage of the openings (A) from the total surface square footage. Total Surface In Sq Ft — Openings In Sq Ft (A) — Corners In Sq Ft (B) Straight In Sq Ft (C) 7. Straight forms needed. Calculate by dividing the surface area square footage (C) by the square footage of the form you are using. This table is for general estimating purposes only. Reward Wall Systems, Inc. assumes no responsibility for your actual overall job costs. 11 CemstoneProductCatalog_2011_PRINT:Layout 1 4/5/11 9:41 AM Product Manufacturing and Distribution Page 14 iForm 9" iForm Average Truckload 768 Forms Typical Truck: 64 Cubes Per Truck 672 — 56 Cubes of Straight Forms (12 Forms Per Cube) 96 — 8 Cubes of Corner Forms (12 Forms Per Cube) 11" iForm Average Truckload 672 Forms Typical Truck: 56 Cubes Per Truck 576 — 48 Cubes of Straight Forms (12 Forms Per Cube) 96 — 8 Cubes of Corner Forms (12 Forms Per Cube) 13" iForm Average Truckload 576 Forms Typical Truck: 48 Cubes Per Truck 480 — 40 Cubes of Straight Forms (12 Forms Per Cube) 96 — 8 Cubes of Corner Forms (12 Forms Per Cube) 15" iForm Green = iForm Purple = eForm How Does Reward Ensure the Most Dependable Shipping in the Industry? iForm® and eForm® are produced in a number of plants all across the country – all of which maintain high levels of inventory. Having such a diverse arrangement of manufacturing sites means our forms can be delivered to your jobsite quickly and efficiently, no matter where you or your project may be located. Average Truckload 484 Forms Typical Truck: 52 Cubes Per Truck 432 — 48 Cubes of Straight Forms (9 Forms Per Cube) 52 — 4 Cubes of Corner Forms (13 Forms Per Cube) 17" iForm Average Truckload 408 Forms Typical Truck: 48 Cubes Per Truck 360 — 40 Cubes of Straight Forms (9 Forms Per Cube) 48 — 8 Cubes of Corner Forms (6 Forms Per Cube) xLerator 11" and 13" Taper Top 12 Per Bundle 16 Per Bundle Ships Along with Forms Ships Along with Forms 11" and 13" Ledge Form 9 Per Bundle Added benefits include: Corner Dowel Ships Along with Forms T-Form 11" T-Form 6 Forms Per Cube Ships Along with Forms • Freight cost savings • Increased likelihood to meet or exceed your construction schedule • Use less fuel to deliver your forms We continually refine our ordering process to increase accuracy and ensure seamless delivery. Our customer service department staff is committed to getting the product to you. We understand how detrimental waiting for forms can be – delaying the construction schedule, which is exactly why we strive to maintain the quickest delivery times in the ICF industry. Quality Products Every Time Not only do we deliver when you need your product, but we deliver quality products every shipment. Reward holds its manufacturing partners to the highest standards with rigorous quality control measures. 12 eForm 9.25" eForm Average Truckload 768 Forms Typical Truck: 64 Cubes Per Truck 672 – 56 Cubes of Straight Forms (12 Forms Per Cube) 96 – 8 Cubes of Corner Forms (12 Forms Per Cube) 11.25" eForm Average Truckload 624 Forms Typical Truck: 52 Cubes Per Truck 576 – 48 Cubes of Straight Forms (12 Forms Per Cube) 48 – 4 Cubes of Corner Forms (12 Forms Per Cube) xLerator 9.25" Ledge Form 9 Per Bundle Ships Along with Forms *Based on trailer size: 53ft long, 102" wide (8.5 ft), 109" high (9 ft). Some products are not available from all manufacturing facilities. For more details, please inquire with customer service at 1-800-468-6344. CemstoneProductCatalog_2011_PRINT:Layout 1 4/5/11 9:41 AM Page 15 Why Choose I N S U L A T I N G Strength and Safety ICF homes and buildings are safer than C O N C R E T E F O R M S ? 1 conventionally built structures, due to the steel reinforced concrete. This creates a building that, above all, provides a safe shelter for occupants. Reward ICFs have been shown to withstand hurricanes and tornados with winds up to 200+ mph as well as projectile debris traveling over 100 mph. All of Reward's ICFs are approved for combustible and noncombustible construction, and they have up to a 4 hour fire rating. 1. Fire Damaged ICF Home: This fire started in the wood-framed garage overnight. Luckily, Reward ICFs walls slowed the fire spread, allowing ample time for the family to escape and salvage the rest of their home and belongings. 2. F3 Tornado in Stoughton, WI: 2 A tornado took a direct path through a neighborhood, demolishing everything in its path – except a lone standing Reward ICF home being constructed. Pictured above: Stoughton, WI 13 CemstoneProductCatalog_2011_PRINT:Layout 1 4/5/11 9:41 AM Why Choose Page 16 I N S U L A T I N G Appreciate The Comfort Feel the difference of an ICF building. With a tight C O N C R E T E 1 Hotel with ICFs building envelope, not only will it experience cleaner air, it will reduce the air changes keeping the inside temperature at a desired level and eliminating drafts and hot/cold spots. Hear the difference of an ICF building. ICFs are ideal for owners wanting a quiet, distraction free Stick Built environment. Our ICF wall assemblies have been tested to show STC ratings of 41 to 65 depending upon the ICF form size and interior or exterior finish. 1. Hotel Thermal Imaging: 3rd party imaging estimated a temperature change to be <2º. 2. 3,500 Square Foot Two-Story Home: 2 ICF Home The estimated temperature change to be <2º. The average heating bill is $80. Stick Built 14 F O R M S ? CemstoneProductCatalog_2011_PRINT:Layout 1 4/5/11 9:42 AM Page 17 Faster Construction Schedules With Reward’s 5-1 ICF Wall Faster Construction Reward ICFs are a 5-in-1 wall assembly, essentially combining five different trades all in one system. Reward ICF walls can hasten the speed construction cycle by completing: 1. Structural Wall: Reinforced Concrete • On site consulting ensures that crews are comfortable building with ICFs. • Reward’s product manuals, detail • Blocks are stacked course by course on top of a concrete footing. • Spaces for doors and windows are drawings and technical experts are left open and braced to prepare for available to help create a building that concrete will perform at the level you envision. 2. Insulation: Total of 5" of EPS with an actual R-Value of 22 3. Air Barrier: Solid monolithic wall has no air leakage 4. Vapor Retarder: PERM rating of 0.2 – 0.3 5. Furring: Attachment strips embedded in the foam Design Flexibility Reward ICFs offer the versatility to fit any floor plan you can imagine. They allow the • Preparations for floors and other • The thick concrete core blocks sound, interior features are made while forms allergens, and heat transfer for a are braced for the concrete pour. more comfortable living environment. • Concrete is poured in several lifts to ensure walls stay straight and even. flexibility to achieve curved walls, archways and an array of interior and exterior finishes, all while incorporating the strength of concrete. • The strength of the full length furring strips makes for easy application of • Any exterior finish can be used, from brick to stucco. interior finishes and fixtures. • Utilities are installed by cutting a channel into the foam and inserting the plumbing and electrical components. 15 CemstoneProductCatalog_2011_PRINT:Layout 1 4/5/11 9:42 AM Page 18 Going Beyond The Block Here at Reward we take pride in our ability to serve our customers before, help with our library of data, documentation, and prescriptive tables. Our during and after the sale. Our customer-centered principles of service result engineering support team is here to help take the mystery out of the in satisfaction and repeat business. When you build with Reward, you will technical side of building with ICFs. get more than versatile, easy-to-use products delivered in a timely fashion – we will go “beyond the block” to provide you with the best customer care On-Site Support – At Reward we don’t just sell you the forms and and support in the ICF industry. send you on your way. We are proud to have product application Leadership – For almost 20 years we have worked to develop strong specialists available as a training resource on-site, on the phone or by relationships where we can prove our industry expertise and leadership. Our knowledge and experience have been put to the test allowing our Building Codes – We will provide you with current code approvals management team to be refined into a group ready to confront industry and product ratings, all of which have been documented and verified by challenges and offer solid solutions. third-party agencies. Whether your code questions are in the planning or Design Support – We offer assistance with detailing ICF wall design stage or at the permit approval stage, our experts will help you assemblies, meeting R-value objectives, contributing to LEED certification and designing for building code compliance. Our design support team is Marketing – Our first-class marketing department attracts and educates continually working to create new and improved design tools, such as our your potential customers through media placement in national trade CAD drawings and BIM objects specially formatted for architects and publications. Along with strong branding efforts, they provide a wide range designers to design with Reward ICFs. of marketing support such as promotional brochures, pre-designed ads, Technical Services – Reward has 3rd party testing data and reports access to ICF home plans and home show materials, just to name a few. to share on all ICF performance issues. We offer a wealth of engineering 16 email to answer your installation questions. prevail. CemstoneProductCatalog_2011_PRINT:Layout 1 P R O J E C T 4/5/11 9:42 AM Page 19 P R O F I L E The Passive House in the Woods – North Hudson, WI The Passive House in the Woods is certified by the US Passive House Institute to a level of energy efficiency attained by less than a dozen homes in the US and the first of its kind in Wisconsin. It is designed to be Site Carbon Neutral and incorporate both photovoltaic and solar thermal systems as well as interior finishes that are sustainable and healthy. Features and Facts: • 1,940 sq ft • 3-bedroom • Two-story single family home • Walk-out basement level and a rooftop terrace • 11" iForm, 5,500 sq ft of ICF Wall • Envelope includes high insulation • Slab R-value of 60 • Wall R-value of 70 • Roof R-value of 95 • No furnace or boiler • PEX tubing loop field • 3kW electronic in-floor heat mat system • 4.7 kW photovoltaic system • 40 ft² solar thermal array Contact Cemstone for additional project profiles on ICF Structures. Photos courtesy of Chad Holder Photography. 17 CemstoneProductCatalog_2011_PRINT:Layout 1 4/5/11 9:42 AM Page 20 Your local distributor of Reward Wall Systems 2025 Centre Pointe Blvd. Suite 300 Mendota Heights, MN 55120 1-800-CEMSTONE • 651-688-9292 www.cemstone.com New Standards for Sustainability? Copyright ©2011 Reward Wall Systems, Inc. Product Catalog 2011 Printed in the USA