- In-Situ
Transcription
- In-Situ
TROLL Model SP4000 Operator’s Manual April 1999 Copyright © 1995, 1996, 1997, 1999 by In-Situ Inc. All rights reserved. This document contains proprietary information which is protected by copyright. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of In-Situ Inc. Mailing Address: In-Situ, Inc. P.O. Box I Laramie, Wyoming 82073-0920 USA Shipping Address: In-Situ, Inc. 210 South Third St. Laramie, Wyoming 82070 USA Phone: Fax: Internet: Support Line: 307 742 8213 307 721 7598 http://www.in-situ.com 800 446 7488 (US & Canada) The information in this document is subject to change without notice. In-Situ Inc. has made a reasonable effort to be sure that the information contained herein is current and accurate as of the date of publication. In-Situ Inc. makes no warranty of any kind with regard to this material, including, but not limited to, its fitness for a particular application. In-Situ will not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material. In no event shall In-Situ Inc. be liable for any claim for direct, incidental, or consequential damages arising out of, or in connection with, the sale, manufacture, delivery, or use of any product. TROLL, Win-Situ, and Quick-Connect are trademarks of In-Situ Inc. IBM, IBM PC, and IBM PC/AT are registered trademarks of the IBM Corporation. Windows is a trademark of Microsoft Corporation. Surlyn, Teflon, and Viton are registered trademarks of E. I. DuPont de Nemours Company. Important Information about Shipping TROLLs with Lithium Batteries The internal battery in some models of the TROLL contains lithium, which regulatory agencies consider to be a hazardous material. Special packaging, labeling, and documentation are required for shipping the lithium-powered TROLL. The lithium-powered TROLL must never be transported on passenger aircraft. To do so is a violation of Federal law (49 CFR 171.2). In-Situ is required by law to report violations to the Federal Aviation Administration. Since regulations are subject to frequent changes, we have prepared a separate leaflet covering packaging, labeling, and shipping requirements. Please read and observe those instructions if you need to ship your lithium-powered TROLL. Contents 1 Introduction ................................... 1 4 Maintenance & Service ................ 13 Features ............................................... 1 How to Use This Manual ..................... 3 Physical Description ............................ 3 Unpacking and Inspection ............... 13 Cables and Connectors ...................... 13 Quick-Connect Cable Connection 13 Comm Cable Connection .............. 14 Using External Power ....................... 14 Battery Replacement ......................... 14 Operating Considerations ................. 15 General Maintenance ........................ 15 Serial Number ................................... 16 To Obtain Repair Service .................. 16 Warranty Provisions .......................... 17 ESD Safety Precautions ..................... 18 2 Getting Started .............................. 5 Step 1: Attach the Cable ...................... 5 Step 2: Connect to the Computer ....... 6 Step 3: Install and Start Win-Situ ...... 6 Step 4: Configure the Port ................. 6 Step 5: “Locate” the TROLL ................ 6 Step 6: Check the Clock ....................... 7 Step 7: Define the Probes .................... 7 Step 8: Take a Reading ....................... 8 The Next Step ...................................... 8 Specifications ................................... 19 3 Field Installation ............................ 9 FCC Statement ................................... 21 Position the TROLL ............................. 9 Secure the Cable ................................ 10 Installation Tips ............................ 10 Connect to a Computer and Check the TROLL’s Location ........................ 12 Guidelines and Precautions • Do guard against electrostatic discharge when connecting the TROLL to the computer. See the ESD precautions on page 18. • Do install the TROLL below the lowest anticipated water level, but not so low that its range might be exceeded at the highest anticipated level. The TROLL can withstand up to two times its rated pressure without damage. • Don’t submerge the communication connector at the end of the cable. Keep it above the water level. • Do save packing materials for future storage and shipping. The shipping boxes have been performance-tested and are the only containers approved by DOT for shipment of TROLLs with lithium batteries. • Don’t try to service the TROLL yourself as it contains no user-serviceable parts. Doing so can cause permanent damage and will void your warranty. The only removable parts of the TROLL are the nosecone and cable. • Don’t allow the vented cable to kink or bend too tightly. The minimum recommended bend radius is one inch (2.6 cm). • Don’t attempt to dig foreign matter from the cavity under the filter. • Do read Section 4 before setting up the TROLL; it contains information that is important to avoid damaging your instrument when it is set up. • The TROLL’s lithium battery is not user-replacable. The unit must be returned to the factory for a battery replacement. When packaging the TROLL for shipment, please use care and follow the instructions in In-Situ’s special shipping leaflet. The lithium-powered TROLL must never be transported on passenger aircraft. • The networkable RS422 TROLL requires an RS422 serial port or an RS232 to RS422 converter. 1 Introduction In-Situ’s Win-Situ™ software, you can set up many kinds of short-term tests and longterm monitoring schemes customized to your site and your specific data requirements. The In-Situ TROLL SP4000 is a compact downhole instrument for monitoring water level and temperature in wells as small as 2" (5 cm). It can be utilized alone or as part of a wellfield fully instrumented with TROLLs or other In-Situ data loggers accessible directly or via telemetry. Features The TROLL measures and records temperature and temperature-corrected water level. Until June 1998, TROLL Temperature-compensated from 0º to 50º C, 4000s were calibrated available in a variety of pressure ranges, over the range 0° to cable lengths and materials, the TROLL 30° C. TROLLs manupermits unattended long-term monitoring in factured in June 1998 almost any field environment. and later are calibrated from 0° to 50° C. The TROLL is an “intelligent probe” that contains a computer, memory, sensors, and power all in one small unit. It is programmed and downloaded via a personal or portable computer. Using your own PC and Network Communications The TROLL is available with RS232 or RS422 communication protocols. • The RS232 TROLL communicates directly with a PC through a standard RS232 serial port • The RS422 TROLL requires a PC with an RS422 port or an RS422 to RS232 converter. RS422 protocols permit longer cable lengths, faster data transmission speeds, and can accommodate as many as 1 2 Section 1: Introduction 32 TROLLs or other RS422 devices in a network. This manual covers direct operation of a single TROLL, either RS232 or RS422. Network connections are covered in a separate publication. A DOS-based version of Win-Situ is available for field use on palmtop computers. You “talk to” the TROLL using a PC or laptop computer and Win-Situ™, In-Situ’s data acquisition software for Windows®. Win-Situ Win-Situ is software that enables your computer to communicate with the TROLL. The program requires (at a minimum) a computer with a 386SX processor, running Microsoft® Windows® 3.1 or later in Enhanced mode, and equipped with a serial communications port, 4 megabytes of RAM, a hard disk, VGA compatible 640 x 480 display, and a Windows-compatible mouse or other pointing device. Win-Situ has its own operator’s manual, the Win-Situ User’s Guide. It describes everything you need to know about communicating with the TROLL: installing the software, setting up tests, collecting data, transferring data to the computer, displaying, manipulating and graphing data, and more. Win-Situ also provides On-Line Help. Wakeup The TROLL uses a technique called “sleeping” to minimize power consumption and achieve a battery life measured in years instead of months. When the instrument is asleep—whenever there is no immediate task to perform—only its internal clock remains active. The TROLL will “wake” when its internal clock indicates it is time to take a data point, or when you are directly communicating with it via Win-Situ. Quick-Connect Cable Cable is available in a choice of lengths and materials. The Quick-Connect™ cabling system means cable can easily be replaced in the field to suit different applications. The Clock The TROLL maintains an internal real-time clock, which is used to program and record the start date and time of tests, and to take readings at the specified interval. Using Win-Situ you can set the TROLL’s clock to the current computer date and time. Instructions for displaying and setting the clock are on page 7. Power The TROLL is available with a lithium battery pack (good for up to 750,000 data points or about 5 years) or an alkaline battery pack (good for up to 250,000 data points or about 2 years). Win-Situ can display the battery type, the approximate remaining capacity, and the last battery replacement date. Refer to Section 3 of the Win-Situ User’s Guide. Section 1: Introduction Channels The TROLL is a two-channel device for measuring pressure and temperature simultaneously. Using Win-Situ, you can customize the pressure channel to measure depth, drawdown, or raw pressure, and you can set up tests that record data from both channels or from either channel individually. 3 Data remain in the TROLL until you delete them via Win-Situ. To prevent accidental erasure, deleting is a deliberate, two-step process. How to Use This Manual This manual will help you to gain the maximum benefit from your TROLL and Tests answer your questions concerning field Win-Situ allows you to completely describe installations. If you have just received your the conditions under which the TROLL takes new TROLL, read Section 4 before you The TROLL’s lithium and stores readings. Up to 16 tests, of three attempt to operate the instrument. Section 4 battery is not userdifferent types, can be defined. A test may use contains unpacking instructions and other replacable. The unit important owner’s information. must be returned to the either or both of the channels as sources of factory for a battery data. Then familiarize yourself with the TROLL by replacement. Test data are easily and rapidly transferred to following through the steps in Section 2 of the computer in binary format; then Winthis manual. The best way to feel at ease with Situ converts the file to text format so it can the instrument is to sit down with the be read and printed. Win-Situ’s companion manual, a TROLL, and the computer. It Data Manager can display, manipulate, won’t take long to become familiar with your print, and graph test data. TROLL and it is well worth the time invested to obtain a more complete understanding of Data Storage the instrument and its operating software. The TROLL’s data storage memory is nonExternal power volatile and requires no power to retain accessories are availPhysical Description able as an option. You stored information. Even if the battery pack can extend the life of the should fail, data will remain safe. The fully submersible TROLL is watertight to TROLL’s battery by 300 PSI (2000 kPa). The body is 1.5 inches using external power The memory capacity is 208 kilobytes; this is (3.8 cm) in diameter and constructed of 316 whenever possible. approximately 106,500 temperature and stainless steel. Wettable materials are stainpressure/level readings. less steel and Viton®. Principal parts are the nosecone, the body, and the cable connector. 4 Section 1: Introduction • The nosecone may be removed for cleaning, or for access to the ¼” NPT threads. tem. The submersible Quick-Connect connector is shipped with a protective cap. • The model number and serial number are engraved on the body. The backshell, to which the cable attaches, is protected during shipping by a screw-off cap. The other end of the cable terminates in a small capped connector that mates with an RS232 or RS422 communication cable. This connector is not submersible. • The cable attaches to the TROLL backshell with the Quick-Connect™ sys- TROLL 4000 Quick-Connect cable connector Backshell Body Nosecone 2 Getting Started To familiarize yourself with the TROLL we suggest you follow through the “dry run” below, using one TROLL in an office setting. It won’t take long to become familiar with your TROLL and it is well worth the time invested to obtain a more complete understanding of the instrument and its operating software. • For the RS422 TROLL, an RS422 serial communications port on the computer, (or an RS232 to RS422 converter) Step 1: Attach the Cable 1. Remove the protective caps from the TROLL backshell and the Quick-Connect cable connector. Retain the caps to protect the contacts when the instrument and cable are not in use. You will need — • A TROLL 2. Slide back the sleeve of the Quick-Connect connector. Align the flat portion of the rim with the flat side of the TROLL backshell. Slide the two parts together and press tightly. They should slip together easily, without forcing. • Quick-Connect cable • A PC, Win-Situ software, and the Win-Situ User’s Guide • Or, for field use, a palmtop running DOSSitu 3. Tighten the locking sleeve hand-tight. • Communication/power cable for connecting the TROLL to the computer 5 6 Section 2: Getting Started Step 2: Connect to the Computer To guard against damage to the TROLL or the computer from electrostatic discharge, please read and observe the ESD precautions on page 18 when connecting the TROLL to the computer. Refer to the large illustration on page 11 and additional details in Section 4. 1. Mate the connector at the end of the Quick-Connect cable to the matching connector on the communication cable. 2. Plug the “DB” connector at the other end of the communication cable into the computer’s serial port. Win-Situ’s toolbar provides buttons for most operations. Synchronize Locate Clock Probe Facility Test Facility To use external power, simply plug a 1215 V DC source into the auxiliary power jack on the short arm of the communication cable. Step 3: Install and Start Win-Situ 1. Run SETUP on the Win-Situ diskette to install Win-Situ. For details, refer to Section 1 of the Win-Situ User’s Guide. 2. To start Win-Situ, double-click the WinSitu icon in the In-Situ Inc. pro- gram group, or use the Windows 95 Start Menu to select it from your programs. Step 4: Configure the Port The first time you launch the program, WinSitu may request COM port information by displaying the Port Settings dialog box. • If you have already set up the COM port, go to Step 5. • If this is your first Win-Situ session, follow these quick steps to configure the COM port. 1. In the Port Settings window, choose the Port you want to use. 2. Select a Baud Rate for communications through this port. • With more than 500 feet (164 m) of cable, a low rate will result in more reliable communication; we suggest 1200 baud. 3. For a single TROLL, select the Direct Connection type. 4. Click OK to close the Port Settings window. An icon representing the configured COM port now appears on the screen, showing the port number and baud rate. Step 5: “Locate” the TROLL 1. Go to the Network Menu and select Synchronize Baud. Section 2: Getting Started If the TROLL icon doesn’t appear on the screen after a reasonable time, this indicates a communication problem between WinSitu and the TROLL. First check that the cable connections are tight. The next most likely suspect is the TROLL’s battery; try using external power. A “communication status” box appears while Win-Situ cycles through the baud rates, and changes the TROLL’s rate (if necessary) to match the rate selected for the port. 2. When the connection is made, the TROLL icon appears below the port icon. As soon as the TROLL icon appears, you can click the Cancel button in the Communication Status box to cut short the synchronize operation. Step 6: Check the Clock 1. Click to select the TROLL icon. Complete information on defining probes is given in On-Line Help and Section 4 of the Win-Situ User’s Guide. 7 Step 7: Define the Probes Because the Win-Situ–TROLL combination is a smart one, very little setup is required. There are two things to bear in mind when defining probes: • The TROLL is intelligent enough to give Win-Situ all the required information. However, there are a couple of optional settings you can customize for measuring water levels in specific locations. • The TROLL stores raw data. After a test is over, you can display, manipulate, and save the data just the way you want no matter what settings you choose here. 2. On the Device Menu, select Date/Time. The PC (computer) clock and the TROLL 1. Click the TROLL. (device) clock are displayed. A few sec2. On the Device Menu, select Probe Facility, onds’ difference between the two is normal or click the Probe Facility button on the (and unavoidable). . toolbar 3. If the TROLL clock and the PC clock agree 3. Select the internal Pressure/Level probe. (to within a few seconds), go to step 4. 4. Click the Define button. The Pressure/ If the TROLL clock is wrong but the PC Level Probe Definition dialog box will time is right, press Sync to set the TROLL’s appear. Refer to the Win-Situ User’s clock from the computer’s. Guide or On-Line Help for assistance in this dialog box. If the PC clock is wrong, you can press Set to correct it using the standard Windows 5. Make any changes you like, or accept the time-setting utility. defaults by clicking OK. The Probe Facility will return to the screen. Remember that 4. Click the Close button. 8 Section 2: Getting Started you can change any of these settings later, when the test data are displayed. Step 8: Take a Reading You can do this to confirm connections even if your TROLL isn’t now in water. 1. In the Probe Facility, highlight the Pressure/Level probe and click the Read button. If the TROLL is submerged, the reading will show the current head of water. You can change the units, if you like, by pressing the Units button. The Next Step The next logical step is to set up and run a practice test or two. Section 5 of the Win-Situ User’s Guide tells you how to define and run tests. When you are comfortable with the test definition process, you’re ready to schedule an actual test, then install the TROLL, and let the test run itself. Section 3 of this manual has suggestions for installing the TROLL in the field. 2. For a temperature reading, select the Temperature probe and press Read. 3. When you’re ready to exit, choose the Close button to close the Probe Facility. Test Sampling Schedules Linear Minimum interval .......... 3 seconds Maximum interval ................. 7 days Log Log Cycle Elapsed Time No. Samples per Cycle – 1 2 3 4 5 0-6 sec 6 sec–1 min 1–10 min 10–100 min 100–1,000 min 1,000–10,000 min 20 40 40 40 40 40 3 Field Installation Installation consists of these steps: Range (PSI) • attach the Quick-Connect cable • position the TROLL in the well or other monitoring location 15 30 100 250 • secure the cable to the wellhead or other stationary object Usable Depth Feet Meters 35 69 231 577 11 21 70 176 • to communicate with the TROLL (check exceeded at the highest anticipated level. The its location and set up tests), connect it maximum usable depth depends on the to the serial port of a personal or porTROLL’s PSI range and is shown in the table table computer and start Win-Situ here in feet and meters (rounded to the The steps may be done in any convenient nearest foot or meter). order. To check the TROLL’s At this point, if convenient, you can connect range, use the Information command on Winthe TROLL to the computer and take a readPosition the TROLL Situ’s Device Menu, or ing using the Read button in Win-Situ’s press Probe Facility. If the TROLL is at the desired Lower the TROLL gently down the well to approximately the desired depth. Position the depth, secure it in position as suggested below. If not, reposition the TROLL as necesTROLL below the lowest anticipated water level, but not so low that its range might be sary. 9 10 Section 3: Field Installation Secure the Cable The connector at the end of the TROLL cable is not waterproof, so it’s important to keep it above the water level. against the casing with a loop of cable hanging below it. A probe in such a position might become dislodged and move during the test, giving a false change in level. A secure placement is critical to accurate measurements. The cable has a handy device called a service grip near the connector end (refer to the installation diagram on the opposite page). You can slide it along the cable to the desired position by compressing it. When you pull on • Allow the TROLL to stabilize to the water it, it tightens and stops sliding. conditions for about an hour before You may need to pull on both ends of the starting a test. A generous stabilization service grip to properly tighten it and keep it time is always desirable, especially in from slipping. long-term tests. Even though the cable is shielded, temperature stabilization, The loop and locking clip can be used to stretching, and unkinking can cause secure the cable to the crossbar of the opapparent changes in the probe reading. If tional stainless steel installation ring (the you expect to monitor water levels to the “well dock”), also shown opposite. The ring accuracy of the probe, it’s worth allowing sits on the top of a 2" or a 4" well and will the extra time for the probe to stabilize to hold the cable securely in position. the test environment. If not using the installation ring accessory, connect the loop of the service grip to a convenient stationary object. • It is important not to block or crimp the vent tube — a small polyethylene tube inside the cable that provides for equalizaTo protect the vent tube, tion of air pressure on the water surface don’t allow the cable to Installation Tips and inside the probe. If a change in barokink or bend tightly. • Never let a probe “free fall” down a well. metric pressure causes a change in water The minimum recomThe resulting shock wave when it hits the level (e.g., in confined aquifers), the mended bend radius is water surface can damage the strain one inch (2.6 cm). This change will not result in a doubled readgauge (the “waterhammer” effect). caution doesn’t apply to ing caused by unequal pressure. If the the PSIA version of the vent tube becomes kinked, the internal TROLL, as it has no vent • It is always wise to check the level of water components can be damaged without any above the probe, then move it and read tube. visible harm to the outside of the cable. again to be sure that the probe is giving a reasonable reading and showing change. It might not be located where you think it is — for example, it could be wedged Section 3: Field Installation INSTALLATION Auxiliary power plug DB connector Communication/power cable RS232 (shown) or RS422 connector “Well dock” (ring with locking clip) RS232 (shown) or RS422 connector NOT SUBMERSIBLE Service grip Teflon or Polyurethane cable (custom length) Quick-Connect cable connector Well casing TROLL 4000 11 12 Section 3: Field Installation Connect to a Computer and Check the TROLL’s Location To check whether the TROLL is located at an appropriate depth, do this: 1. Follow the instructions on page 6 or in Section 4 to connect a single TROLL to a computer. 2. Start Win-Situ. 3. Open the Probe Facility. 4. Select the Pressure/Level probe. 5. Click the Read button. The current head of water above the TROLL will be displayed. Press Read again for another reading. This allows you to experiment with the probe’s position until you are satisfied with its placement. 4 Maintenance & Service The information presented in this section covers the initial setup of your TROLL and includes procedures for the proper use and care of the instrument. Cables and Connectors Quick-Connect Cable Connection The Quick-Connect cable system makes it easy to attach and detach cable from the TROLL when a different cable length or material is required. Unpacking and Inspection Your TROLL was carefully inspected before To attach cable: shipping and is ready to operate right out of 1. Remove the protective caps from the the box. Check the instrument for any TROLL backshell and the Quick-Connect physical damage sustained during shipment. Please save packing end of the cable. Retain the caps to protect Notify In-Situ and file a claim with the materials for future the contacts in storage. carriers involved if there is any such damstorage and shipping. age; do not attempt to operate the instruIn the case of TROLLs 2. Slide back the sleeve of the Quick-Connect ment. with lithium batteries, connector. Align the flat portion of the the shipping boxes have rim with the flat side of the TROLL backAccessories may be shipped separately and been performanceshell. When properly aligned they will slip tested and are the only should also be inspected for physical damage containers approved by and the fulfillment of your order. together easily, without forcing. DOT for shipment of the equipment. 3. Tighten the locking sleeve hand-tight. 13 14 Section 4: Maintenance & Service To remove the cable, reverse the procedure: 1. Loosen the locking sleeve. into a standard 9-pin male port. Use a 9to-25-pin adapter to plug it into a 25-pin male port. 2. Pull the connector halves apart. To guard against damage to the TROLL or the computer from electrostatic discharge, please read and observe the ESD precautions on page 18. The TROLL must be returned to the factory for a lithium battery replacement. When packaging the TROLL for shipment, please use care and follow the instructions in In-Situ’s special shipping leaflet. 3. Replace the protective caps. Comm Cable Connection The communication connector at the other end of the Quick-Connect cable is not waterproof and is easily damaged by dirt and other foreign objects unless it is capped or properly attached to a mating cable. Please observe the following cautions: • • • • Using External Power To connect to external power, simply plug a 12-15 V DC source into the auxiliary power jack on the short arm of the communication cable. The internal battery is designed to supply the TROLL with clean, reliable power for several years. You can extend the life of the battery by using external power whenever it is conAlways cap it when it’s not in use. venient. When external power is present and supplying more than 8 volts, the TROLL will Don’t let it get wet. Keep it above the automatically switch over to external power. water level. It will automatically switch back to its own Mating cables fit only one way. Never try internal battery pack if the external power to force a connection. source is disconnected or drops below 8 volts. Proper operation of the TROLL is dependent upon a clean, dry connection. Battery Replacement 1. Remove the protective caps from the connectors at the end of the TROLL cable and the communication cable. The TROLL is available with a lithium or an alkaline battery pack. The lithium battery is not user-replaceable. The alkaline battery RS422 connection: If 2. Align the notches and press the connector may be replaced by the customer, but this your computer’s serial halves together. Tighten the lock ring until voids the warranty. The warranty includes port is RS232 (stanit clicks into place. one replacement of the alkaline battery by dard), then you will need an RS232 to In-Situ personnel at our facility. Contact 3. Plug the “DB” connector on the commu- Customer Service as described on page 16. RS422 converter nication cable into the computer’s serial between the port and the cable. port. The cable supplied will plug directly Section 4: Maintenance & Service 15 Operating Considerations The TROLL has been designed to withstand harsh field conditions. However, as with any electronic instrument, the TROLL can be permanently damaged if used outside its operating specifications. Temperature Range Operating 0º to 50º C (32º to 122º F) Storage Alkaline battery: -10º to 45ºC (14º to 113º F) Lithium battery: -32º to 70ºC (-25º to 158º F) Pressure Range The TROLL can withstand two times (2X) its rated pressure without damage, although it will not measure accurately at such pressures. Calibration The TROLL is designed to maintain its accuracy specifications through its useful service life, although periodic recalibration Never attempt to dig foreign matter from the may be beneficial. The accuracy can be cavity under the filter. If adversely affected by improper care and you have questions handling, lightning strikes and similar about cleaning, contact surges, exceeding operating temperature and In-Situ Customer Service. pressure limits, physical damage or abuse. See “To Obtain Repair Service” on page 16. Contact In-Situ Customer Service for information on periodic check-ups and recal- ibration. Also, please note that custom calibration is available. General Maintenance Vent Tube The pressure sensor of the TROLL is specifically designed to be insensitive to barometric pressure changes. A vent tube has been incorporated into the cable to assure that atmospheric pressure is the reference pressure to the sensor diaphragm. With this design it is essential that the vent tube not be blocked, kinked, or otherwise obstructed. If it is, not only will barometric pressure appear in measurements, but large, varying errors will be introduced due to thermal expansion and contraction of air within the vent tube and probe body. Filter A small mesh filter protects the pressure sensor from dirt and other foreign objects. It can be seen when the nosecone is off and appears opaque when clean. If it becomes clogged with silt, try flushing it gently with a couple of squeezes from a water bottle. If this doesn’t do the trick, contact Customer Service. Don’t try to remove the filter. Nosecone If the holes in the nosecone get plugged, take the nosecone off and clean the holes with a swab or brush. To replace, first put the wavy 16 Section 4: Maintenance & Service spring washer over the threads, then screw on the nosecone hand-tight. The only removable parts of the TROLL are the nosecone and cable. Do not attempt to take the body apart. Doing so may severely damage the TROLL and will void the warranty. Quick-Connect O-Rings & Threads The o-rings on the TROLL backshell and the Quick-Connect cable connector may need occasional lubrication. Be careful to wipe excess libricant from the threads and other surfaces. Clean all threads frequently with a brush or a gentle application of forced air. Serial Number 2. Be prepared to describe in detail the exact nature (symptoms) of the problem, including how the TROLL was being used and the conditions noted at the time of the malfunction. 3. If service is required, obtain an RMA (return material authorization) number from service personnel. 4. Write a description of the problem for service personnel, indicating whether the malfunction occurs intermittently or constantly. Save printouts or other materials that illustrate the problem. The serial number is engraved on the body of the TROLL. It is also programmed into the 5. Clean the TROLL and cable. Decontamiinstrument and displayed in Win-Situ. We nate thoroughly if it has been used in a recommend that owners keep a separate toxic or hazardous environment. record of this number. Should your TROLL be lost or stolen, the serial number is often necessary for tracing and recovery, as well as 6. Pack your TROLL in its original shipping box, if possible. Include your write-up of any insurance claims. If necessary, In-Situ the symptoms, a statement certifying that maintains complete records of original the TROLL has been decontaminated, and owner’s names and serial numbers. any supporting information. Please . . . call us before you return equipment, and remember to put the RMA number on the label. To Obtain Repair Service If you suspect that your TROLL is malfunctioning and repair is required, you can help assure efficient servicing by following these guidelines: 1. Call In-Situ Customer Service toll-free at 1-800-446-7488 (U.S. and Canada) or 1307-742-8213. 7. Send the package, shipping prepaid, to In-Situ, Inc. Customer Service ATTN: RMA # (assigned no. here) 210 South 3rd Street Laramie, WY 82070 The warranty does not cover damage during transit. In-Situ recommends the customer Section 4: Maintenance & Service 17 insure all shipments. Warranty repairs will be shipped back prepaid. Warranty Provisions In-Situ Inc. warrants all products sold, excluding batteries sold with such products, against defects in materials and workmanship under normal operating conditions. Such products include data loggers, probes, and accessories, and are warranted for the following periods: TROLL 4000s for five years; MultiParameter TROLL 8000s for two years; HERMIT 3000 data loggers for two years; probes for one year; and all other products, including accessories and cable, for ninety days. The warranty period for all products begins on the day the product is first delivered to the customer. During the warranty period, In-Situ will repair, or, at its option, replace at no charge, components that have proven to be defective during the period of warranty, provided that the warranted product is shipped, prepaid, to In-Situ Inc. In-Situ’s Customer Service staff must be contacted for shipping instructions prior to shipment. These warranties do not apply if the warranted product has been damaged by common negligence, accident or misuse. These warranties do not apply to any product that has been repaired, serviced, or modified by an unauthorized person. THERE ARE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, WHICH EXTEND BEYOND THE FACE HEREOF. NO WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR ANY PARTICULAR PURPOSE ARE MADE BY IN-SITU INC. In-Situ Inc.’s obligation and liability under this warranty is expressly limited to repairing and replacing, at In-Situ Inc.’s option, any product found to be defective or otherwise not in conformity with this warranty. The obligation to repair or replace shall terminate when the warranty expires. In-Situ Inc.’s maximum liability in damages to customer, from whatever source, including any breach of contract, shall be limited to the difference between the delivery price of the product and the market price of such product at Customer’s destination at the time of such breach. IN NO EVENT SHALL IN-SITU INC. BE LIABLE FOR PERSONAL INJURY, PROPERTY DAMAGE, LOSS OF PROFIT, DELAY OR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHETHER ARISING FROM CONTRACT, BREACH OF CONTRACT, TORT, IN-SITU INC.’S NEGLIGENCE, STRICT LIABILITY OR THE BREACH OF ANY EXPRESS OR IMPLIED WARRANTY, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. 18 Section 4: Maintenance & Service ESD Safety Precautions ESD (Electrostatic Discharge) occurs in air, causing a spark, when the potential difference between two bodies exceeds the dielectric strength of the air. The TROLL has built-in protection from damage due to ESD, but no protection is 100% and precautions should be taken to protect the TROLL and the computer. When plugging the TROLL into the computer, it is very important for the TROLL, the computer, and you to be at or close to the potential of the earth. In the office . . . 1. First, momentarily touch a grounded object to remove any existing static charge. 2. Momentarily touch the connector on the TROLL cable to a grounded object. 3. Touch the metal DB-9 shell of the communication cable to a metal screw that holds the Com Port in the computer or the metal shell of the Com Port connector. Be very careful not to touch the male communication pins in the Com Port first. A spark down the communication lines could permanently damage the computer. 4. Now the connection between the TROLL and the computer can be made. In the field . . . 1. Momentarily touch a grounded object to remove any static charge that may exist. If in doubt, touch the ground. 2. Put the TROLL on the ground. 3. Touch the metal DB-9 shell of the communication cable to a metal screw that holds the Com Port in the computer or the metal shell of the Com Port connector. Be very careful not to touch the male communication pins in the Com Port first. A spark down the communication lines could permanently damage the computer. 4. Now the connection between the TROLL and the computer can be made. Specifications General Wetted materials Dimensions Weight Operating temperature Storage temperature 316 Stainless Steel, Viton®, Surlyn® or Teflon® (cable) 1.5" dia., 20" long (3.8 x 50 cm) 4.4 lb. (2 kg) 0° to 50°C (32° to 122° F) -10° to 45°C (14° to 113° F) with alkaline battery -32° to 70°C (-25° to 158° F) with lithium battery Accuracy Pressure sensor Temperature sensor ± 0.05% of full scale over operating temperature range ± 0.1ºC Ranges Standard 15 PSI (~35 ft., 11 m water, 103 kPa) 30 PSI (~69 ft. 21 m water, 207 kPa) 100 PSI (~231 ft. 70 m water, 690 kPa) 250 PSI (~577 ft. 176 m water, 1724 kPa) Data Sampling Number of channels Memory type Capacity 2 Non-volatile 208 Kilobytes (at least 100,000 data points) 19 20 Specifications Battery Options Alkaline Lithium Clock/memory battery Up to 250,000 (est.) data points or 2 years within the operating temperature range Up to 750,000 (est.) data points or 5 years within the operating temperature range 5-year factory-replaceable long-life backup battery External Power Input Input voltage Input current 12 to 15 V DC 50 mA typical, 120 mA peak, 15 µA when asleep Communications Type Hardware compatibility Baud rate Parity Data bits Stop bits RS232 or RS422 IBM 9-pin or 25-pin factory set at 9600 baud; software-selectable to 57.6 Kbaud None 8 1 Due to continuing product development this information is subject to change without notice. FCC ID: EYI-SP4000-232 FCC Statement The TROLL complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) the TROLL may not cause harmful interference, and (2) the TROLL must accept any interference received, including interference that may cause undesired operation. Warning Changes or modifications to the TROLL not expressly approved by In-Situ Inc. could void your authority to operate it. Note: The TROLL has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. The TROLL generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If the TROLL does cause harmful interference to radio or television reception, which can be determined by turning the TROLL off and on, you are encouraged to try to correct the interference by one or more of the following measures: 1. Reorient or relocate the receiving antenna. 2. Increase the separation between the TROLL and the receiver. 3. Connect the TROLL into an outlet on a circuit different from that to which the receiver is connected. 4. Consult In-Situ Inc. Customer Service (U.S. and Canada: 1- 800-446-7488; elsewhere: 1-307-742-8213) or an experienced radio/TV technician for help. Shielded interface cables, available from In-Situ Inc., must be used with the TROLL to ensure compliance with the Class B FCC limits. You may find further information in the booklet How to Identify and Resolve Radio-TV Interference Problems, prepared by the Federal Communications Commission and available from the U.S. Government Printing Office, Washington, DC 20042, Stock Number 004-000-0034504. The TROLL 4000, RS422 version, has been tested and found to comply with CE Mark standards 0010020-001 4/99