Christophe Schmitt EVP Faurecia Emissions Control Technologies
Transcription
Christophe Schmitt EVP Faurecia Emissions Control Technologies
Faurecia Emissions Control Technologies Christophe Schmitt EVP Investor day • November 25, 2013 FECT is the world market leader in emissions control €6.1bn €3.2bn 19,800 79 7 22 Total sales 2012 Product sales Employees Sites R&D centers Countries FECT is number 1 in emissions control Widest geographical presence for manufacturing and engineering Large portfolio of products and technologies for every type of vehicle and engine Global program management 25% market share North America Property of Faurecia - Duplication prohibited 1 R&D center 10 plants 2 JIT South America 1 R&D center 3 plants 6 JIT Investor day • November 25, 2013 Europe 2 R&D centers 19 plants 16 JIT Asia 3 R&D centers 18 plants 5 JIT Complete lines 11m parts/year Manifolds 4m parts/year Catalytic converters 23m parts/year Commercial vehicles 0.5m parts/year Diesel particulate filter 3m parts/year Mufflers 20m parts/year 2 Building the world technology & market leader in emissions control Key facts Product sales / Total sales (€m) 6.2 Sales more than tripled between 2009 and 2013 Emcon acquisition in 01/2010 Entered CVE market through Emcon Number of programs, launches and plants doubled vs 2009 79 109 220 # Programs 09 10 11 13 09 10 11 12 # Plants 13 09 10 11 12 13 First on market with superior technologies 1.8 Induction Brazing 1.0 Exhaust Heat BlueBox Recovery Manifold Multiple new contracts in 2013 3.3 2009 Property of Faurecia - Duplication prohibited 12 # Launches 2010 Total sales 2011 2012 2013e Product sales CAGR 2009 – 2013 at 37%, including Emcon acquisition but also remarkable organic growth from 2010 with CAGR 10 % Investor day • November 25, 2013 3 Favorable market environment Global emissions control market (€bn) 5.0 CVE Property of Faurecia - Duplication prohibited The world market for emissions control will grow with CAGR 5% from 2012 to 2020 Commercial vehicle market (CVE) is growing at more than double the pace of light vehicle (LVE) The key market driver is the global implementation of more stringent emissions legislation, leading to a growth in the number, and value of, after-treatment systems China represents the highest growth area with double-digit CAGR CAGR 10% 2.4 15.4 LVE CAGR 4% 11.7 2012 2020 without monoliths Investor day • November 25, 2013 4 Strong & balanced customer portfolio Product sales by customer 2013 around €3.3bn* CVE € 200m 2016 > €4.0bn* CVE €450m Ford 7% Ford 11% 19% Others 27% 18% 8% Chrysler Property of Faurecia - Duplication prohibited VW Others Chrysler 9% 12% PSA VW GM GM Hyundai PSA CAGR CVE > 20% and will double sales by 2016 Hyundai to enter top 5 clients by 2016 Investor day • November 25, 2013 *Product sales: total sales excluding tooling, prototype and monoliths sales 5 Perfectly balanced regional portfolio by 2016 Product sales by region 2013 2016 Asia Europe 23% 37% Asia double digit CAGR CAGR >5% Europe around 3 % CAGR 29% 40% Property of Faurecia - Duplication prohibited Americas 33% 38% Americas around 4% CAGR Asia to remain the fastest growing region Portfolio will be perfectly balanced by 2016 Investor day • November 25, 2013 6 Competitive landscape well structured 2012 light vehicles (by value, excluding monoliths) 2012 commercial vehicles (by value, excluding monoliths) Others Eberspächer (with Swenox) Others 25% Japan / Korea Tier 1 FECT €12bn Tenneco Property of Faurecia - Duplication prohibited Katcon Bosal Eberspächer Magneti Benteler Boysen Marelli €2.4bn Amalcaburio Sango Tuper Cortubi Donaldson Roth 22% 22% FECT / Cummins Tenneco Faurecia, Tenneco and Eberspächer are the only true global LVE / CVE players With one third of the LVE market being captured by Japanese / Korean suppliers with traditionally exclusive customer relationships the rest of the market remains concentrated around few players Investor day • November 25, 2013 7 Strategic Direction Operational performance, new markets and higher value products as key drivers 2013 Property of Faurecia - Duplication prohibited Around €3.3bn Product sales OM around 3% of total sales OM around 5% of product sales ROCE 17% Investor day • November 25, 2013 2016 Increase operational performance Standardization in products & processes Adapt and specialize footprint in Europe Accelerate operational improvement in North America Leverage high growth markets Market €6.2bn Total sales Products Operations Strategic Path Commercial vehicles (On / Off highway) Further leverage Asia potential and Asian OEMs Increase FECT value-added in exhaust line through higher margin products Emissions control Acoustic management Energy recovery > €7.5bn Total sales > €4.0bn Product sales OM above 4% of total sales OM above 7% of product sales ROCE around 25% 8 Operations Leverage our size and optimize industrial supply chain and R&D Target FECT Process & product standardization Current FECT FECT / Emcon LOW 20% R&D / programs HIGH 2010 2013 50% +10 pts of assets utilization rate 2016 100% D&D efficiency improvement (LCC, method tools…) Leverage our global D&D program resources Property of Faurecia - Duplication prohibited +1.5 pts OM Plant specialization, lean manufacturing & supply chain Investor day • November 25, 2013 Our global size enables plant and supply chain specialization / optimization (hot end, cold end, techno / JIT best allocation) Lean Faurecia Excellence System (FES) in plants 9 Operations Adapt and specialize footprint in Europe Regional technoplant footprint Fradley Finnentrop Roermond Cape Town Trabitz Messei Port Elizabeth Product sales (€bn) Herrenberg Beaulieu Bakov Mlada Pisek Augsburg Jasza Craiova Vigo Pamplona CAGR ~3 % 1.2 Terni 1.3 Braganca Property of Faurecia - Duplication prohibited Kocaeli European improvement plan launched Highly specialized plants & leverage footprint Lean and standardized JIT/JIS plants Best-fit automated operations Align supply value chain with footprint Investor day • November 25, 2013 2013 2014 2015 2016 10 Operations Accelerate operational improvement in North America Regional technoplant footprint Product sales (€bn) Taylor Gladstone LVE, CVE Louisville Dexter Troy Franklin Spartanburg Hermosillo Silao 1.1 CAGR ~6 % 1.3 Queretaro R&D and industrial footprint synergies completed 4 out of 5 loss making plants fixed in 2013, 1 in progress for 2014 Accelerate operational improvement in North America, focus on execution New organization in place (Mexico, USA) Property of Faurecia - Duplication prohibited Investor day • November 25, 2013 2013 2014 2015 2016 11 Market Leverage commercial vehicle market for profitable growth CVE vehicles Volume growth (million units) CVE exhaust systems Market value (€bn) without monoliths CAGR 3 % 8.5 9.2 7.2 CAGR 10 % 5.0 4.2 Off-road Off-road 2.4 On-road Property of Faurecia - Duplication prohibited 2012 2017 On-road 2012 2020 CVE production (>3.5t) is estimated to grow up to 9.2 million units by 2020 2017 2020 The CVE exhaust system market will double in value by 2020, growing 3x faster than production The over-proportional value increase for exhaust systems in commercial vehicles is driven by increased technical requirements through emission legislation Investor day • November 25, 2013 Source: PSR, FECT 12 Market North America, Europe and China as key drivers of growth in CVE market FECT CVE Product sales (€m) CAGR ~30% North America Leverage partnership with Cummins to boost market share Benefit from increased off-highway after treatment systems value through Tier 4 final regulation introduction 450 210 Property of Faurecia - Duplication prohibited 2013 2014 Investor day • November 25, 2013 2015 2016 Europe Launch new Euro VI on-highway systems with Cummins addressing major EU truck customers Leverage stage IV off-highway regulation in EU China China launch of NS4 regulation on-highway Leverage strong LVE position (footprint, supply chain, R&D center) to engineer market leadership position in CVE On track to establish enabling partnerships with the key Chinese players 13 Market Asia: Continue our success in China and leverage Asian customers global development Regional technoplant footprint Product Sales in Asia 2013 Changchun Beijing Chongqing Asean India 2% India 3% 4% Jangan Yantai Qingdao Wuhan Asean 2% 2016 Youngcheon Shanghai Korea 32% Cixi €0.75bn 64% China Korea 25% €1.1bn 68% China Foshan Pune Property of Faurecia - Duplication prohibited Chenai Rayong Double digit CAGR sales growth for FECT in Asia Excellent position in China emission control market, leveraging footprint, supply chain and R&D centers China dominant in growth, driven by implementation of more stringent emission legislation as well as total market growth Strong position with Hyundai in Korea Significant business with Japanese OEMs on a global basis Investor day • November 25, 2013 Top 3 Sales Asia OEM (€m) FECT China market share* 280 220 150 70 80 Hyundai Toyota 2013 50 26% 30% FECT Local Chinese 2013 2016 2016 *LVE and CVE emission control 14 Products Environmental performance as clear driver for after treatment system technologies CO2 Strict CO2 reduction targets drive after treatment system technologies to support improved fuel consumption Lightweight structures Energy recovery from exhaust heat mg/km 200 Diesel European NOx emissions standards for passenger cars 250 Euro 4 Real Driving Emissions on NOx Euro 5 160 Property of Faurecia - Duplication prohibited EUR 180 180 NOx RDE 160 140 120 120 100 80 80 80 Euro 6.b 60 2005 2010 Investor day • November 25, 2013 Ultra high efficient SCR systems 80 Euro 6.c 2015 60 2020 Implementation of Real Driving Emissions (RDE) test cycle as main driver for increased efficiency needs for after treatment systems 2025 Time Time (year) (year) Exhaust gas recirculation systems (EGR) 15 Products Technology roadmap is addressing future emissions legislation requirements Product & Technology roadmap 2013 2015 2017 SCR(1) BlueBox SCR(1) Gen I 2020 ASDS (3) GPF (2) Emissions reduction Actuated valve Gen1B EDST (4) Noise dampers Acoustic Performance Brazed cold end LW cold end Brazed hot end Weight reduction Property of Faurecia - Duplication prohibited EHRM (5) Compact EHRS (6) Rankine Energy recovery (1) (2) (3) Investor day • November 25, 2013 Selective Catalytic Reduction BlueBox & variants Gasoline Particulate Filter Ammonia Storage and Delivery System (4) (5) (6) Exhaust Dynamic Sound Technologies Exhaust Heat Recovery Manifold Exhaust Heat Recovery System 16 Products New technologies enable value increase in product portfolio CORE Manifold, Maniverter DOC, DPF, LP-EGR, SCR, Urea, Ammonia Exhaust Heat Recovery System Flex Pipe, Muffler, Valve Value €150 to €200 ~35€ Property of Faurecia - Duplication prohibited NEW Value €400 to €800 ~30€ Rankine sys. ~335€ TEG sys. ~300€ Sensors EGR valve Adblue storage / dispensing / dosing system Emissions control ~50€ Valve Valve actuator TEG modules ~200€ Pump Expander Condenser Electronic & Sensors Energy recovery Sales growth for FECT in line with market ~85€ €1bn sales for FECT in 2020 EDST Hardware, Software and Algorithm Advanced acoustics From mechanic to electromechanic, electronics and software Investor day • November 25, 2013 17 Steady growth driven by regulation and technology and improving profitability Current Situation Market & technology leadership position engineered Favorable environment forward Current operating margin around 3% of total sales and around 5% of product sales Property of Faurecia - Duplication prohibited Strategic levers Operational improvement plan launched in Europe, benchmark operations in North America Commercial vehicle growth Asian growth Value up through technologies 2016 vision Above 5% CAGR leading to total sales above €7.4bn Operating margin above 4% of total sales and 7% of product sales ROCE around 25% Investor day • November 25, 2013 18
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