Terre Haute, IN Plant Pitman, NJ Plant

Terre Haute, IN Plant
ISO 14001 Certified since 2000
Pitman, NJ Plant
ISO 14001 Certified since 1997
October, 2008
Sony Corporate Social Responsibility
Management
ISO 14001
Waste
Product
Responsibility
Water
Corporate
Social
Responsibility
Employees
Environmental
Communication
Community
Corporate Social Responsibility (CSR)
is a corporate wide Sony program,
whereby, the aspects shown are defined,
measured, acted upon, and reported
by all Sony entities.
Environment
(GEMS)
Green Partner
CO2
Sustainable
Packaging
2
Total Waste Reduction
12,000
35% Decrease
10,000
Tons
8,000
Encompasses all waste
streams attributable to
employees and
operations, such as:
•
•
•
•
6,000
4,000
•
•
2,000
0
2004
2005
2006
2007
2008 Est.
2004 2005 2006 2007 2008 Est.
•
•
•
office paper
cafeteria waste
cardboard
manufacturing plastic
waste
pallets
packaging
components
chemicals
metals
e-waste
3
Reduce Use of Non-recycled Paper
Use 50% Post Consumer Waste (PCW) Recycled
Paper Stock.
2.
Virgin Paper Composition
Percentage
100%
90%
80%
70%
60%
50%
40%
30%
20%
1998
2000
2008
2009
Calendar Year
4
Reduce Weight of Common Packaging
Reduce the weight of generic components to less than 50g.
Polypropylene Usage History
Mass (grams/unit)
3.
80
75
70
65
60
55
50
45
40
35
30
1999
2002
2006
2009
Original DVD
Case
Std DVD Case
Light Weight
DVD Case
* Currently Testing Options
Ultra Light DVD
Case *
*
5
Sony DADC Sustainable Packaging
Low Weight DVD Case
Ultra-Light DVD Case
Standard DVD Sleeve
Standard Digipak-Style Case
Enviro Digipak-Style Case
Bend-It Sleeve
6
Recycling Projects
98% Recycling Rate
FY 2007 Cost Recovery = $3.6 M
9100% Recycling
Paper/Cardboard/
Wood
27.8%
9100% Recycling
Chemical Waste
1.3%
9100% Recycling
Plastic Waste
51.8%
E-Waste
0.2%
9100% Recycling
9Thermal Recycling
Glass / Metal
2.6%
Food / Biological
16.2%
9100% Recycling
7
VOC Reduction
70
24% Decrease
60
Tons
50
2004
2005
2006
2007
2008 Est.
40
30
20
10
0
2004
2005
2006
2007
2008 Est.
Reduction Activities
– Reduced IPA consumption by 22% by rationing
– Reduced IPA concentration by dilution
– Replaced VOCs with non-volatiles (Valtron)
8
Social & Community Involvement
– Pitman established a 12.5 acre conservation
easement
– This represents 17% of total site
– 12.5 acres includes large pond and upland forested
area
9
Social & Community Involvement
– Students from Rowan University funded by Sony DADC
initiated Endowment Fund bring Water to El Salvador Village
as an Engineers Without Borders Project
10
Social & Community Involvement
– Employee sponsored children’s art competition
– Calendar given out to all employees across the Americas
•
Alandra Joana Garcia Camacho, Age 10, Sony DADC Mexico
11
Social Activity & Communication
– Program for organic waste
treatment at Sony DADC
Brazil
– Organic waste is used for
feeding the animals.
– Those animals are used as
food for a small community.
12
Addressing Climate Change
Corporate and Sony DADC Initiatives
13
Sony Corporate Initiatives on Climate Change
Partnering with WWF and Committing to:
1. Cut absolute Greenhouse gas emission
7% by 2010
2. Reduce CO2 Emissions from Products
3. Work with WWF to raise consumer
awareness of global warming
4. Support view that the average global
temperature must remain below 2o C
above pre-industrial times
14
Sony Corporate: Program Examples
•
All Sony Televisions have standby
power of less than 1 w, with most at
0.3 w 90% of all products achieved
target reductions.
•
New Sony Headquarters Building
Designed to use 40% less power
than comparable buildings in Tokyo.
•
Take Back E-Waste Recycling
Program with goal to recycle one
pound for every pound of new
product sold.
15
Sony Corporate: Program Examples
Use of Renewable Energy
1. In Japan, Sony has used Green Power Certificate
Program which Sony jointly developed.
2. Using Solar Power at Offices in Japan and elsewhere.
3. Green – e Certificate program in US and Renewable
Energy Purchases in Europe.
16
CO2 Emissions Reduction - Plan
• Sony DADC U.S. has determined it’s carbon footprint
from direct manufacturing operations.
• A Six Sigma project was initiated to determine energy
saving projects. A summary of these projects are as
follows:
Number of Energy
Saving Projects
Total U.S.
Investment
Annualized Electrical
Savings
Annualized CO2
Reduction
72
$2.94 million
50 million kWh
29,698 tons
EQUIVALENT TO THE
ELECTRICAL CONSUMPTION
OF 4,700 U.S. HOUSEHOLDS
17
CO2 Emissions Reduction - Plan
• The 72 energy reduction projects are categorized
into 7 areas …
CO2 REDUCTION CONTRIBUTION
1,547
2,829
299
3,537
PROCEDURAL
PROCESS
HEAT / AC
LIGHTING
4,677
29,698
tons
COMFORT
8,381
INSULATION
FACILITIES
28.2%
26.0%
15.7%
11.9%
9.5%
5.2%
3.4%
7,722
18
CO2 Emissions Reduction – Impact Projects
• Facilities Temperatures
– Set points adjusted in office, manufacturing, and distribution areas.
– This change saves 1.8 million kWh annually…..OR…..the equivalent
annual demand of 176 U.S. households.
SUMMER – 72 TO 78 DEGREES
WINTER – 72 TO 68 DEGREES
• Improve Lighting
–
–
–
–
–
Redesigned lighting requirements by task (office, commons, mfg, etc).
Modified grid arrays in accordance with “intensity-to-task” plan.
Retrofit fixtures (high efficiency T5) to “intensity-to-task” plan.
Installed motion detection where applicable.
Up to 70% consumption reduction where deployed
Annualized savings is equivalent to 569
U.S. households.
19
CO2 Emissions Reduction – Impact Projects
T5 Lighting with Motion Sensors Saving 4,000 Tons CO2 a Year to Date
20
Reduction of Bulk Waste
4. Reduce transport bulk waste by 50%.
•
Minimize Carton Usage
•
Provide HDPE Alternative for External Shipment
•
Provide No-Waste Pallet Option for Inter-company
Transfers
•
With either option, CO2 Impact Reduced by 85%
• Carton Impact = 0.773 lbs CO2 Equiv /carton
• Bundle Impact = 0.112 lbs CO2 Equiv/bundle
Net CO2 Reduction 1,000,000+ lbs CO2 Equiv*
* 100mllion units
21
Reduction of Transportation Emissions
5. Reduce finished goods CO2
transportation emissions by 10%
•
High Density Pallet Build Increase Per Unit
Transport Density by 20%.
2,400/pallet
2,880/pallet
22
Renewable Energy Credit
• Wind Farm supported by Native Energy Inc., USA
(Operated by FPL energy Inc)
– Location : Horse Hollow Wind Energy Center in Texas (60,000 acres)
– Produced electricity is enough for about US 220,000 homes (735
megawatt)
• GE 1.5 megawatt turbine : 291
81 meters in height
77-meter diameter covered by blades
• Siemens 2.3 megawatt turbine : 130
81 meters in height
94-meter diameter covered by blades
23
Net Impact of Green - eProgram
2008
1. Four US sites participating
2. 50,000 mWh offset
2009
1. Eight US sites will be participating
2. 85,000 mWh to be offset
24