OMEGA RANGE BROCHURE (NUMERICAL ORDER)

www.abgint.com
DISTRIBUTOR DETAILS
A B Graphic International
Lancaster Road, Carnaby Industrial Estate,
Bridlington, East Yorkshire, YO15 3QY, England
t: +44 (0)1262 671138 f: +44 (0)1262 677009
e: info@abgint.com
w: www.abgint.com
Due to our policy of continuous improvement and development
ABGI reserves the right to modify or update all product
specifications and functions
omega range
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Slitting, inspection, rewinding and
converting equipment to suit all
your finishing requirements
slitter inspection
rewinders
omega HSR series
omega HSR options
Horizontal slitter inspection rewinders
Excellence in innovative technology
• The standard Omega HSR is a high speed slitter inspection rewinder,
• For 100% print inspection the HSR can be fully integrated with the Flytec
equipped with 800mm (31.5”) unwind and a maximum rewind capacity
Range of Camera Inspection Systems, supplied as a complete package
of 610mm (24”)
from a single source
• The HSR can be further enhanced by the addition of a wide range of
• Available in web widths of 330mm (13”), 430mm (17”) & 530mm (21”)
options including printing and die cutting modules
STANDARD EQUIPMENT
• Air expanding 76mm (3”) unwind mandrel, adjustable tension control,
programmable end of roll slow down or stop function; Max roll diameter
800mm (31.5”)
• Master roll splicing table with interlocked pneumatic web clamps and
tape dispenser
• Inspection table, suitable for mounting stroboscopes, flag/splice detection sensors and Missing Label Detection
• Electronic web guiding system with ultra sonic sensor suitable for opaque
• Air expanding 76mm (3”) rewind shaft with adjustable speed and tension
control; maximum rewind diameter 610mm (24”).
• Electronic taper tension control
• Capable of winding labels in or labels out
• Choice of rewind mandrels from 25mm (1”) to 76mm (3”)
• Rewind speed up to 300 mtrs/min (984 ft/min)
• HMI touch screen for easy job set up including, label or length count
options with programmable slow down & stop, total batch count, machine
and clear substrates complete with adjustable splicing table and
utilization data, machine run meter, unwind and rewind tension control,
interlocked pneumatic web clamps
unwind brake release for quick roll change, job save function
• Quick release/removable nip roller with pneumatic pressure control
• Scissor slitting knife box complete with 5 sets of rotary scissor knives,
auto knife throw off, removable knife shafts for easy webbing, “on the run”
lateral adjustment
OPTIONAL EQUIPMENT
• Dual rewind
• Flyeye web inspection camera systems
• Web advance (available for both single & twin rewind options)
• 12mm rewind mandrel upgrade
• Servo motor upgrade for the rewind (available for both single &
• Stroboscopes
twin rewind options)
• Closed loop tension control via transducer roller
Roll lift
Flexo print unit
Die cutting station
Twin rewind
Venturi
Missing label detection
(clear on clear)
• Servo motor upgrade for the unwind
• Master roll adjustable splice table
• Vernier knife setting within the knife box
• Motorised roll lift
• Bulk waster rewind
• Crush or razor slitting
• Missing Label Detection
• Flag & splice detection
• Clear label count sensor
• Rotary die cutting (with or without re-register)
• Flexographic Printing (with or without re-register)
• UV, IR & hot air drying options
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omega VSR series
Vertical slitter inspection rewinders
omega modular
converting lines
Innovative design combined with cutting edge technology and high build quality make the Modular Converting Lines from Omega Systems the
• The standard Omega VSR is a high speed slitter inspection
market leader for custom built converters. Available in web widths of 330mm (13”), 430mm (17”) & 530 (21”) the modular platform has a wide
rewinder capable of speeds up to 300mtrs/min (984 ft/min)
range of options including unwinds, printing units, lamination, die cutting and rewinding or sheeting modules which can be combined to create a
• Standard and servo driven models are available in web
custom solution for most converting applications.
widths of 330mm (13”), 430mm (17”) & 530mm (21”)
• For 100% print inspection the HSR can be fully
The converting lines can also be used in conjunction with other finishing
integrated with the Flytec range of Camera
equipment such as Vectra turret rewinders from A B Graphic International,
Inspection Systems, supplied as a complete package
fan folders or batcher stackers.
from a single source
STANDARD EQUIPMENT
• Air expanding 76mm (3”) unwind mandrel, adjustable tension
control, programmable end of roll slow down or stop function;
Max roll diameter 800mm (31.5”)
• Adjustable master roll splicing table with interlocked pneumatic
web clamps and tape dispenser
• Inspection frame, suitable for mounting flag/splice detection sensors
and Missing Label Detection
• Roller festoon enables errors to be stopped on the splicing table
• Air expanding 76mm (3”) rewind shaft with adjustable speed and tension
at speeds up to 300 mtrs/min
• Operator inspection table
control; maximum rewind diameter 610mm (24”).
• Electronic web guiding system with ultra sonic sensor suitable for
• Capable of winding labels in or labels out
opaque and clear substrates complete with adjustable splicing table and
• Choice of rewind mandrels from 25mm (1”) to 76mm (3”)
interlocked pneumatic web clamps
• Rewind speed up to 300 mtrs/min (984 ft/min)
• Scissor slitting knife box complete with 5 sets of rotary scissor knives,
• HMI touch screen for easy job set up including, label or length count
auto knife throw off, removable knife shafts for easy webbing, “on the
options with programmable slow down & stop, total batch count, machine
run” lateral adjustment
utilization data, machine run meter, unwind and rewind tension control,
unwind brake release for quick roll change, job save function
• Electronic taper tension control
OPTIONAL EQUIPMENT
• Web advance
• Motorised roll lift
• Servo motor upgrade for the rewind (available for both single & twin
CONVERTING LINE MODULES
• Unwinds available to handle 700mm, 1000mm and 1250mm
diameter rolls.
• Rotary die cutting & sheeting units, with or without servo driven
re-register facility, matrix rewind etc
• Flexographic coating & printing units, with or without servo driven
re-register facility, UV, IR or hot air driers
• Inspection equipment including; Stroboscopes, MLD and 100%
Camera inspection systems.
• Under & overlamination modules
• De-lamination/re-lamination modules
• Slitting options for scissor, razor and crush as well as automatic
knife setting units
• Air assisted web turn bars
• Rewinding options for single, twin and turret rewind applications
• Base units for mounting inkjet marking systems
• Servo drive packages complete with closed loop tension control for
• Bulk waste rewinding
difficult substrates
• Insetting & insertion units
“The only limits are your own imagination”
rewind options)
• Closed loop tension control via transducer roller
• Servo motor upgrade for the unwind
Bulk waste rewind option
Closed loop tension control option
• Motor driven cross adjustment for scissor slitting (allow operator to
adjust the slitting from a seated position)
• Vernier knife setting within the knife box
• Bulk waste rewind
• Crush or razor slitting
• Missing Label Detection
• Flag & splice detection
• Clear label count sensor
Servo drive option
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Stroboscopes option
• Stroboscopes
• Flyeye web inspection camera systems
• 12mm rewind mandrel upgrade
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modular converting lines
options for
omega converting lines
100% Camera inspection systems
Lamination modules
Rotary sheeting/through cutting unit
Full-rotary screen head (Stork)
Flexo printing
Die cutting stations
Label applicators
Turret rewinders
Twin rewind
Rotary scissor slitting
Crush cut slitting
Razor blade slitting
◄ 1000mm Unwind with roll lift, webguide and
splicing table, die station, matrix stripping,
sheeting/through die cutting station, 2nd matrix
stripping, shingle conveyor
▲ Servo driven 1000mm Unwind with roll lift, webguide
and splicing table, label applicators, die station with
Kocher and Beck GapMaster upgrade, single 1000mm
rewind module with roll unload
◄ 1000mm Unwind with roll lift, webguide and
splicing table, flexo printing, turnbar, two die
stations with matrix rewind, 2nd turnbar, slitting,
rewind and Vectra automatic turret rewind
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omega FSR series
Omega Ti Series
This range of equipment has been specifically designed to meet the current trends in flexible packaging which requires thin unsupported
By combining the latest technology coupled with innovative design we have developed the Omega Ti Series of machine for RFID inserting & converting
Filmic slitter inspection rewinders for unsupported films
film to be slit, inspected & rewound.
Available in 330mm (13”), 430mm (17”) & 530 (21”) web widths the Omega FSR series of machines from A B Graphic International
includes as standard features;
Solutions for RFID inserting & converting
Ti 200
The Ti 200 is an entry level machine which allows the customer
• 1000mm dia driven unwind complete with
76mm (3”) air expanding shaft, programmable
to take a single lane of pre-printed & die cut labels & apply the
end of roll slow down or stop function,
RFID insert underneath the label.
electronic web guide with adjustable splice
SPECIFICATION
table & interlocked web clamps.
Maximum web width 200mm (8”)
• Inspection table suitable for mounting Fleye
automated camera inspection systems,
Minimum web width 50mm (2”)
stroboscopes, MLD and flag & splice
Maximum unwind & rewind diameters 450mm (18“)
detection
Maximum applicator speed 1000 labels/min
• Scissor slitting
Maximum label length 305mm (12”)
• Closed loop tension control
Minimum label length 35mm (1.375”)
• Slow down festoon complete with splice table
Maximum web speed 60 mtrs/min subject to label size
& material specification
interlocked web clamps
OPTIONAL EQUIPMENT
Rewind mandrels from 25mm (1”) up to 76mm
twin lay on roller & dancer tension control and
Bulk waste rewind
(3”) diameter
a maximum rewind diameter of 700mm (27.5”)
Razor slitting
100mm (4”) or 152mm (6”) oversleeves
• Touch screen HMI
Crush slitting
Missing Label Detection systems
• Maximum machine speed 300 mtrs/min
Venturi trim extraction
Flag & splice detection with error placement
(984 ft/min) – dependent upon inspection
Static elimination bar
Stroboscope
features and material specification
Label count sensor for clear labels
Fleye camera inspection systems
• Dual 76mm (3”) air expanding rewind shafts,
servo HSR twin rewind
Ideal for multiple substrates including film
converting
lines for RFID
The converting requirements for customers involved in RFID & smart label production varies considerably from client to client. The Omega Modular
Converting Lines from A B Graphic International allows the customer to specify a custom built solution to meet his exact needs.
Available in web widths of 330mm (13”), 430mm (17”) and 530mm
(21”), a typical configuration for a RFID application could include
The omega HSR range of high speed label inspection
unwind, de-lamination of the web, RFID insertion, re-lamination of
slitter rewinders has been introduced following the world
the web, die cutting in register to the print, slitting & rewinding.
wide success of the Omega SR range.
The all new HSR has the benefits of an increased unwind
diameter capacity, increased rewind diameter capacity
and the highest speed in its class
The standard HSR comes highly specified and can be
further enhanced by the addition of a wide range of
options including converting modules
For 100% print inspection the HSR can be fully integrated
with the Flytec camera inspection system supplied as a
servo
TECHNOLOGY
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complete package from one source.
High speed, big features, innovations
Many additional features are available including overlamination and the ability to convert film into RFID self adhesive
labels. In-line & off-line RFID checking systems can also be
supplied to suit customer requirements.
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omega RTS Sheeter
The Omega RTS is a guillotine style sheeter which is available in 330mm (13”), 410mm (16”) & 510mm (20”) web widths. It can run either independently as a standalone unit, or it can be run inline with a printing press.
The standard operation is left to right web direction, but they can be built on request to run right to left.
STANDARD SPECIFICATION
• 76mm (3”) air expanding unwind shaft with a maximum
roll diameter of 700mm (27.5”)
• Unwind tension control via an electromagnetic brake
• End of roll slow down or stop function
• Loop control via an ultra sonic sensor
• Servo driven infeed nip roller assembly
• Guillotine cutting blade assembly with options for cut to
mark, cut to length or cut to interlabel gap.
camera inspection
systems by Flytec
FleyeVision
entry level
Compact design;
simple & easy to
operate
The low cost entry level inspection system for the automatic detection of
missing labels, flags & splices, broken matrix and major print defects at
speeds up to 300 mtrs/min.
• Cut to mark function includes a “sensor window” to
detect the required mark and ignore random inputs
• Cutting tolerance +/- 0.15mm (0.006”)
• 1000mm (39”) long shingle conveyor with batch and jog
functions
FleyeVision
system
100% Print Inspection system for slitter inspection rewinders and
• HMI with 15mm (6”) screen and multi lingual options for
converters to add confidence to both the label converter and the end
display
user. The FleyeVision inspection system is essential for pharmaceutical and security applications and has options for barcodes, OCR, gap
control, PDF comparison and Braille inspection. The FleyeVision 100%
camera inspection system from A B Graphic International is the fully
modular solution to all your inspection needs. Add value to your
OPTIONAL EQUIPMENT
• 25mm (1”) to 76mm (3”) diameter unwind shafts
business while being confident that every label you send out is verified
• Intersheet waste trim (fully programmable)
by a 100% inspection system. The FleyeVision system uses the latest
• Scissor slitting including 4 knife sets
line scan camera technology available in resolutions from 2k to 8k in
• Razor slitting including 4 knife holders & blades
either greyscale or colour to detect print defects such as scratches, text
• Venturi trim extraction
irregularities, ink smudges, registration shifts and colour variations on
most substrates including holographic foil.
FleyeVision
and vectra
turret
rewinders
DIMENSIONS
Length: 2510mm
Depth: 1150mm
Height: 1570mm
The FleyeVision system can also be used to inspect
labels being rewound on a Vectra Turret rewinder. The
system is mounted up-stream of the turret and informs
the operator which rolls contains errors as well as
informing the operator how many errors there are and
Delivery table
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Tension control
Scissor slitting knives
700mm Unwind and infeed
assembly
where they are placed in the roll. Rolls containing errors
are automatically identified and can be removed for
corrective action. Rolls can be accepted, reworked or
discarded as necessary .
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