Automotive Wires and Cables

Transcription

Automotive Wires and Cables
LEONI connects – People, Enterprises, Markets
The Quality
Connection
Content
Edition: May 2006
Subject to change and error.
© by LEONI Kabel GmbH 2006
Please note: LEONI herewith warrants that the delivery items contained in this catalogue will be of
the agreed nature and quality upon passing of the risk. Aforementioned nature of the delivered
items shall be exclusively rated and measured by the sale and purchase agreements made in writing
between LEONI and the purchaser about nature and quality, properties and characteristic performance
features of the respective delivery item. Illustrations and information contained in catalogues, price
lists and other information material disclosed to the purchaser by LEONI as well as any information
describing the product shall be only legally binding, if expressly being referred to as binding information. Under no circumstances, such information shall be taken as guarantee for the special quality or
nature of the delivery item. Such quality guarantees must be explicitly agreed upon in writing. LEONI
herewith reserves the right to modify the content of this catalogue at any time.
LEONI – The Quality Connection
2 Content
4 LEONI sets standards
6 LEONI quality management
7 LEONI – the global player
Type designation
8 Coding key
9 Examples
Marking
10 Marking of automotive wires
Conductor and Insulation materials
11 Insulation materials
12 Insulation material properties
14 Conductor materials
Standards
16 Overview of standards
Product range
17 Automotive cables, single-core
45 Automotive cables, multi-core
Packaging
68 Packaging
The LEONI group
70 We also produce …
The Quality
Connection
Automotive cables
single-core
Automotive cables
multi-core
page 17
page 45
unshielded
18 FLY
19 FLYW
20 FLYK
21 FLYWK / FLRYWK
22 FLRY-A
23 FLRY-B
24 FLRYW
25 FLRY T2 IR
26 FLRY T2 ID
27 FLRY T3 IR
28 FLRY T3 ID
29 FLR4Y
30 LEONI Mocar® 125 P
31 LEONI Mocar® 125 X
32 LEONI Mocar® 150 A
33 LEONI Mocar® 180 E
34 LEONI Mocar® 210 F
35 LEONI Mocar® 260 T
36 TXL
37 TWP
38 AV
39 AVS
40 AVSS
41 FL91Y / FL11Y
42 FLYY
43 FLY0Y / FLYK0Y
shielded
44 FLRYDY
ABS/ESP sensor cables
46 FLR4G11Y / FL4G11Y
47 FLR2X11Y
48 FLR31Y11Y
49 FLRY11Y
Cables up to 105 °C
50 FLYY / FLRYY / FLYKYK
51 FLYYF
52 FLYZ
53 FLRYBY / FLRYDY / FLRYBDY / FLRYCY
54 FLRYY (GGVS) / FLRYY11Y
55 FLY(YDY)(YBY)CY 3x0.35+(1x0.35)+(2x0.35)
Cables up to 125 °C
56 FLYWYW / FLRYWYW / FLRYWZ / FLRYWYWF
57 FLR91Y11Y / FLR12Y11Y / FLU7Y11Y / FLU6Y11Y
Cables from 150 °C
58 FLR13Y13Y / FLR13YC13Y / FLU7Y7Y /
FLU6Y6YF / FLR6YC6Y
LEONI Dacar® data cables
59 LEONI Dacar® 502 – LVDS
60 LEONI Dacar® 533 – Bus systems
61 LEONI Dacar® 550 – Sensor cables
62 LEONI Dacar® 570 – Car telephone cables
LEONI Dacar® coaxial cables
63 LEONI Dacar® 300
64 LEONI Dacar® 302
LEONI Hivocar®
65 LEONI Hivocar®
Flat cables
66 LEONI exFC®
Ribbon cables
67 Ribbon cables
The Quality
Connection
LEONI sets standards
The production of wires and cables is a traditional activity at LEONI
going back several decades. In fact, the first automotive wires were
manufactured in the 1930s, and LEONI has been setting standards in
this product sector for the entire industry ever since. For example,
the first ever automotive wires with reduced insulation thickness –
which LEONI developed for a manufacturer of sports cars – are now
the industry-wide standard. It would be wrong, however, to think that
we have been content to rest on our laurels. New production start-ups
in Hungary, Poland, Mexico and China plus selective company takeovers have turned LEONI into the world‘s biggest and most successful
producer of wires for automotive applications.
Our product engineers not only have considerable know-how in the
full range of automobile-related applications but are also highly experienced in the production of cables and in the solving of even the most
difficult cabling problems. Our customers know this and appreciate it.
LEONI is your partner for:
 Consulting on product optimization
 Development of system solutions
 Development of prototypes and series
 Laboratory, testing and RF instrumentation
This current catalogue provides a comprehensive overview of our
standard range of practice-proven automotive wire products.
If you fail to find the wire you need, please let us know. We will be glad
to make it to your specifications.
Your “Automotive & Standard Cables” Team.
There is tradition and
a future in expertise.
The Quality
Connection
Top names place their
trust in LEONI
Some of our customers
Audi
BMW
Bosch
Continental Teves
DaimlerChrysler
Delphi
Fiat
Ford
General Motors
JAH
Lear
MAN
Porsche
PSA
Renault
Siemens VDO
Sumitomo
Volkswagen Group
Yazaki
The Quality
Connection
LEONI quality management
LEONI quality management
It receives special attention from us in the exactness with which we
conduct our planning, testing and draw up our documentation.
Without this attention we would be unable to satisfy the exceptionally high standards of our customers from the automobile industry.
The quality management at all the LEONI Wire and Cable locations
throughout the world is certified as complying with ISO 9001:2002;
locations producing automotive cables are also certified according
to ISO/TS 16949:2002. Our efforts are concentrated on preventive
quality assurance involving fault-inhibiting instruments such as FMEA
or machine and process capability analysis.
We use state-of-the-art systems to continuously measure, monitor
and control the diameter and dielectric strength of our cables and
wires during the production process. Regular testing of random
samples (statistical process control methods) guarantees product
compliance with the required limit values. With these tests conducted
directly alongside the production line it is possible to respond quickly
to any faults.
Product properties are tested in accordance with our customers‘ own
specifications and/or German and international standards. They include:
cable and wire behavior under extreme temperature
conditions
functionality after artificial ageing
resistance to fuels, lubricants and environmental influences
resistance of the insulated covering to stretching,
abrasion and tearing
mechanical and electrical properties of the conductor
alternate bending strength and resistance to torsion
Through the combined efforts of these quality assurance activities we
are able to continuously optimize our ambitious quality goals.
LEONI environmental management
For us, business success with ecological responsibility is not a contradiction in terms. As a globally active producer we acknowledge our
co-responsibility in protecting the world‘s natural resources and basis
of life. It is our objective to strike a harmony between nature‘s needs
and our company‘s interests. As such, environmental protection is an
intrinsic element of our corporate activities.
We motivate our contractual partners to follow environmental guidelines that are equivalent to our own and advise our customers on how to
use and dispose our products in an environmentally responsible manner.
Our environmental management system is certified as complying
with DIN EN ISO 14001, confirming that our environmental policy is
effectively implemented.
LEONI – the global player
The Quality
Connection
The high quality of LEONI products is one of the
most important factors behind the company‘s success.
Cable facilities of the business unit
“Automotive & Standard Cables”
LEONI Kabel, Roth
(Germany)
LEONI Slowakia, Nova Dubnica
(Slovakia)
LEONI Kabel Polska, Kobierzyce
(Poland)
LEONI Kábelgyár Hungaria, Hatvan
(Hungary)
LEONI Cable (Changzhou), Changzhou
(China)
LEONI Cable, Cuauhtémoc
(Mexico)
LEONI Kablo ve Teknolojileri, Gemlik
(Turkey)
Coding key
Type
designation
The type designation provides information on the type of wire, the
insulation and sheath materials used and the principle design features
in abbreviated and simplified form.
1. Type of wire (German abbreviations)
FL = Automotive wire
FZL = Automotive ignition wire
2. Special conductor materials (excluding electrolytic copper)
M Materials other than E-Cu or resistance conductors
(e. g. aluminium, steel, steel copper, etc.)
W Resistance conductors
(usually copper alloys with Ni, Cr, Mn, etc.)
3. Geometric construction of insulation
Normal thickness of insulation (equivalent to ISO 6722 “Thick wall”)
is not coded.
U Greatly reduced thickness of insulation equivalent to ISO 6722
R Reduced thickness of insulation equivalent to ISO 6722✖
S Reinforced insulation
(thickness bigger than specified in ISO 6722)
✖ The code can also be used for other thicknesses.
The relevant standard or thickness is then also named.
4. Codes for the dielectrics
Code for the dielectrics used for the insulation and sheath.
Y Soft-PVC (polyvinyl chloride)
YW Soft-PVC, heat-resistant, hot-pressure resistant
YK Soft-PVC, cold-resistant
2Y PE (polyethylene)
4Y PA (polyamide)
6Y FEP (tetrafluoroethylene/hexafluoropropylene)
7Y E/TFE (ethylene/tetrafluoroethylene)
9Y PP (polypropylene)
11Y TPE-U (thermoplastic elastomer on polyurethane basis)
12Y TPE-E (thermopl. polyester elastomer on polyether ester basis)
13Y TPE-E (thermopl. polyester elastomer on polyester ester basis)
31Y TPE-S (thermopl. polyester elastomer on polystyrene basis)
41Y TPE-A (thermopl. polyester elastomer on polyamide basis)
51Y PFA (perfluoroalkoxy copolymer)
91Y TPE-O (thermopl. polyester elastomer on polyolefin basis)
X PVC-X (polyvinyl chloride crosslinked)
2X XLPE (polyethylene crosslinked)
A type designation is made up of several groups. The type of wire is
specified first and then its construction from inside to outside.
4G EVA (ethylene/vinyl acetate)
10Y PVDF (polyvinylidenfluoride)
In foamed materials the code is preceded by a “zero”:
e. g. 02Y = foamed or cellular PE.
5. Codes for constructional elements
Codes for further constructional elements and non-extruded
coverings (where applicable).
B Foil shield
C Copper wire braiding
D Copper wire spiral shield
G Glass fiber braiding
P Insulation foil
T Textile braiding
6. Special design features
F Flat wire
Z Multi-core wire with separable cores
7. Finally …
… the number of cores (except in the case of single core wires) and
the nominal cross-section in mm2 are specified. Especially flexible or
highly flexible stranded conductors are identified by additional specification of the nominal cross-section of the single wire.
In some cases the type of metal plating is specified for metal-plated
copper wires as follows:
SN tin-plated NI nickel-plated
AG silver-plated
Bare copper has no special code.
Various components joined by specific structural elements (e. g. inner
sheaths or inner shields) are grouped in parentheses in the type code
(see examples of coding).
Examples
Type
designation
1. Single-core cables
FL Y
0.5
0.5 mm2
FL Nominal cross-section
R
Y
0.75
Nom. cross-section
PVC insulation
Automotive wire
FL 25.0/ 0.1
Max. individual
0.75 mm2
PVC insulation
Reduced thickness of insulation✖
YK wire-diameter
Nominal cross-section 25 mm2
Insulation (cold-resistant PVC)
Automotive wire
Automotive wire
FL R Y 2x 1.5 sn- A
FL Y Y 2x 0.5
FL R Y B D YW 2x 0.5
Nominal cross-
Symmetric
conductor structure✖
2. Multi-core cables
Tinned individual wire
Nominal cross-section 1.5 mm
2
Two cores
Nominal cross-section 0.5 mm2
Two cores
PVC sheath
PVC insulation
Automotive wire
PVC insulation
Automotive wire
section 0.5 mm2
Two cores
Outer sheath
(heat-resistant PVC)
Copper wire spiral shield
Foil shield (static shielding)
PVC insulation
Automotive wire
FL
Y
(Y
D
Y) (Y
B
Y) C
Y
3x0.35+
(1x0.35)+ (2x0.35)
2 cores with
foil shield and inner sheath
1 core with inner shield
(copper wire braiding and inner sheath)
3 cores (without inner shield and inner sheath)
PVC outer sheath for all elements
Complete shield (copper wire braiding) for all elements
PVC inner sheath for the specially grouped elements
Inner sheath (foil tape) for the specially grouped elements
PVC insulation for further specially grouped elements (cores)
PVC inner sheath for the specially grouped element
Inner shield (copper wire spiral shield) for the specially grouped element
PVC insulation for a specially grouped element (core)
PVC insulation
Automotive wire
✖
according to ISO 6722
Marking
Marking of automotive wires
Manufacturer’s markings
1. Single-core wires with a nominal cross-section of 0.35 mm2 and
more are permanently marked with the manufacturer’s logo “LEONI”
at maximum intervals of 200 mm (embossed or printed).
Color coding
1. The colors commonly used for the insulation of automotive wires
are: white, yellow, grey, green, red, violet, brown, blue, black, orange.
(Colors according to DIN 47002 and DIN IEC 304).
The marking of wires with a nominal cross-section smaller than
0.35 mm2 is the subject of agreement between the manufacturer and
user.
2. Two-color automotive wires are marked by two diametrically
opposed extruded longitudinal stripes. The width of every stripe must
cover at least 7 % of the surface of the wire, with both marking stripes
together covering at most 35 % of the surface.
2. There are several alternative methods of marking multi-core wires:
Marking of one (or more) core(s) as described under 1 above.
Embossing or printing of the sheath.
3. Tricolor automotive wires are marked according to LV 112, Part 6:
■ First color: primary color.
■ Second color: longitudinal stripes (as under 2 above).
■ Third color: in the form of rings. Width of rings: 3 ± 1 mm.
Distance between two successive rings: 6 to 20 mm.
An offset of maximum 1 mm between the two ring halves
is permissible.
Other markings
On request the wires can also be supplied with numbers printed on
them. Since automotive wires fall into the class of low-voltage wires,
no CE marking is needed.
10
Insulation materials
LEONI develops and uses insulation materials that provide
high reliability and durability under operating conditions.
The structure and properties of the materials used are listed
below and in the table on page 12–13.
Thermoplastics
■ Plasticized or semi-crystalline polymers
■ Viscoplastic properties in the service temperature range
■ Plastically ductile at temperatures above the yield limit
Thermoplastic elastomers
■ Polymer soft and hard segments
■ Rubber-like elastic properties in the service temperature range
■ Plastically ductile at temperatures above the yield limit
Elastomers / Crosslinked plastics
■ Crosslinked polymer soft and hard segments
■ Rubber-like elastic properties with high reversible deformability
in the service temperature range
■ No thermoplastic flow properties – the crosslinked structure
is retained up to decomposition temperature, i.e. well above
service temperature
Requirements and quality
■ Material testing and development according to customer
specifications and/or national and international standards
■ Optimization of properties to meet changed or new requirements
■ Regular quality control in the form of product audits
Conductor and
Selection criteria
■ Service temperatures
■ Electrical values
■ Flexibility/hardness
■ Mechanical stability under load
■ Wear resistance
■ Resistance to oil, fuels, brake fluid, acids/alcalines, organic agents
■ Flame-retardant
➔ halogen-free
➔ low halogen
Service temperatures
The low service temperature range is determined by cold strength
tests, dynamic bending strength tests or by wrapping tests at low temperature in accordance with ISO 6722. The maximum continuous service
temperature for materials with impairment of specific material properties is defined by the temperature index according to DIN ISO 2578.
Temperature-time curves with a 50 % reduction of the original elongation at break after heat storage define the temperature index at
3000 h. Higher temperatures are permitted for shorter time intervals
(thermal overload capacity).
The diagram shows examples of how to determine the continuous
service temperature. The measurement curves lie above the temperature-time curves specified for the material. The zone in between represents the confidence interval.
temperature/time curve
measurement curve
11
Conductor and
Insulation material properties
Symbol
Name
e.g. DIN ISO 1629 and 7728
Density
Ignition
residue
Extractable
constituents
DIN 76722
DIN 53479
DIN 53568
T1
DIN 53738
Halogen
content
Hardness
Shore A/D
Tensile
strength
DIN 53505
DIN 53504
g/cm3
%
%
approx. %
Y
1.30–1.45
10–30
20–30
35
85A– 95A
>10
MPa
PVC-P
Polyvinyl chloride (plasticized)
PVC-P
PVC-P
PE
PA
FEP
ETFE
PP
PP-FR
PFA
cold-resistant✖
hot-pressure resistant, heat-resistant✖
Polyethylene
Polyamide
Tetrafluoroethylene hexafluoropropylene
Ethylen tetrafluoroethylene
Polypropylene
Polypropylene, flame-retardant
Perfluoroalkoxy copolymer
YK
YW
2Y
4Y
6Y
7Y
9Y
9Y
51Y
1.24–1.34
1.24–1.34
0.92–0.95
1.01
2.14
1.70
0.91
1.05–1.3
2.15
10–15
8–15
0
0
0
0
0
0–10
0
30– 40
20–30
0
0
0
0
0
0
0
30
35
0
0
75
60
0
10
75
80A– 95A
92A– 97A
50D– 62D
–/72D
–/55D
–/75D
–/70D
–/70D
–/55D
>10
>15
>15
> 40
>15
>30
>15
>15
>20
PVDF
Polyvinylidenfluorid
10Y
1.8
0
0
35
–/78D
>25
g/cm3
%
%
approx. %
MPa
TPE-U
TPE-E
TPE-E
TPE-S
TPE-A
Thermoplastic polyether polyurethane
Thermoplastic polyether ester elastomer
Thermoplastic polyester elastomer
Thermoplastic polystyrene block copolymer
Thermoplastic polyamide elastomer
11Y
12Y
13Y
31Y
41Y
1.12
1.16–1.25
1.25–1.28
1.10–1.30
1.01–1.06
0
0
0
0–10
0
0
0
0
0
0
0
0
0
0–10
0
85A–54D
40D–72D
–/55D
55D– 65D
75A–70D
>30
>25
>30
>15
>25
TPE-O
Thermoplastic polyolefin elastomer
91Y
0.95–1.25
0–10
0
0–10
87A/–
>10
g/cm3
%
%
approx. %
MPa
E/VA
Ethylene vinyl acetate
4G
1.30–1.40
40–50
0–10
0
80A– 85A
>7
PVC-X
PE-X
PE-X
Polyvinyl chloride, crosslinked
Polyethylene, crosslinked (XLPE)
Polyethylene, crosslinked, halogen-free (XLPE)
X
2X
2X
1.35
1.1
1.4
15
0
20
30
0
0
30
10
0
95A/–
95A/–
–/42D
>10
>10
>10
All compounds used are lead free
12
✖
Code
e.g.
Conductor and
Service Temperatures
Resistance to
Elongation
at break
Temperature
index✖✖
Thermal
overload
capacity
Cold
winding
test
Specific
volume
resistance
Dielectric
strength
DIN 53504
DIN ISO
2578
ISO 6722
ISO 6722
DIN 53482
DIN 53481
°C/48 hrs
°C
Abrasion
Flame
retardation
Oil
ISO 6722
Fuels
Brake fluid
Acids/
Alkalines
Organic
agents
ISO 6722
Ω · cm
kV/mm
>1012
>10
+
+
+
+
–
+
–
–50
–25/–40✖
– 40
–50
– 65
– 65
– 40
– 40
– 80
12
>10
>1012
>1016
>1012
>1015
>1015
>1016
>1014
>1015
>10
>10
>30
>10
>30
>30
>30
>20
>30
+
+
+
++
++
++
+
+
++
+
+
––
–
++
++
––
+
++
+
+
–
++
++
++
+
+
++
+
+
+/– ✖
++
++
++
+
+
++
–
–
––
+
++
++
–
–
++
+
+
+
+
++
++
+
+
++
–
–
–
+
++
++
+
+
++
160
–30
>1014
>30
++
++
++
++
++
+
+
°C/3000 hrs
°C/48 hrs
°C
Ω · cm
kV/mm
> 400
> 400
>300
>200
> 400
125
90
150
125
90
150
150
180
150
120
– 40
– 40
– 40
– 40
–50
9
>10
>109
>109
>1010
>1010
>10
>10
>10
>10
>10
++
++
++
–
++
–
–
+/– ✖
+/–
–
++
++
++
+
++
++
++
++
+
++
+
+
+
–
+
+
–
+
+
–
+
+
+
–
+
>300
125
150
– 40
>1014
>20
–
+/– ✖
–
–
–
+
–
%
°C/3000 hrs
°C/48 hrs
°C
Ω · cm
kV/mm
>150
140
180
– 40
10
>10
>10
–
–
–
–
–
–
–
>150
>200
>200
105
125
125
140
150
150
– 40
– 40
– 40
>10
>1014
>1014
>10
>20
>10
++
+
+
+
+
+
+
+
+
+
+
+
–
–
–
+
+
+
+
+
+
%
°C/3000 hrs
>150
105✖
>150
>150
>300
>300
>200
>200
>200
>200
>200
105
125
90
105
210
180
125
125
260
110
140
100
140
260
230
150
150
290
>100
150
%
110/125✖ –25/–40✖
12
++
+
–
––
Excellent
Good
Fair
Poor
✖
depends on recipe, as required
✖ ✖ criterion: residual elongation at break > 50 %
13
Conductor and
Conductor materials
Most of our conductor material is copper (Cu). For the production of
our wires we mainly use Cu-ETP1 (oxygenic copper) and Cu-OF 1
oxygen-free copper for special applications (e. g. hydrogen resistance).
In addition to pure copper we also process a variety of copper alloys
for special applications.
Extract from EN 13602 – copper and copper alloys – raw wire made of copper
Symbol
Material
number
Oxygenic copper
Cu-ETP1
CW 003 A
(E-Cu)
Composition
Density
in % by weight
g/m3
Cu ≥ 99.90
Oxygen
max. 0.040
Oxygen-free copper, non-deoxidized
Cu-OF1
CW 007 A
Cu 99.95
(OF-Cu)
Melting
point
% IACS
min.
Notes on properties and use
8.9
1083 °C
101
Oxygenic (tough-pitch) copper with an
electrical conductivity in the soft state of
≥58.58 m/Ωmm2 at 20 °C.
8.9
1083 °C
101
High-purity copper, largely free of elements that evaporate in vacuum, with
an electrical conductivity in the soft state
≥58.58 m/Ωmm2 at 20 °C.
Intermediate material meeting high requirements on hydrogen resistance; welding and
hard soldering capability.
For vacuum systems and electronics.
International Annealed Copper Standard = IACS
Electrical conductivity of copper = min. 58 m/Ωmm2 = 100 % IACS
14
Conductor and
Galvanic coatings: The metal materials used for galvanically refined copper wires are tin, silver or nickel, depending on the requirements.
Tin
Designation
Density
Melting point
Symbol
Silver
Tin 99.90
7.29 g/cm3
232 °C
Sn
Criteria for use
Good solderability
Effective protection against corrosion
Designation
Density
Melting point
Symbol
High
Nickel
Fine silver 99.97
10.5 g/cm3
960 °C
Ag
temperature resistance
surface conductivity (skin effect)
Good
Designation
Density
Melting point
Symbol
Nickel 99.90
8.9 g/cm3
1450 °C
Ni
High
resistance to corrosion and
temperature
Temperature limits for the use of conductor materials.
Directive CSA-C22.2 No. 210.2 assigns conductor materials to the following temperature limits:
Temperature range max. 150 °C
and tin-plated copper with single
wire Ø ≤0.38 mm
Copper-plated steel wire (e.g. Staku)
with single wire Ø ≤ 0.38 m
Bare
and tin-plated copper with
single wire Ø ≥0.38 mm
Copper-plated steel wire (e.g. Staku)
with single wire Ø ≥0.38 m
bare and tin-plated
Silver-plated copper
Copper alloy
Bare
copper
Silver-plated alloys of cadmiumchrome-copper
Nickel-plated steel wires
Pure nickel wires for flexible
applications and nickel alloys
Nickel-plated
15
Overview of standards
Standards
Abbreviations:
Global Standards
ISO 6722
LV112 + 212
PSA
PSA
FLRY IR
FLRY ID
FLRYW IR
FLRYW ID
Peugeot, Citroën
96 418 794 99
Automotive standard cable with reduced insulation
Automotive standard cable with diminished insulation
Automotive standard cable heat-resistant with reduced insulation
Automotive standard cable heat-resistant with diminished insulation
SAE J 1128
TWP
GPT
HDT
TXL
GXL
SXL
TWE
GTE
HTE
Engineering Society for advancing mobility Land, Sea, Air and Space
Thin wall, thermoplastic insulated
General purpose, thermoplastic insulated
Heavy duty, thermoplastic insulated
Thin wall, cross (X) linked polyolefin insulated
General purpose, cross (X) linked polyolefin insulated
Special purpose, cross (X) linked polyolefin insulated
Thin wall, thermoplastic elastomer insulated
General purpose, thermoplastic elastomer insulated
Heavy duty, thermoplastic elastomer insulated
JASO D 609-90
AV
AVS
AVSS
AVSSf
CAVS
Japanese Automobile Standard
Vinyl insulated low tension electric cable for automobiles
Low tension cable with reduced outside diameter for automobiles, general wall thickness
Low tension cable with reduced outside diameter for automobiles, thin wall thickness
Low tension cable with reduced outside diameter for automobiles, thin wall thickness, high flexibility
Construction of conductors pressed in circular shape,
low tension cable with reduced outside diameter for automobiles, general wall thickness
Crosslinked vinyl heat-resistant low-tension cable for automobiles
Crosslinked polyethylene heat-restistant low-tension cable for automobiles
AVX
AEX
Customer Standards
FIAT
91107/17 + 91107/18
VW
60306
16
Automotive cables
single-core
Product range
17
Single-core
cables
FLY
unshielded
PVC automotive cable
Temperature range:
–40 °C to +105 °C (3000 hrs)
Construction / Materials
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare. Conductor construction according to ISO 6722.
Insulation
Plasticized PVC with properties according to ISO 6722, Class B,
lead free.
Special properties
Conductors with cross-sections > 6 mm2 are also suitable as battery
cables.
Standards and specifications
LV 112
BMW 95007-2
VW 60306
Conductor construction
Nominal
cross-section
No. of
strands
mm2
0.5
0.75
1
1.5
2
2.5
3
4
6
10
16
25
35
50
70
95
120
18
16
24
32
30
40
50
60
56
84
80
126
196
276
400
560
740
960
Insulation
Cable
Diameter of
single wire
Diameter of
conductor
Electrical
resistance
at 20 °C
Wall
thickness
Weight
min.
max.
mm
mm
mΩ/m
mm
mm
mm
0.21
0.21
0.21
0.26
0.26
0.26
0.26
0.31
0.31
0.41
0.41
0.41
0.41
0.41
0.41
0.41
0.41
1.0
1.2
1.35
1.7
2.0
2.2
2.4
2.75
3.3
4.5
6.3
7.8
9.0
10.5
12.5
14.8
16.5
37.1
24.7
18.5
12.7
9.42
7.6
6.15
4.71
3.14
1.82
1.16
0.743
0.527
0.368
0.259
0.196
0.153
0.6
0.6
0.6
0.6
0.6
0.7
0.7
0.8
0.8
1.0
1.0
1.3
1.3
1.5
1.5
1.6
1.6
2.0
2.2
2.4
2.7
2.9
3.3
3.5
4.0
4.6
6.0
7.0
8.7
10.0
11.9
14.0
15.4
18.7
2.3
2.5
2.7
3.0
3.3
3.6
3.9
4.4
5.0
6.5
8.3
10.2
10.7
13.0
15.0
16.2
19.7
✖
kg/km
9
12
15
20
26
32
38
49
69
113
181
288
361
521
716
918
1220
Nominal value, tolerance of number of strands: ± 5 % (≥ 6.0 mm2)
FLYW
Single-core
cables
unshielded
hot-pressure resistant
Temperature range:
–40 °C to +125 °C (3000 hrs)
Conductor
Insulation
lead free.
Special properties
Hot-pressure resistant test at 120 °C. Suitable for applications inside
the engine compartment.
Bosch 5 998 341…
Nominal
cross-section
No. of
strands 
Diameter of
single wire
Diameter of
conductor
max.
mm
16
24
32
30
40
50
60
56
84
80
126
196
mm2
0.5
0.75
1
1.5
2
2.5
3
4
6
10
16
25
✖
Insulation
Cable
Wall
thickness
max.
Electrical
resistance
at 20 °C
max.
nom.
min.
max.
approx.
mm
mΩ/m
mm
mm
mm
kg/km
0.21
0.21
0.21
1.0
1.2
1.35
37.1
24.7
18.5
0.6
0.6
0.6
2.0
2.2
2.4
2.3
2.5
2.7
8
11
14
0.26
0.26
0.26
0.26
0.31
0.31
0.41
0.41
0.41
1.7
2.0
2.2
2.5
2.75
3.3
4.5
6.3
7.8
12.7
9.42
7.6
6.0
4.71
3.14
1.82
1.16
0.743
0.6
0.6
0.7
0.7
0.8
0.8
1.0
1.0
1.2
2.7
2.9
3.3
3.5
4.0
4.6
6.0
7.5
9.5
3.0
3.2
3.7
3.9
4.4
5.0
6.5
8.1
10.2
19
25
31
37
47
68
111
179
278
Nominal value, tolerance of number of strands: ± 5 % (≥ 6.0 mm2)
O.D.
Weight
19
Single-core
cables
FLYK
unshielded
cold-resistant with increased flexibility
Temperature range:
–50 °C to +105 °C (3000 hrs)
Conductor
Insulation
lead free.
Special properties
Cold bending test according to ISO 6722 at –50 °C.
Short-term and long-term ageing according to ISO 6722, Class B.
Nominal
cross-section
No. of
strands
mm2
0.5
0.75
1
1.5
2.5
4
6
10
16
25
20
28
42
57
84
140
1015
1543
2510
4033
3169
Diameter of
single wire
Diameter of
conductor
max.
mm
0.16
0.16
0.16
0.16
0.16
0.08
0.08
0.08
0.08
0.11
Insulation
Cable
Wall
thickness
max.
Electrical
resistance
at 20 °C
max.
O.D.
Weight
nom.
min.
max.
approx.
mm
mΩ/m
mm
mm
mm
kg/km
1.1
1.3
1.5
1.8
2.3
3.3
4.2
5.2
6.7
8.0
37.7
25.1
18.8
12.7
7.54
4.71
3.14
1.85
1.16
0.743
0.6
0.6
0.6
0.6
0.7
0.8
0.8
1.0
1.0
1.2
2.0
2.2
2.4
2.7
3.5
4.5
5.3
6.7
8.2
9.9
2.3
2.5
2.7
3.0
3.9
4.9
6.0
7.3
8.8
10.5
9
12
15
20
32
53
76
124
198
298
FLYWK / FLRYWK
Single-core
cables
unshielded
heat- and cold-resistant
Temperature range:
–50 °C to +105 °C (3000 hrs)
Conductor
bare. Conductor construction according to DIN 46438 or customers‘
request.
Insulation
Plasticized PVC, heat- and cold-resistant, lead free.
Special properties
Cold bending test according to ISO 6722 at –50 °C.
Short-term and long-term ageing according to ISO 6722, Class B.
Bosch 5 998 342…
Insulation
Conductor construction✖
Nominal
cross-section
No. of
strands
mm2
0.5
0.75
1
1.5
2.5
✖
16
24
32
30
50
Diameter of
single wire
Diameter of
conductor
max.
mm
0.21
0.21
0.21
0.26
0.26
More cross-sections and strand constructions on request.
Cable
Wall
thickness
max.
Electrical
resistance
at 20 °C
max.
O.D.
Weight
nom.
min.
max.
approx.
mm
mΩ/m
mm
mm
mm
kg/km
1.0
1.2
1.4
1.7
2.1
37.1
24.7
18.5
12.7
7.6
0.28
0.6
0.3
0.3
0.7
1.4
2.2
1.8
2.2
3.3
1.6
2.5
2.1
2.4
3.7
6
9
12
16
30
21
Single-core
cables
FLRY-A
unshielded
with concentric conductor (Type A)
and thin wall insulation
Temperature range:
–40 °C to +105 °C (3000 hrs)
Conductor
bare or tinned. Conductor construction according to ISO 6722 (concentric construction).
Insulation
Plasticized PVC with properties according to ISO 6722, Class B.
BMW GS 95007-1
VW 60306
DBL 6312 / MB 22014
Ford WSK 1A348-A2
LV 112
MAN 3135
BOSCH 5 998 340
FIAT 91107/13
FIAT 91107/18
Nominal
crosssection
No. of
strands
Diameter of
conductor
max.
max.
bare/tinned
min.
bare/tinned
max.
min.
mm
mm
mΩ/m
mΩ/m
mm
7
7
0.21
0.26
0.7
0.8
77.9 / –
47.8 / –
84.8 / 86.5
52.0 / 54.5
19
19
19
19
19
19
0.19
0.23
0.26
0.32
0.37
0.41
1.0
1.2
1.35
1.7
2.0
2.2
34.1 / –
22.7 / –
17.0 / –
11.7 / –
8.66 / –
7.0 / –
37.1 / 38.2
24.7 / 25.4
18.5 / 19.1
12.7 / 13.0
9.42 / 9.69
7.6 / 7.8
mm2
0.22
0.35✖
0.5
0.75
1
1.5
2
2.5
22
Insulation
Diameter of
single
wire
Electrical resistance
at 20 °C
Cable
Wall
thickness
O.D.
Weight
Limit
tolerance
approx.
mm
mm
kg/km
0.20
0.20
1.2
1.3
–0.1
–0.1
3.1
4.5
0.22
0.24
0.24
0.24
0.28
0.28
1.6
1.9
2.1
2.4
2.8
3.0
–0.2
–0.2
–0.2
–0.2
–0.3
–0.3
6.6
9
11
16
22
26
✖ This cross-section with tinned stranded conductor is suitable for use with insulation displacement connectors.
FLRY-B
Single-core
cables
unshielded
with conductor (Type B)
and thin wall insulation
Temperature range:
–40 °C to +105 °C (3000 hrs)
Conductor
bare or tinned. Conductor construction according to ISO 6722.
Insulation
lead free.
BMW GS 95007-1
VW 60306
DBL 6312 / MB 22014
Ford WSK 1A348-A2
LV 112
MAN 3135
BOSCH 5 998 340
FIAT 91107/13
FIAT 91107/18
Nominal
crosssection
No. of
strands✖
mm2
0.35
0.5
0.75
1
1.5
2
2.5
3
4
6
10
16
25
✖
12
16
24
32
30
30
50
45
56
84
80
126
196
Insulation
Diameter of
single
wire
Diameter of
conductor
max.
max.
bare/tinned
min.
bare/tinned
max.
min.
mm
mm
mΩ/m
mΩ/m
mm
0.21
0.21
0.21
0.21
0.26
0.31
0.26
0.31
0.31
0.31
0.41
0.41
0.41
0.9
1.0
1.2
1.35
1.7
2.0
2.2
2.4
2.75
3.3
4.5
6.3
7.8
47.8 / –
34.1 / –
22.7 / –
17.0 / –
11.7 / –
8.6 / –
7.0 / –
5.8 / –
4.32 / –
2.85 / –
–/–
–/–
–/–
52.0 / 54.5
37.1 / 38.2
24.7 / 25.4
18.5 / 19.1
12.7 / 13.0
9.42 / 9.69
7.6 / 7.8
6.15 / 6.36
4.7 / 4.8
3.1 / 3.2
1.82 / 1.85
1.16 / 1.18
0.743 / 0.757
0.20
0.22
0.24
0.24
0.24
0.28
0.28
0.28
0.32
0.32
0.48
0.52
0.52
Nominal value, tolerance of number of strands: ± 5 % (≥ 6.0 mm2).
at 20 °C
Cable
Wall
thickness
O.D.
Weight
Limit
tolerance
approx.
mm
mm
kg/km
1.4
1.6
1.9
2.1
2.4
2.8
3.0
3.2
3.7
4.3
6.0
7.9
9.4
–0.2
–0.2
–0.2
–0.2
–0.2
–0.3
–0.3
–0.3
–0.3
–0.3
–0.6
–0.6
–0.8
4.5
6.6
9
11
16
22.5
26
33.5
42
61
108
170
265
23
Single-core
cables
FLRYW
unshielded
with thin wall insulation
Temperature range:
–40 °C to +125 °C (3000 hrs)
Conductor
Insulation
Plasticized PVC with properties according to ISO 6722, Class C,
lead free.
Special properties
Hot-pressure resistant test at 120 °C. Suitable for applications inside
the engine compartment.
Standards and Specifications
DBL 6312
Nominal
crosssection
mm
24
strands✖
Diameter of
single wire
Diameter of
conductor
max.
max.
Insulation
at 20 °C
bare/tinned
min.
Cable
Wall
thickness
bare/tinned
max.
O.D.
min.
Weight
Limit
tolerance
approx.
mm
mm
mΩ/m
mΩ/m
mm
mm
mm
kg/km
7
12
16
24
32
0.26
0.21
0.21
0.21
0.21
0.8
0.9
1.0
1.2
1.35
47.8 / –
47.8 / –
34.1 / –
22.7 / –
17.0 / –
52.0 / 54.5
52.0 / 54.5
37.1 / 38.2
24.7 / 25.4
18.5 / 19.1
0.20
0.20
0.22
0.24
0.24
1.4
1.4
1.6
1.9
2.1
–0.1
–0.2
–0.2
–0.2
–0.2
4.5
4.5
6.6
9
11
30
30
50
45
56
84
80
126
196
0.26
0.31
0.26
0.31
0.31
0.31
0.41
0.41
0.41
1.7
1.9
2.2
2.4
2.75
3.3
4.5
6.3
7.8
11.7 / –
–/–
7.0 / –
–/–
4.32 / –
2.85 / –
–/–
–/–
–/–
12.7 / 13.0
9.42 / 9.69
7.6 / 7.8
6.15 / 6.36
4.7 / 4.8
3.1 / 3.2
1.82 / 1.85
1.16 / 1.18
0.743 / 0.757
0.24
0.28
0.28
0.28
0.32
0.32
0.48
0.52
0.52
2.4
2.8
3.0
3.2
3.7
4.3
6.0
7.9
9.4
–0.2
–0.3
–0.3
–0.3
–0.3
–0.3
–0.6
–0.6
–0.8
16
22
26
32.5
42
61
108
170
265
2
0.35
0.35
0.5
0.75
1
1.5
2
2.5
3
4
6
10
16
25
No. of
✖
Nominal value, tolerance of number of strands: ± 5 % (≥ 6.0 mm2).
FLRY T2 IR
Single-core
cables
unshielded
Temperature range:
–40 °C to +105 °C (3000 hrs)
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602.
Conductor construction according to ISO 6722 and PSA Standard.
Insulation
Plasticized PVC with properties according to ISO 6722,
Class B, lead free.
Nominal
cross-section
No. of
strands
mm2
0.35
0.5
0.75
1
1.5
2
2.5
3
4
5
6
7
7
16
24
32
30
37
50
45
56
70
84
105
PSA STE 96 418 794 99 IR
Insulation
Cable
Diameter of
single wire
Electrical
resistance
at 20 °C
max.
Wall
thickness
O.D.
Weight
nom.
min.
max.
approx.
mm
mΩ/m
mm
mm
mm
kg/km
0.26
0.21
0.21
0.21
0.26
0.26
0.26
0.31
0.31
0.31
0.31
0.31
55.9
37.1
24.7
19.5
12.7
10.0
7.6
6.06
4.95
3.94
3.14
2.72
0.22
0.28
0.3
0.3
0.3
0.35
0.35
0.4
0.4
0.4
0.4
0.48
1.25
1.40
1.70
1.99
2.10
2.50
2.65
3.25
3.70
3.80
4.20
4.76
1.40
1.70
1.90
2.15
2.40
2.80
3.00
3.45
3.90
4.00
4.50
5.00
4.7
6.7
9.1
11.7
16.2
22.4
27.4
36.4
47.2
52.8
62.6
82
25
Single-core
cables
FLRY T2 ID
unshielded
Temperature range:
–40 °C to +105 °C (3000 hrs)
Conductor
Conductor construction according to ISO 6722 and PSA Standard.
Insulation
Plasticized PVC with properties according to ISO 6722,
Class B, lead free.
Nominal
cross-section
No. of
strands
mm2
0.35
0.5
0.75
1
1.5
2
2.5
3
4
5
6
7
26
7
16
24
32
30
37
50
45
56
70
84
105
Diameter of
single wire
PSA STE 96 418 794 99 ID
Insulation
Cable
Wall
thickness
max.
Electrical
resistance
at 20 °C
max.
O.D.
Weight
nom.
min.
max.
approx.
mm
mΩ/m
mm
mm
mm
kg/km
0.26
0.21
0.21
0.21
0.26
0.26
0.26
0.31
0.31
0.31
0.31
0.31
55.9
37.1
24.7
19.5
12.7
10.0
7.6
6.06
4.95
3.94
3.14
2.72
0.20
0.20
0.20
0.25
0.25
0.25
0.30
0.30
0.30
0.30
0.35
0.35
1.25
1.40
1.60
1.75
2.10
2.30
2.70
3.00
3.40
3.70
4.10
4.30
1.35
1.50
1.80
1.90
2.25
2.50
2.90
3.20
3.60
3.90
4.30
4.60
4.5
6.2
8.3
10.2
14.8
20
26.7
33.5
45.2
51.4
61
78
FLRY T3 IR
Single-core
cables
unshielded
Temperature range:
–40 °C to +125 °C (3000 hrs)
Conductor
Conductor construction according to ISO 6722.
Insulation
Plasticized PVC, hot-pressure resistant, lead free.
Nominal
cross-section
No. of
strands
mm2
0.35
0.5
0.75
1
1.5
2
2.5
3
4
5
6
7
7
16
24
32
30
37
50
45
56
70
84
105
Diameter of
single wire
PSA STE 96 418 794 99 IR
Insulation
Cable
Wall
thickness
max.
Electrical
resistance
at 20 °C
max.
O.D.
Weight
min.
max.
approx.
mm
mΩ/m
mm
mm
mm
kg/km
0.26
0.21
0.21
0.21
0.26
0.26
0.26
0.31
0.31
0.31
0.31
0.31
55.9
37.1
24.7
19.5
12.7
10.0
7.6
6.06
4.95
3.94
3.14
2.72
0.22
0.28
0.30
0.30
0.30
0.35
0.35
0.40
0.40
0.40
0.40
0.48
1.25
1.40
1.70
1.99
2.10
2.50
2.65
3.25
3.70
3.80
4.20
4.76
1.40
1.70
1.90
2.15
2.40
2.80
3.00
3.45
3.90
4.00
4.50
5.00
4.7
6.7
9.1
11.6
16.1
22.3
27.3
36.2
47
52.5
62.3
81.6
27
Single-core
cables
FLRY T3 ID
unshielded
Temperature range:
–40 °C to +125 °C (3000 hrs)
Conductor
Conductor construction according to ISO 6722.
Insulation
Plasticized PVC, hot-pressure resistant, lead free.
Nominal
cross-section
No. of
strands
mm2
0.35
0.5
0.75
1
1.5
2
2.5
3
4
5
6
7
28
7
16
24
32
30
37
50
45
56
70
84
105
Diameter of
single wire
PSA STE 96 418 794 99 ID
Insulation
Cable
Wall
thickness
max.
Electrical
resistance
at 20 °C
max.
O.D.
Weight
min.
max.
approx.
mm
mΩ/m
mm
mm
mm
kg/km
0.26
0.21
0.21
0.21
0.26
0.26
0.26
0.31
0.31
0.31
0.31
0.31
55.9
37.1
24.7
19.5
12.7
10.0
7.6
6.06
4.95
3.94
3.14
2.72
0.20
0.20
0.20
0.25
0.25
0.25
0.30
0.30
0.30
0.30
0.35
0.35
1.25
1.40
1.60
1.75
2.10
2.30
2.70
3.00
3.40
3.70
4.10
4.30
1.35
1.50
1.80
1.90
2.25
2.50
2.90
3.20
3.60
3.90
4.30
4.60
4.5
6.2
8.3
10.1
14.7
19.9
26.6
33.3
45
51.1
60.7
77.6
FLR4Y
Single-core
cables
unshielded
PA automotive cable
Temperature range:
–40 °C to +105 °C (3000 hrs)
Conductor
Soft-annealed elctrolytic copper Cu-ETP1 according to DIN EN 13602,
Insulation
PA (Polyamide).
Special properties
Outstanding fuel resistance. Especially suitable as fuel gauge wire.
Nominal
crosssection
No. of
strands
Diameter of
conductor
max.
max.
bare
min.
tinned
max.
min.
mm
mm
mΩ/m
mΩ/m
mm
7
19
19
19
19
19
0.26
0.19
0.23
0.26
0.32
0.41
0.8
1.0
1.2
1.35
1.7
2.2
47.8 / –
34.1 / –
22.7 / –
17.0 / –
11.7 / –
7.0 / –
52.0 / 54.5
37.1 / 38.2
24.7 / 25.4
18.5 / 19.1
12.7 / 13.0
7.6 / 7.8
12
16
24
32
30
50
56
0.21
0.21
0.21
0.21
0.26
0.26
0.31
0.9
1.0
1.2
1.35
1.7
2.2
2.75
47.8 / –
34.1 / –
22.7 / –
17.0 / –
11.7 / –
7.0 / –
4.32 / –
52.0 / 54.5
37.1 / 38.2
24.7 / 25.4
18.5 / 19.1
12.7 / 13.0
7.6 / 7.8
4.7 / 4.8
mm2
FLR4Y-A
0.35
0.5
0.75
1
1.5
2.5
FLR4Y-B
0.35
0.5
0.75
1
1.5
2.5
4
Insulation
Diameter of
single
wire
at 20 °C
Cable
Wall
thickness
O.D.
Weight
Limit
tolerance
approx.
mm
mm
kg/km
0.20
0.22
0.24
0.24
0.24
0.28
1.3
1.6
1.9
2.1
2.4
3.0
–0.1
–0.2
–0.2
–0.2
–0.2
–0.3
4.2
5.8
8
11
15
24
0.20
0.22
0.24
0.24
0.24
0.28
0.32
1.4
1.6
1.9
2.1
2.4
3.0
3.7
–0.2
–0.2
–0.2
–0.2
–0.2
–0.3
–0.3
4.2
5.8
8
11
15
24
40
29
125 P
Single-core
cables
unshielded
PP automotive cable
heat-resistant with thin wall insulation
Temperature range:
–40 °C to +125 °C (3000 hrs)
Conductor
Insulation
PP-FR (Polypropylene flame-retardant), low halogen.
Special properties
Marking according to customer requirement.
Renault 36-05-009/--L
FIAT 91107/17
VW 60306
Nominal
cross-section
No. of
strands
mm2
0.22
0.35
0.5
0.75
1
1.5
2
2.5
3
4
6
10
16
30
7
7
19
24
32
30
40
50
45
56
84
80
126
Insulation
Wall
thickness
max.
Electrical
resistance
at 20 °C
max.
mm
mm
mΩ/m
mm
0.21
0.26
0.19
0.21
0.21
0.26
0.26
0.26
0.31
0.31
0.31
0.41
0.41
0.7
0.8
1.0
1.2
1.35
1.7
1.9
2.2
2.4
2.75
3.3
4.5
6.3
84.8
52.0
37.1
24.7
18.5
12.7
9.42
7.6
6.06
4.7
3.1
1.82
1.16
0.20
0.20
0.22
0.24
0.24
0.24
0.24
0.28
0.28
0.32
0.32
0.48
0.52
Diameter of
single wire
Diameter of
conductor
max.
Cable
O.D.
Weight
Limit
tolerance
approx.
mm
mm
kg/km
1.2
1.4
1.6
1.9
2.1
2.4
2.8
3.0
3.3
3.7
4.3
6.0
7.0
–0.1
–0.2
–0.2
–0.2
–0.2
–0.2
–0.3
–0.3
–0.3
–0.3
–0.3
–0.6
–0.6
3.1
4.5
6.6
9
11
16
22
26
32.5
42
61
104
158
125 X
Single-core
cables
unshielded
PE-X automotive cable
heat-resistant with thin wall insulation
Temperature range:
–40 °C to +125 °C (3000 hrs)
Conductor
Insulation
PE-X (Polyethylene crosslinked) with properties according to ISO 6722,
Class C.
Nominal
cross-section
No. of
strands
mm2
LEONI Mocar 125 X Type A
0.22
7
0.35
7
0.5
19
0.75
19
1
19
1.5
19
2
19
2.5
19
LEONI Mocar ® 125 X Type B
0.35
12
0.5
16
0.75
24
1
32
1.5
30
2
30
2.5
50
3
45
4
56
6
84
Insulation
Diameter of
single wire
Diameter of
conductor
Electrical resistance at 20 °C
Wall
thickness
max.
max.
max.
nom.
mm
mm
mΩ/m
mm
0.21
0.26
0.19
0.23
0.26
0.32
0.37
0.41
0.7
0.8
1.0
1.2
1.35
1.7
2.0
2.2
84.8
52.0
37.1
24.7
18.5
12.7
9.42
7.6
0.21
0.21
0.21
0.21
0.26
0.31
0.26
0.31
0.31
0.31
0.9
1.0
1.2
1.35
1.7
2.0
2.2
2.4
2.75
3.3
52.0
37.1
24.7
18.5
12.7
9.42
7.6
6.15
4.7
3.1
Cable
O.D.
Weight
Limit
tolerance
approx.
mm
mm
kg/km
0.20
0.20
0.22
0.24
0.24
0.24
0.28
0.28
1.2
1.3
1.6
1.9
2.1
2.4
2.8
3.0
–0.1
–0.1
–0.2
–0.2
–0.2
–0.2
–0.3
–0.3
3.1
4.5
6.6
9
11
16
22
26
0.20
0.22
0.24
0.24
0.24
0.28
0.28
0.28
0.32
0.32
1.4
1.6
1.9
2.1
2.4
2.8
3.0
3.2
3.7
4.3
–0.2
–0.2
–0.2
–0.2
–0.2
–0.3
–0.3
–0.3
–0.3
–0.3
4.5
6.6
9
11
16
22
26
32.5
42
61
®
31
150 A
Single-core
cables
unshielded
Automotive cable
heat-resistant with TPE-E insulation
Temperature range:
–40 °C to +150 °C (3000 hrs)
+180 °C (48 hrs)
Conductor
bare. Concentric resp. fine-wire stranded conductor according to
ISO 6722.
Insulation
TPE-E (Thermoplastic polyester elastomer).
Special properties
Suitable for headlight applications.
Limited resistance to hydrolysis.
Nominal
cross-section
mm
No. of
strands
2
LEONI Mocar ® 150 A Type A
0.35
7
0.5
19
0.75
19
1
19
1.5
19
2
19
2.5
19
LEONI Mocar ® 150 A Type B
0.35
12
0.5
16
0.75
24
1
32
1.5
30
2
30
2.5
50
4
56
6
84
32
Insulation
Diameter of
single wire
Diameter of
conductor
Electrical resistance at 20 °C
Wall
thickness
max.
max.
max.
nom.
mm
mm
mΩ/m
mm
0.26
0.19
0.23
0.26
0.32
0.37
0.41
0.8
1.0
1.2
1.35
1.7
2.0
2.2
52.0
37.1
24.7
18.5
12.7
9.42
7.6
0.21
0.21
0.21
0.21
0.26
0.31
0.26
0.31
0.31
0.9
1.0
1.2
1.35
1.7
2.0
2.2
2.75
3.3
52.0
37.1
24.7
18.5
12.7
9.42
7.6
4.7
3.1
Cable
O.D.
Weight
Limit
tolerance
approx.
mm
mm
kg/km
0.20
0.22
0.24
0.24
0.24
0.28
0.28
1.3
1.6
1.9
2.1
2.4
2.8
3.0
–0.1
–0.2
–0.2
–0.2
–0.2
–0.3
–0.3
4.5
6
9
11
16
22
26
0.20
0.22
0.24
0.24
0.24
0.28
0.28
0.32
0.32
1.4
1.6
1.9
2.1
2.4
2.8
3.0
3.7
4.3
–0.2
–0.2
–0.2
–0.2
–0.2
–0.3
–0.3
–0.3
–0.3
4.5
6
9
11
16
22
26
42
61
180 E
Single-core
cables
unshielded
Automotive cable
high temperature resistant with ETFE insulation
Temperature range:
–65 °C to +180 °C (3000 hrs)
+230 °C (48 hrs)
Conductor
bare, tinned or silver-plated. Fine-wire stranded conductor according
to ISO 6722.
Insulation
ETFE (Ethylene tetrafluoroethylene) with properties according to
ISO 6722, Class E.
Special properties
Good mechanical and thermal properties with excellent resistance to
aggressive media. Suitable for applications inside the engine compartment.
Nominal
crosssection
No. of
strands
Insulation
Diameter of
single
wire
Diameter of
conductor
max.
max.
bare
min.
tinned
max.
min.
mm
mm
mΩ/m
mΩ/m
mm
0.8
1.0
1.2
1.35
1.7
2.2
47.8 / –
34.1 / –
22.7 / –
17.0 / –
11.7 / –
7.0 / –
52.0 / 54.5
37.1 / 38.2
24.7 / 25.4
18.5 / 19.1
12.7 / 13.0
7.6 / 7.8
0.9
1.0
1.2
1.35
1.7
2.2
2.75
47.8 / –
34.1 / –
22.7 / –
17.0 / –
11.7 / –
7.0 / –
4.32 / –
52.0 / 54.5
37.1 / 38.2
24.7 / 25.4
18.5 / 19.1
12.7 / 13.0
7.6 / 7.8
4.7 / 4.8
mm2
LEONI Mocar 180 E Type A
0.35
7
0.26
0.5
19
0.19
0.75
19
0.23
1
19
0.26
1.5
19
0.32
2.5
19
0.41
LEONI Mocar ® 180 E Type B
0.35
12
0.21
0.5
16
0.21
0.75
24
0.21
1
32
0.21
1.5
30
0.26
2.5
50
0.26
4
56
0.31
at 20 °C
Cable
Wall
6
thickness
O.D.
Weight
Limit
tolerance
approx.
mm
mm
kg/km
0.20
0.22
0.24
0.24
0.24
0.28
1.3
1.6
1.9
2.1
2.4
3.0
–0.1
–0.2
–0.2
–0.2
–0.2
–0.3
4.7
6.3
9
11.5
16.5
27.5
0.20
0.22
0.24
0.24
0.24
0.28
0.32
1.4
1.6
1.9
2.1
2.4
3.0
3.7
–0.2
–0.2
–0.2
–0.2
–0.2
–0.3
–0.3
4.7
6.3
9
11.5
16.5
27.5
42
®
✖
Ultra-thin wall thickness on request.
33
210 F
Single-core
cables
unshielded
Automotive cable
high temperature resistant with FEP insulation
Temperature range:
–65 °C to +210 °C (3000 hrs)
+260 °C (48 hrs)
Conductor
bare, tinned, silver-plated or nickel-plated. Fine-wire stranded conductor according to ISO 6722.
Insulation
FEP (Tetrafluoroethylene hexafluoropropylene) with properties according to ISO 6722, Class F.
Special properties
Good mechanical and thermal properties with excellent resistance to
aggressive media. Suitable
��
for applications inside the engine compartment.
Nominal
crosssection
mm
2
No. of
strands
Diameter of
conductor
max.
max.
bare
min.
tinned
max.
min.
mm
mm
mΩ/m
mΩ/m
mm
0.8
1.0
1.2
1.35
1.7
2.2
47.8 / –
34.1 / –
22.7 / –
17.0 / –
11.7 / –
7.0 / –
52.0 / 54.5
37.1 / 38.2
24.7 / 25.4
18.5 / 19.1
12.7 / 13.0
7.6 / 7.8
0.9
1.0
1.2
1.35
1.7
2.2
2.75
47.8 / –
34.1 / –
22.7 / –
17.0 / –
11.7 / –
7.0 / –
4.32 / –
52.0 / 54.5
37.1 / 38.2
24.7 / 25.4
18.5 / 19.1
12.7 / 13.0
7.6 / 7.8
4.7 / 4.8
LEONI Mocar ® 210 F Type A
0.35
7
0.26
0.5
19
0.19
0.75
19
0.23
1
19
0.26
1.5
19
0.32
2.5
19
0.41
LEONI Mocar ® 210 F Type B
0.35
12
0.21
0.5
16
0.21
0.75
24
0.21
1
32
0.21
1.5
30
0.26
2.5
50
0.26
4
56
0.31
34
Insulation
Diameter of
single
wire
at 20 °C
Cable
Wall
thickness
O.D.
Weight
6
Limit
tolerance
approx.
mm
mm
kg/km
0.20
0.22
0.24
0.24
0.24
0.28
1.3
1.6
1.9
2.1
2.4
3.0
–0.1
–0.2
–0.2
–0.2
–0.2
–0.3
5
7
10
13
18
29
0.20
0.22
0.24
0.24
0.24
0.28
0.32
1.4
1.6
1.9
2.1
2.4
3.0
3.7
–0.2
–0.2
–0.2
–0.2
–0.2
–0.3
–0.3
5
7
10
13
18
29
44
✖
260 T
Single-core
cables
unshielded
Automotive cable
high temperature resistant with PFA insulation
Temperature range:
–80 °C to +260 °C (3000 hrs)
+290 °C (48 hrs)
Conductor ✖✖
bare or silver-plated according to ASTM 298.
Insulation
PFA (Perfluoroalkoxy copolymer). Colors: according to order or
transparent. Properties according to ISO 6722, Class G.
✖✖
Special properties
Excellent resistance to chemicals, very good mechanical stability.
Due to its high temperature resistance, an equivalent alternative to
PTFE.
Conductor can also be supplied nickel-plated according to ASTM B355 on request (nickel layer: ≥1.0 µm).
Nominal
crosssection
mm
Insulation
Diameter of
single
wire
Diameter of
conductor
max.
max.
mm
mm
mΩ/m
mΩ/m
mm
0.26
0.19
0.23
0.26
0.32
0.41
0.31
0.8
1.0
1.2
1.35
1.7
2.2
2.75
47.8 / –
34.1 / –
22.7 / –
17.0 / –
11.7 / –
7.0 / –
4.32 / –
52.0 / 54.5
37.1 / 38.2
24.7 / 25.4
18.5 / 19.1
12.7 / 13.0
7.6 / 7.8
4.7 / 4.8
0.20
0.22
0.24
0.24
0.24
0.28
0.32
2
0.35
0.5
0.75
1
1.5
2.5
4
✖
No. of
strands
7
19
19
19
19
19
56
at 20 °C
bare
min.
tinned
max.
Cable
Wall
thickness
O.D.
Weight
6
Limit
tolerance
approx.
mm
mm
kg/km
1.3
1.6
1.9
2.1
2.4
3.0
3.7
–0.1
–0.2
–0.2
–0.2
–0.2
–0.3
–0.3
min.
5
7
10
13
18
29
44
35
Single-core
cables
TXL
unshielded
XLPE automotive cable
thin wall with crosslinked insulation
Temperature range:
–40 °C to +125 °C
Conductor
Soft-annealed copper according to ASTM B3.
Conductor construction according to customer specification.
Insulation
XLPE (Polythylene crosslinked), flame-retardant.
Insulation material according to SAE J 1128/ESB-M12 123-A/MS-8288/
UTMS 12501.
Special properties
Also available as SXL and GXL type.
SAE J 1128
36
Size
Nominal
cross-section
AWG
mm
22
20
18
18
16
14
12
10
0.35
0.5
0.8
0.8
1
2
3
5
No. of
strands
2
7
7
16
19
19
19
19
19
Insulation
Diameter of
single wire
nom.
Diameter of
conductor
nom.
nom.
mm
mm
0.25
0.32
0.25
0.23
0.28
0.36
0.45
0.57
0.76
0.97
1.17
1.17
1.45
1.8
2.29
2.87
Cable
Wall
thickness
O.D.
Weight
min.
max.
approx.
mm
mm
mm
kg/km
0.40
0.40
0.40
0.40
0.40
0.40
0.46
0.50
0.28
0.28
0.28
0.28
0.28
0.28
0.32
0.35
1.7
1.9
2.2
2.2
2.4
2.7
3.3
4.0
5.4
7.7
10.7
10.7
14.6
22
34
53
TWP
Single-core
cables
unshielded
with thin wall
Temperature range:
–40 °C to+85 °C (3000 hrs)
+105 °C (48 hrs)
Conductor
Soft-annealed copper according to ASTM B3.
Conductor construction according to customer specification.
Insulation
PVC (Polyvinyl chloride), lead free.
Insulation material according to SAE J 1128/ESB-M1L 120-A/MS-7889/
UTMS 12501.
Special properties
Also available as GPT and HDT type.
SAE J 1128
Size
Nominal
cross-section
AWG
mm2
22
20
18
18
16
14
12
0.35
0.5
0.8
0.8
1
2
3
10
5
No. of
strands
Insulation
Diameter of
single wire
Diameter of
conductor
nom.
nom.
nom.
mm
mm
mm
7
7
16
19
19
19
19
0.25
0.32
0.25
0.23
0.28
0.36
0.45
0.76
0.97
1.17
1.17
1.45
1.8
2.29
19
0.57
2.87
Cable
Wall
thickness
O.D.
Weight
min.
max.
approx.
mm
mm
kg/km
0.40
0.40
0.40
0.40
0.40
0.40
0.46
0.28
0.28
0.28
0.28
0.28
0.28
0.32
1.7
1.9
2.2
2.2
2.4
2.7
3.3
5.4
7.7
10.7
10.7
14.6
22
34
0.50
0.35
4.0
53
37
Single-core
cables
AV
unshielded
Temperature range:
–40 °C to +85 °C (3000 hrs)
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to D 609-90,
bare. Conductor construction according to JIS C 3102/JIS C3406.
Insulation
Insulation material according to JIS C3406.
Nominal
cross-section
No. of
strands
mm2
0.5
0.85
1.25
2
3
5
8
10
15
0.5 f 
0.75 f 
1.25 f 
2f
3f
38
7
11
16
26
41
65
50
63
84
20
30
50
37
61
Diameter of
single wire
Diameter of
conductor
nom.
mm
0.32
0.32
0.32
0.32
0.32
0.32
0.45
0.45
0.45
0.18
0.18
0.18
0.26
0.26
Insulation
Cable
Electrical
resistance
at 20 °C
Wall
thickness
nom.
max.
nom.
min.
max.
approx.
mm
mΩ/m
mm
mm
mm
kg/km
1.0
1.2
1.5
1.9
2.4
3.0
3.7
4.5
4.8
1.0
1.2
1.5
1.8
2.4
32.7
20.8
14.3
8.81
5.59
3.52
2.32
1.84
1.38
36.7
24.4
14.7
9.5
5.76
0.6
0.6
0.6
0.6
0.7
0.8
0.9
1.0
1.1
0.6
0.6
0.6
0.6
0.7
2.2
2.4
2.7
3.1
3.8
4.6
5.5
6.5
7.0
2.2
2.4
2.7
3.0
3.8
2.4
2.6
2.9
3.4
4.1
4.9
5.8
6.9
7.4
2.4
2.6
2.9
3.4
4.1
10
13
17
26
40
62
92
120
160
9
12
18
25
40
✖
O.D.
Weight
The “f” in the nominal cross-section column indicates a flexible conductor with a finer wire diameter.
AVS
Single-core
cables
unshielded
Temperature range:
–40 °C to +85 °C (3000 hrs)
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to D 609-90,
bare. Conductor construction according to JASO D 611-94.
Insulation
Insulation material according to JASO D 611-94.
Nominal
cross-section
No. of
strands
mm2
0.3
0.5
0.85
1.25
2
3
5
0.3 f 
0.5 f 
0.75 f 
1.25 f 
2f
✖
7
7
11
16
26
41
65
15
20
30
50
37
Diameter of
single wire
Diameter of
conductor
nom.
mm
0.26
0.32
0.32
0.32
0.32
0.32
0.32
0.18
0.18
0.18
0.18
0.26
Insulation
Cable
Wall
thickness
nom.
Electrical
resistance
at 20 °C
max.
nom.
min.
max.
approx.
mm
mΩ/m
mm
mm
mm
kg/km
0.8
1.0
1.2
1.5
1.9
2.4
3.0
0.8
1.0
1.2
1.5
1.8
50.2
32.7
20.8
14.3
8.81
5.59
3.52
48.9
36.7
24.4
14.7
9.5
0.5
0.5
0.5
0.5
0.5
0.6
0.7
0.5
0.5
0.5
0.5
0.5
1.8
2.0
2.2
2.5
2.9
3.6
4.4
1.8
2.0
2.2
2.5
2.9
1.9
2.1
2.3
2.6
3.1
3.8
4.6
1.9
2.1
2.3
2.6
3.1
6
8
12
16
25
39
60
6
8
11
17
24
O.D.
Weight
39
Single-core
cables
AVSS
unshielded
with thin wall insulation
Temperature range:
–40 °C to +85 °C (3000 hrs)
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to JIS C 3102,
bare. Conductor construction according to JASO D 611-94.
Insulation
Insulation material according to JASO D 611-94.
Nominal
cross-section
mm
2
0.3
0.5
0.85
1.25
2 (f) 
0.3 f 
0.5 f 
0.75 f 
1.25 f 
40
No. of
strands
7
7
19
19
37
19
19
19
37
Diameter of
single wire
Diameter of
conductor
nom.
nom.
Insulation
Electrical
resistance
at 20 °C
max.
Cable
Wall
thickness
nom.
O.D.
min.
Weight
max.
approx.
mm
mm
mΩ/m
mm
mm
mm
kg/km
0.26
0.32
0.24
0.29
0.26
0.16
0.19
0.23
0.21
0.8
1.0
1.2
1.5
1.8
0.8
1.0
1.2
1.5
50.2
32.7
21.7
14.9
9.5
48.8
34.6
23.6
14.6
0.3
0.3
0.3
0.3
0.4
0.3
0.3
0.3
0.3
1.4
1.6
1.8
2.1
2.6
1.4
1.6
1.8
2.1
1.5
1.7
1.9
2.2
2.7
1.5
1.7
1.9
2.2
5
7
10
14
22
5
7
10
14
✖
FL91Y / FL11Y
Single-core
cables
unshielded
Battery cable
Temperature range:
–40 °C to +110 °C (3000 hrs) FL11Y
+125 °C (3000 hrs) FL91Y
Conductor
Fine-wire stranded conductor of electrolytic copper Cu-ETP1
according to DIN EN 13602.
Insulation
FL11Y: TPE-U (Thermoplastic polyurethane elastomer) according to
ISO 6722, Class B.
FL91Y: TPE-O (Thermoplastic polyolefin elastomer) according to
ISO 6722, Class C.
Special versions
Also available as aluminium battery cables.
Nominal
cross-section
mm
6
10
16
25
35
50
70
95
120
✖
No. of
strands
2
84
80
126
196
276
400
560
740
960
Diameter of
single wire
Diameter of
conductor
max.
Insulation
Cable
Wall
thickness
max.
Electrical
resistance
at 20 °C
max.
nom.
min.
max.
mm
mm
mΩ/m
mm
mm
mm
0.31
0.41
0.41
0.41
0.41
0.41
0.41
0.41
0.41
3.3
4.5
6.3
7.8
9.0
10.5
12.5
14.8
16.5
3.14
1.82
1.16
0.743
0.527
0.368
0.259
0.196
0.153
0.8
1.0
1.0
1.3
1.3
1.5
1.5
1.6
1.6
4.6
6.0
7.0
8.7
10.0
11.9
14.0
15.4
18.7
5.0
6.5
8.1
10.2
10.7
13.0
15.0
16.2
19.7
Nominal value, tolerance of number of strands: ±5 %.
O.D.
Weight
approx.
kg/km
66
109
176
273
355
511
705
905
1170
41
Single-core
cables
FLYY
unshielded
Automotive cable
with core insulation and PVC sheath
Temperature range:
–40 °C to +105 °C (3000 hrs)
Conductor
Insulation / sheath
lead free.
Insulation
Nominal
crosssection
No. of
strands
mm2
0.5
0.75
1
1.5
2
2.5
42
16
24
32
30
40
50
Diameter of
single wire
Diameter of
conductor
max.
mm
0.21
0.21
0.21
0.26
0.26
0.26
Special properties
Sheath options: firmly bonded or separable.
Wall
thickness
max.
Electrical
resistance
at 20 °C
max.
mm
mΩ/m
1.0
1.2
1.35
1.7
2.0
2.2
37.1
24.7
18.5
12.7
9.42
7.6
Cable
Diameter
of Core
Sheath
wall
thickness
min.
max.
approx.
mm
mm
mm
mm
mm
kg/km
0.6
0.6
0.6
0.6
0.6
0.7
2.1
2.3
2.5
2.8
3.0
3.5
0.4
0.4
0.4
0.5
0.5
0.5
2.7
3.0
3.2
3.7
3.9
4.3
3.1
3.3
3.6
4.1
4.3
4.8
14
17
20
28
33
41
nom.
O.D.
Weight
✖ All cross-sections can also be supplied with reduced insulation thickness (FLRYY).
FLY0Y / FLYK0Y
Single-core
cables
unshielded
Special battery cable
sheathed
Temperature range:
–40 °C to +105 °C (3000 hrs)
Conductor
Fine or super-fine wire stranded conductor of Cu-ETP1 according
to DIN EN 13602.
Insulation
PVC according to ISO 6722, Class B.
Sheath
Foamed PVC, density approx. 1 g/cm3, lead free .
Special properties
Special low temperature flexibility.
Nominal
cross✖
section
mm
No. of
strands
FLY0Y
4
6
10
16
FLYK0Y
50
50 / 0.2
70 / 0.2
Diameter of
conductor
max.
Insulation
Cable
Wall
thickness
max.
Electrical
resistance
at 20 °C
max.
mm
mm
mΩ/m
mm
mm
56
84
80
126
0.31
0.31
0.41
0.41
2.75
3.3
4.5
6.3
4.7
3.1
1.82
1.16
0.8
0.8
1.0
1.0
396
1600
2200
0.41
0.21
0.21
0.368
0.386
0.272
0.8
0.8
1.0
2
Diameter of
single wire
✖ Other cross-sections and dimensions on request.
10.5
10.9
13.3
Diameter
of Core
Sheath
wall
thickness
nom.
O.D.
Weight
min.
max.
approx.
mm
mm
mm
kg/km
4.2
4.8
6.2
7.7
2.0
2.0
3.0
2.0
8.0
8.6
12.2
11.5
8.4
9.0
12.8
12.1
106
125
208
245
12.0
12.0
14.7
1.4
1.4
1.6
14.5
14.5
17.5
15.1
15.1
18.3
540
550
79
43
Single-core
cables
FLRYDY
shielded
shielded with reduced insulation
and sheath wall thickness
Temperature range:
–40 °C to +105 °C (3000 hrs)
Conductor
bare. Fine-wire stranded conductor according to ISO 6722.
Insulation
lead free.
Shielding
Soft-annealed electrolytic copper E-Cu 58 F21, bare.
Wire spun cover with high surface covering ratio (≥ 90 %).
Sheath
lead free.
Nominal
crosssection
mm
2
0.75
1
1.5
44
No. of
strands
24
32
30
Diameter
of single
wire
max.
Diameter of
conductor
Insulation
Cable
Wall thick✖
ness
max.
Electrical
resistance
at 20 °C
max.
Diameter
of core
mm
mm
mΩ/m
mm
mm
0.21
0.21
0.26
1.2
1.35
1.7
24.7
18.5
12.7
0.3
0.3
0.3
1.75
1.95
2.25
Sheath
wall
✖
thickness
nom.
O.D.
Weight
min.
max.
approx.
mm
mm
mm
kg/km
0.3
0.3
0.3
2.5
2.7
3.0
2.7
2.9
3.2
18
21
27
✖ Also available with increased insulation and/or sheath wall thickness.
Automotive cables
multi-core
Product range
45
Multi-core
cables
FLR4G11Y / FL4G11Y
ABS/ESP
sensor cables
ABS/ESP cable
with EVA insulation
Temperature range:
–40 °C to +125 °C (3000 hrs)
Conductor
tinned. Fine or super-fine high flexible stranded conductor.
Insulation
E/VA (Ethylene vinyl acetate) with properties based on ISO 6722,
Class C.
Optional: Polyester foil according to DIN 40634 can be laid longitudinally under the insulation.
Sheath
TPE-U (Polyether polyurethane with especially high resistance to
hydrolysis).
Structure
No. of cores
x
nominal
cross-section
46
FLR4G11Y
Reduced wall thickness.
No. of
strands
Diameter of
single
wire
max.
Diameter of
conductor
mm
19
28
28
28
28
16
42
30
16
30
mm2
FLR4G11Y
2 x 0.35
2 x 0.5
2 x 0.5
3 x 0.5
4 x 0.5
FL4G11Y
2 x 0.5
2 x 0.75
2 x 1.5
3 x 0.5
3 x 1.5
Special properties
Cables in hot-pressure resistant version to 150 °C available on
request.
Very high fatigue strength under reversed bending stresses and
abrasion resistance.
Conductors with three or four cores for additional functions.
Insulation
Wall
thickness
max.
Electrical
resistance
at 20 °C
max.
mm
mΩ/m
0.16
0.16
0.16
0.16
0.16
0.8
1.0
1.0
1.0
1.0
0.21
0.16
0.26
0.21
0.26
1.0
1.2
1.7
1.0
1.7
Cable
Diameter
of core
Sheath
wall
thickness
min.
max.
approx.
mm
mm
mm
mm
mm
kg/km
54.5
40.1
40.1
40.1
40.1
0.35
0.35
0.35
0.35
0.35
1.45
1.65
1.65
1.65
1.65
0.5
0.55
0.9
0.8
0.6
3.8
4.1
5.0
5.0
5.0
4.0
4.5
5.3
5.4
5.4
20
27
34
39
42
40.1
27.1
13.7
40.1
13.7
0.6
0.5
0.6
0.6
0.7
2.2
2.2
2.8
2.2
2.9
0.85
0.9
0.65
0.8
1.1
5.9
6.0
6.6
6.0
8.1
6.3
6.4
7.0
6.4
8.7
44
47
66
51
107
nom.
O.D.
Weight
Note: This chart shows an extract of our existent product portfolio. Other versions on request.
FLR2X11Y
Multi-core
cables
ABS/ESP
sensor cables
ABS/ESP cable
with PE-X insulation
Temperature range:
–40 °C to +125 °C (3000 hrs)
Conductor
Soft-annealed electrolytic copper Cu-ETP1 according to
DIN EN 13602, bare or tinned.
Insulation
PE-X (Polyethylene crosslinked).
Sheath
hydrolysis).
Structure
No. of cores
x
nominal
cross-section
No. of
strands
mm2
2 x 0.35
2 x 0.5
2 x 0.5
2 x 0.5
2 x 0.75
12
19
28
64
42
Insulation
Diameter
of single
wire
max.
Diameter
of conductor
max.
at 20 °C
bare
tinned
max.
max.
mm
mm
mΩ/m
mΩ/m
0.21
0.19
0.16
0.10
0.16
0.9
1.0
1.0
1.0
1.2
52.0
37.1
37.1
38.2
24.7
54.5
40.1
40.1
40.1
27.1
Wall
thickness
Cable
Diameter
of core
Sheath
wall
thickness
min.
max.
approx.
mm
mm
mm
mm
mm
kg/km
0.25
0.3
0.3
0.35
0.5
1.35
1.5
1.5
1.6
2.2
0.5
0.65
0.65
0.95
0.9
3.5
4.2
4.2
5.0
6.0
3.9
4.6
4.6
5.4
6.4
18
25
25
36
46
nom.
O.D.
Weight
47
Multi-core
cables
FLR31Y11Y
ABS/ESP
sensor cables
ABS/ESP cable
with TPE-S insulation
Temperature range:
–40 °C to +125 °C (3000 hrs)
Conductor
bare.
Insulation
TPE-S (Thermoplastic polystyrene block copolymer).
Sheath
hydrolysis).
Structure
No. of cores
x
nominal crosssection
No. of
strands
mm2
48
Diameter of
single
wire
max.
Diameter of
conductor
mm
Insulation
Wall
thickness
max.
Electrical
resistance
at 20 °C
max.
mm
mΩ/m
Cable
Diameter
of core
Sheath
wall
thickness
min.
max.
approx.
mm
mm
mm
mm
mm
kg/km
nom.
O.D.
Weight
2 x 0.5
2 x 0.5
2 x 0.75
2 x 0.75
3 x 0.5
3 x 0.75
28
28
42
96
19
19
0.16
0.16
0.16
0.11
0.19
0.23
1.0
1.0
1.2
1.2
1.0
1.2
37.1
37.1
24.7
24.7
37.1
24.7
0.30
0.30
0.30
0.30
0.30
0.30
1.5
1.5
1.8
1.8
1.6
1.8
0.7
1.0
1.2
1.2
0.8
1.0
4.3
4.8
6.0
6.0
5.0
5.7
4.7
5.2
6.4
6.4
5.2
6.1
27.5
35
47.5
48
37
49
3x1
4 x 0.5
4 x 0.5
5 x 0.5
19
28
64
64
0.26
0.16
0.1
0.1
1.2
1.0
1.0
1.0
18.5
37.1
37.1
37.1
0.35
0.30
0.30
0.30
2.0
1.5
1.6
1.6
0.8
1.2
1.2
1.0
5.7
6.0
6.0
6.0
6.1
6.4
6.4
6.4
56
51
51
54
FLRY11Y
Multi-core
cables
ABS/ESP
sensor cables
ABS/ESP cable with PVC insulation
reduced wall thickness
Temperature range:
–40 °C to +105 °C (3000 hrs)
Conductor
bare or tinned.
Insulation
PVC (Polyvinyl chloride).
Sheath
hydrolysis).
Structure
No. of cores
x
No. of
strands
mm2
2 x 0.75
3x1
3 x 1.5
42
32
30
Diameter of
single
wire
max.
Diameter of
conductor
mm
0.16
0.21
0.26
Insulation
Wall
thickness
max.
Electrical
resistance
at 20 °C
max.
mm
mΩ/m
1.2
1.5
1.7
24.7
18.5
13.3
Cable
Diameter
of core
Sheath
wall
thickness
min.
max.
approx.
mm
mm
mm
mm
mm
kg/km
0.4
0.35
0.4
1.9
2.0
2.4
0.8
0.7
0.75
5.2
5.6
6.5
5.6
6.0
6.9
39
56
75
nom.
O.D.
Weight
49
Multi-core
cables
FLYY / FLRYY / FLYKYK
Cables
up to 105 °C
Temperature range:
–40 °C to +105 °C (3000 hrs)
–50 °C to +90 °C (3000 hrs)
Conductor Soft-annealed electrolytic copper Cu-ETP1 according to
DIN EN 13602, bare or tinned. Conductor according to ISO 6722.
Insulation
Sheath Plasticized PVC with properties according to ISO 6722, Class B.
Structure
No. of cores
x
nominal
cross-section
FLYKYK
2 x 0.5
2x1
3 x 0.5
50
Insulation
Diameter
of single
wire
max.
Diameter
of conductor
max.
mm
mm
mΩ/m
mΩ/m
16
24
24
32
30
0.21
0.21
0.21
0.21
0.26
1.0
1.2
1.2
1.4
1.7
37.1
24.7
24.7
18.5
12.7
7
19
16
24
32
24
16
24
32
24
32
16
0.26
0.19
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.21
0.8
1.0
1.0
1.2
1.4
1.2
1.0
1.2
1.4
1.2
1.4
1.0
16
32
16
0.21
0.21
0.21
1.0
1.4
1.0
mm2
FLYY
2 x 0.5
2 x 0.75
7 x 0.75
7x1
7 x 1.5
FLRYY
2 x 0.35
2 x 0.5
2 x 0.5
2 x 0.75
2x1
5 x 0.75
6 x 0.5
6 x 0.75
6x1
7 x 0.75
7x1
8 x 0.5
Special properties
FLYY – Heat- and hot-pressure resistant designs can be supplied on
request (see page 56).
FLRYY – Versions with space-saving, thin wall insulation.
Application for operating voltage up to 60 V (DC).
FLYKYK – Especially flexible at low temperatures.
No. of
strands
at 20 °C
bare
tinned
max.
max.
FLYY / FLRYY
FLYKYK
Wall
thickness
Cable
Diameter
of core
Sheath
wall
thickness
min.
max.
approx.
mm
mm
mm
mm
mm
kg/km
38.2
25.4
25.4
19.1
13.0
0.4
0.6
0.5
0.6
0.6
1.75
2.3
2.15
2.5
2.75
0.50
0.50
0.80
1.00
1.10
4.3
5.4
7.8
9.0
10.2
4.7
5.8
9.4
9.6
11.0
31
48
112
148
201
52.0
37.1
37.1
24.7
18.5
24.7
37.1
24.7
18.5
24.7
18.5
37.1
54.5
38.2
38.2
25.4
19.1
25.4
38.2
25.4
19.1
25.4
19.1
38.2
0.25
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
1.3
1.6
1.6
1.75
1.95
1.75
1.6
1.75
1.95
1.75
1.95
1.6
0.50
0.60
0.60
0.60
0.60
0.75
0.85
0.75
1.00
0.75
0.75
0.95
3.3
4.2
4.2
4.5
4.8
6.3
6.2
6.6
7.6
6.6
7.2
6.9
3.7
4.6
4.6
4.9
5.4
6.7
6.8
7.0
8.0
7.0
7.6
7.5
20
29
29
36
45
75
68
82
114
89
113
87
37.1
18.5
37.1
38.2
19.1
38.2
0.5
0.6
0.5
1.95
2.5
1.95
0.70
0.60
0.60
5.0
6.0
5.1
5.6
6.6
5.7
34
50
41
nom.
O.D.
Weight
Other versions are available on request.
FLYYF
Multi-core
cables
Cables
up to 105 °C
Flat PVC cable
Temperature range:
–40 °C to +105 °C (3000 hrs)
Conductor
Insulation
Sheath
Structure
No. of cores
x
No. of
strands
Diameter of
single
wire
max.
Diameter of
conductor
mm
0.21
0.21
0.26
0.26
0.26
mm2
2 x 0.75
2x1
2 x 1.5
2 x 2.5
3 x 1.5
24
32
30
50
30
Insulation
Wall
thickness
max.
Electrical
resistance
at 20 °C
max.
mm
mΩ/m
1.2
1.4
1.7
2.2
1.7
24.7
18.5
12.7
7.6
12.7
Cable
Diameter
of core
Sheath
wall
thickness
Width
Height
approx.
mm
mm
mm
mm
mm
kg/km
0.6
0.6
0.6
0.7
0.6
2.3
2.5
2.7
3.4
2.7
0.6
0.6
0.5
0.6
0.5
5.8 ± 0.3
6.2 ± 0.3
6.4 ± 0.3
8.1 ± 0.3
9.2 ± 0.4
3.5 ± 0.2
3.7 ± 0.2
3.8 ± 0.2
4.6 ± 0.2
3.8 ± 0.2
35
42
53
78
79
nom.
Dimension
Weight
51
Multi-core
cables
FLYZ
Cables
up to 105 °C
PVC twin cable
Temperature range:
–40 °C to +105 °C (3000 hrs)
Conductor
Insulation
Structure
No. of cores
x
No. of
strands
mm2
2 x 0.5
2 x 0.75
2 x 1.5
52
16
24
30
Diameter of
single
wire
max.
Diameter of
conductor
mm
0.21
0.21
0.26
Insulation
Cable
Wall
thickness
max.
Electrical
resistance
at 20 °C
max.
Diameter
of core
Width
Height
approx.
mm
mΩ/m
mm
mm
mm
mm
kg/km
1.0
1.2
1.7
37.1
24.7
12.7
0.5
0.6
0.6
2.1
2.35
2.8
4.4 ± 0.2
4.7 ± 0.3
5.6 ± 0.3
2.1 ± 0.15
2.35 ± 0.15
2.8 ± 0.15
15
23
39
nom.
Dimension
Weight
FLRYBY / FLRYDY / FLRYBDY / FLRYCY
Multi-core
cables
Cables
up to 105 °C
PVC cable multi-core
with complete shielding
Temperature range:
–40 °C bis +105 °C (3000 h)
Conductor Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
bare or tinned. Conductor according to ISO 6722.
Insulation
Sheath for drain wire made of conductive PVC.
Drain wire
Drain wire of tinned copper wires of Cu-ETP1 according to
DIN EN 13602 to contact the shielding.
Structure
No. of cores
x
No. of
strands
FLRYBY
1 x 0.35+(0.35)
4 x 0.35+(0.35)
FLRYDY
2 x 0.22
2 x 0.35
2 x 0.5
2 x 0.75
2x1
3 x 0.75
3x1
FLRYBDY
2 x 0.5
FLRYCY
9 x 0.08
10 x 0.25
5 x 0.35
8 x 0.35
10 x 0.35
Insulation
Diameter
of single
wire
max.
Diameter
of conductor
max.
mm
mm
mΩ/m
mΩ/m
7
7
0.26
0.26
0.8
0.8
52.0
52.0
7
12
19
24
19
24
32
0.21
0.21
0.19
0.21
0.26
0.21
0.21
0.7
0.8
1.0
1.2
1.4
1.2
1.4
19
0.19
10
14
19
19
19
0.11
0.16
0.16
0.16
0.16
mm2
Shielding
Foil shield (B), spirally wrapped overlapping aluminium-coated foil.
Spiral shield of copper wires (D).
Braiding of copper wires (C) of Cu-ETP1 according to
DIN EN 13602 as well as combined shieldings (e. g. BD).
Sheath
at 20 °C
bare
tinned
max.
max.
Wall
thickness
Cable
Diameter
of core
Sheath
wall
thickness
min.
max.
approx.
mm
mm
mm
mm
mm
kg/km
54.5
54.5
0.25
0.25
1.25
1.25
0.5
0.5
2.9
4.3
3.3
4.7
14
35
84.8
52.0
37.1
24.7
18.5
24.7
18.5
86.5
54.5
38.2
25.4
19.1
25.4
19.1
0.25
0.25
0.30
0.30
0.30
0.30
0.30
1.15
1.35
1.5
1.75
2.0
1.75
1.95
0.5
0.6
0.8
0.6
0.7
0.6
0.5
3.4
4.2
4.9
4.9
5.5
5.1
5.5
3.8
4.6
5.3
5.2
5.9
5.4
5.8
25
30
38
44
52
55
64
1.0
37.1
38.2
0.30
1.6
0.6
4.7
4.9
36
0.45
0.7
0.8
0.8
0.8
353
84.8
52.0
52.0
52.0
365
86.5
54.5
54.5
54.5
0.20
0.20
0.25
0.25
0.25
0.8
1.1
1.3
1.25
1.25
0.6
0.6
0.5
0.65
0.65
4.6
5.8
4.7
5.9
6.5
4.9
6.2
5.1
6.3
6.9
38
68
47
75
83
nom.
O.D.
Weight
53
Multi-core
cables
FLRYY (GGVS) / FLRYY11Y
Cables
up to 105 °C
PVC special cable
with thin insulation
Temperature range:
–40 °C to +105 °C (3000 hrs)
Conductor
bare. Concentric stranded conductor according to ISO 6722.
Insulation
Sheath
Structure
Core
No. of cores x
nominal cross-section
mm2
FLRYY (GGVS)
2x1
3 x 1.5 + 2 x 6
4 x 1.5 + 3 x 2.5
7 x 1.5
10 x 1.5 + 3 x 2.5 + (2 x 1.5)
PP data pair
FLRYY11Y
2 x 4 + 3 x 1.5
3 x 2.5 + 4 x 1.5
7 x 1 + 1 x 1.5
9x1+1x4
54
Color code
mm2
mm
1
1.5
Ø 2.1
Ø 2.0
■
1.5
Ø 2.4
■■■
1.5
1.5
Ø 2.4
Ø 2.4
■■■
4
2.5
1
1
Ø 3.7
Ø 3.0
Ø 2.1
Ø 2.1
■■
Diameter
of core
max.
mm2
■
■■■■■
■■
■■
■■■■■■■
■■■■■■■
Cable
Color code
mm
24
32
30
50
56
84
O.D.
Weight
max.
approx.
mm
kg/km
5.7
12.3
19.5
150
6
Ø 4.3
2.5
Ø 3.0
■■
10.5
130
2.5
1.5
Ø 3.0
Ø 2.4
■ ■ ■
10.6
14.7
101
245
1.5
1.5
1.5
4
Ø 2.4
Ø 2.4
Ø 2.4
Ø 3.7
■■
■■
No. of strands
mm2
0.75
1
1.5
2.5
4
6
Core
Diameter
of core
max.
Structure
Cross-section
Special properties
FLRYY11Y – Combined multi-core cable. Outer sheath made of
TPE-U (thermoplastic polyurethane elastomer) with especially high
resistance to abrasion (11Y).
German approval for transportation of hazardous materials (GGVS).
Tested in accordance with GGVS/ADR.
■■■
11.3
10.5
9.2
12.5
212
130
82
125
Insulation
Diameter
of single wire
max.
Diameter
of conductor
max.
at 20 °C
max.
Wall
thickness
nom.
mm
mm
mΩ/m
mm
0.21
0.21
0.26
0.26
0.31
0.31
1.2
1.4
1.7
2.2
2.75
3.3
24.7
18.5
12.7
7.6
4.7
3.1
0.3
0.3
0.35
0.35
0.4
0.4
FLY(YDY)(YBY)CY 3x0.35+(1x0.35)+(2x0.35)
Multi-core
cables
Cables
up to 105 °C
CD player control cable
Temperature range:
–40 °C to +105 °C (3000 hrs)
Conductor
Concentric stranded conductor according to ISO 6722.
Drain wire
Multi-wire stranded conductor of Cu-ETP1 according to DIN EN 13602,
(nominal cross-section 0.35 mm2).
Insulation
Plasticized PVC according to ISO 6722, Class B.
Structure
No. of cores No. of
x
strands
nominal
crosssection
mm2
3 x 0.35
(1 x 0.35)
(2 x 0.35)
12
12
12
Insulation
Diameter
of single
wire
Diameter
of conductor
max.
max.
max.
mm
mm
0.21
0.21
0.21
0.9
0.9
0.9
Electrical
resistance
at 20 °C
Internal shielding
1. Spiral shield of tinned copper wires (individual wire
diameter max. 0.13 mm). Visual covering min. 95 %.
2. Foil shield of aluminium-coated polyester foil.
Spirally wrapped overlapping tape. Metal side in electric contact
with the drain wire.
Inner sheath
Complete shielding
Braiding of tinned copper wires of Cu-ETP1 according to DIN EN 13602.
Visual covering min. 75 %.
Outer sheath
Plasticized PVC according to ISO 6722, Class B, matt.
Inner sheath
Wall
thickness
InnerO.D.
Complete cable
Wall
thickness
Diameter
of core
min.
max.
approx.
mΩ/m
mm
mm
mm
mm
mm
mm
mm
mm
kg/km
52.0
52.0
52.0
0.40
0.25
0.22
1.6
1.35
1.3
0.4
0.35
2.4
3.4
144 x 0.13
0.7
8.0
8.4
97
nom.
Braiding
Outer
construction sheath
No. of
wall
wires x
thickness
individual
wire-O.D.
O.D.
Weight
55
Multi-core
cables
FLYWYW / FLRYWYW / FLRYWZ / FLRYWYWF
Cables
up to 125 °C
Round, flat and twin cable
Temperature range:
–40 °C bis +125 °C (3000 hrs)
Conductor
Insulation
hot-pressure resistant.
Sheath
hot-pressure resistant.
Structure
No. of cores
x
nominal
cross-section
mm
No. of
strands
2
Versions
■ Round cable (FLYWYW or FLRYWYW)
■ Twin cable (FLRYWZ)
■ Flat cable (FLRYWYWF)
Insulation
Diameter
of single
wire
max.
Diameter
of conductor
max.
at 20 °C
bare
tinned
max.
max.
Wall
thickness
mm
mm
mΩ/m
mΩ/m
mm
0.21
1.2
24.7
25.4
0.60
0.26
1.4
18.5
19.1
0.26
0.8
52.0
0.41
2.2
7.6
Diameter
of core
Cable
Sheath
wall
thickness
nom.
min.
max.
approx.
mm
mm
mm
kg/km
2.4
0.7
6.0
6.2
50
0.35
2.0
0.5
5.6
6.0
65
54.5
0.25
1.25
–
1.25 x 8.9 (h x w)
18
2.8
0.40
2.8
0.6
3.9 x 7.0 (h x w)
68
nom.
mm
O.D.
Weight
FLYWYW 2 x 0.75
2 x 0.75
24
FLRYWYW 4 x 1
4x1
19
FLRYWZ 4 x 0.35
4 x 0.35
7
FLRYWYWF 2 x 2.5
2 x 2.5
19
56
FLR91Y11Y / FLR12Y11Y / FLU7Y11Y / FLU6Y11Y
Multi-core
cables
Cables
up to 125 °C
Special cable
Temperature range:
–40 °C to +125 °C (3000 hrs)
Conductor
Insulation
Thermoplastic elastomers based on polyolefins (91Y)
resp. polyesters (12Y), fluoropolymeres, e.g. ETFE (7Y) or FEP (6Y).
Sheath
TPE-U (polyether polyurethane) with especially high resistance to
hydrolysis (11Y).
Structure
No. of cores
x
nominal
cross-section
mm
No. of
strands
2
Insulation
Diameter
of single
wire
max.
Diameter
of conductor
max.
at 20 °C
bare
tinned
max.
max.
Wall
thickness
Diameter
of core
mm
mm
mΩ/m
mΩ/m
mm
mm
0.23
1.2
24.2
25.4
0.3
0.19
1.0
32.1
38.2
0.11
1.0
–
0.11
0.6
–
Cable
Sheath
wall
thickness
nom.
O.D.
Weight
min.
max.
approx.
mm
mm
mm
kg/km
1.8
1.0
5.7
6.1
48
0.3
1.5
0.6
4.15
4.45
25
38.2
0.2
1.4
0.25
3.2
3.4
18.5
136.0
0.1
0.7
0.25
2.0
2.4
10
FLR91Y11Y 3 x 0.75
3 x 0.75
19
FLR12Y11Y 2 x 0.5
2 x 0.5
19
FLU7Y11Y 2 x 0.5
2 x 0.5
64
FLU6Y11Y 4 x 0.14
4 x 0.14
18
57
Multi-core
cables
Cables
from 150 °C
FLR13Y13Y / FLR13YC13Y / FLU7Y7Y
FLU6Y6YF / FLR6YC6Y
Special cable
Temperature range
(see chart below)
Conductor Soft-annealed electrolytic copper Cu-ETP1 according to DIN EN 13602,
Insulation
Thermoplastic elastomers based on polyesters (13Y), fluoropolymeres,
e. g. ETFE (7Y) or FEP (6Y).
Structure
No. of cores
x
nominal
cross-section
mm
No. of
strands
Diameter Diameter
of
of conducsingle
tor
wire
max.
max.
2
Shielding
Braiding of tinned copper wires of Cu-ETP1 according to DIN EN 13602
with high visual covering (≥90 %).
Sheath
Thermoplastic elastomers based on polyesters resp. fluoropolymeres,
e. g. ETFE or FEP. Round or flat version.
Insulation
Electrical
resistance
at 20 °C
Wall
thickness
max.
nom.
Diameter
of core
Cable
Sheath
wall
thickness
mm
O.D.
Weight
min.
max.
approx.
mm
mm
kg/km
Temperature range
mm
mm
mΩ/m
mm
mm
3000 hrs
0.19
1.0
38.2
0.3
1.55
0.9
4.9
5.1
32
–40 °C to +150 °C
0.21
1.5
38.2
0.3
1.55
0.65
7.6
8.2
127
–40 °C to +150 °C
0.16
1.0
38.2
0.2
1.3
0.4
3.6
3.9
26
–40 °C to +175 °C
0.15
0.75
54.5
0.2
1.2
0.45
2.1 x 5.5 (h x w)
32
–40 °C to +200 °C
0.19
1.0
38.2
0.3
1.5
0.5
53
–40 °C to +200 °C
FLR13Y13Y 2 x 0.5
2 x 0.5
19
FLR13YC13Y 10 x 0.5
10 x 0.5
16
FLU7Y7Y 3 x 0.5
3 x 0.5
28
FLU6Y6YF 4 x 0.35
4 x 0.35
19
FLR6YC6Y 2 x 0.5
2 x 0.5
19
58
4.45
4.75
502
Multi-core
cables
LEONI Dacar©
data cables
Low voltage differential signaling
cable (LVDS), e.g. data transfer
4 x 2 x 0.22 + (0.22)
Temperature range:
–40 °C bis +105 °C (3000 hrs)
Conductor
Insulation
PP (Polypropylene).
Shielding
Aluminium-coated foil.
Braiding of tinned copper wires and drain wire.
Sheath
Plasticized PVC, lead free.
Electrical properties
Impedance 100 ±15 Ω
Overview Product range data cables – LVDS
Designation
LEONI Dacar® 501
LEONI Dacar® 502
LEONI Dacar® 503
LEONI Dacar® 508
LEONI Dacar® 509
LEONI Dacar® 511
LEONI Dacar® 535
Construction
FL2YBCY 4 x 2 x 0.22 (+ 0.22)
FL9YBCY 4 x 2 x 0.22 (+ 0.22)
FL09YBCY 4 x 2 x 0.22
FL2YBCY 5 x 2 x 0.22
FL9YBCY 5 x 2 x 0.22
FL09YBCY 5 x 2 x 0.22
FL9YBCY 4 x 0.14
Dielectric
Impedance
Sheath
Temperature range
Application
PE
PP
Foam-PP
PE
PP
Foam-PP
PP
100 Ω
100 Ω
100 Ω
100 Ω
100 Ω
100 Ω
100 Ω
PVC
PVC
PVC
PVC
PVC
PVC
PVC
–40 to +85 °C
–40 to +105 °C
–40 to +105 °C
–40 to +85 °C
–40 to +105 °C
–40 to +105 °C
–40 to +105 °C
LVDS
LVDS
LVDS
LVDS
LVDS
LVDS
LVDS
59
533
Multi-core
cables
LEONI Dacar©
data cables
Cable for bus systems
FL09YBY 2 x 0.35 + (0.35)
Temperature range:
–40 °C bis +105 °C (3000 hrs)
Conductor
bare. Conductor according to ISO 6722.
Insulation
PP foamed (Polypropylene).
Shielding Aluminium-coated foil, visual covering 100 %.
Sheath
Impedance
100 ± 15 Ω
Overview product range data cables – bus systems
Designation
LEONI Dacar® 520
LEONI Dacar® 507
LEONI Dacar® 532
LEONI Dacar® 533
LEONI Dacar® 560
LEONI Dacar® 562
LEONI Dacar® 565
60
Construction
FL09YS11Y 2 x 0.35
FLY2YY 2 x 2 x 0.14
FL09YB11Y 2 x 0.35
FL09YBY 2 x 0.35 + (0.35)
FL2X11Y 2 x 0.35
FL2X11Y 2 x 0.55
FL09YSBY 2 x 0.75 + (0.75)
Dielectric
Impedance
Sheath
Temperature range
Application
Foam-PP
PE
Foam-PP
Foam-PP
PE-X
PE-X
Foam-PP
120 Ω
100 Ω
100 Ω
100 Ω
120 Ω
120 Ω
120 Ω
TPE-U
PVC
TPE-U
PVC
TPE-U
TPE-U
PVC
–40 to +105 °C
–40 to +85 °C
–40 to +105 °C
–40 to +105 °C
–40 to +120 °C
–40 to +120 °C
–40 to +120 °C
CAN
FireWire
Flexray
e-Most
CAN
CAN
CAN
550
Multi-core
cables
LEONI Dacar©
data cables
Drain wire
Sensor cable for lambda probe
Temperature range:
–40 °C to +105 °C (3000 hrs)
Conductor
Insulation
Sheath for the drain wire
Conductive PVC.
Shielding
Foil shield of spirally wrapped overlapping tape of aluminium-coated
PVC foil.
Sheath
hydrolysis (11Y).
Overview product range data cables – Lambda probe
Structure
No. of cores
x
nominal
cross-section
No. of
strands
mm2
1 x 0.35+(0.35)
2 x 0.35+(0.35)
3 x 0.35+(0.35)
4 x 0.35+(0.35)
5 x 0.35+(0.35)
7
7
7
7
7
Diameter of Diameter of
single
conductor
wire
max.
max.
Insulation
Electrical
resistance
at 20 °C
max.
Wall
thickness
Cable
Diameter
of core
Sheath
wall
thickness
nom.
O.D.
Weight
min.
max.
approx.
mm
mm
mΩ/m
mm
mm
mm
mm
mm
kg/km
0.26
0.26
0.26
0.26
0.26
0.8
0.8
0.8
0.8
0.8
52.0
52.0
52.0
52.0
52.0
0.25
0.25
0.25
0.25
0.25
1.25
1.25
1.25
1.25
1.25
0.6
0.6
0.6
0.6
0.6
3.9
4.1
4.4
4.8
5.4
4.3
4.5
4.8
5.2
5.8
21
24
30
39
46
61
570
Multi-core
cables
LEONI Dacar©
data cables
Car telephone cable
FLR7YC11Y
12 x 0.22 SN + coax Z 50
Temperature range:
–40 °C bis +85 °C (3000 hrs)
Construction core
Conductor
Insulation
Ethylene tetrafluoroethylene (ETFE) with properties according to
ISO 6722, Class D.
Construction cable
Shielding
Braiding of tinned copper wires of Cu-ETP1 according to DIN EN 13602,
0.10 mm, visual covering appr. 90 %.
Sheath
hydrolysis (11Y).
Construction coaxial element Z 50
Conductor
Fine tinned stranded conductor of Cu-ETP1 according to DIN EN 13602.
Dielectric
PE (Polyethylene).
Shielding
0.10mm, visual covering appr. 85 %.
Sheath
Plasticized PVC, lead free.
Overview product range data cables
Designation
62
Construction
Sheath
Temperature range
Application
LEONI Dacar® 505
LEONI Dacar® 506
LEONI Dacar® 514
LEONI Dacar® 570
LEONI Dacar® 573
FL2YBC11Y 4 x 2 x 0.22
FL6YBC11Y 4 x 2 x 0.22
FLR12YBCY 5 x 2 x 0.14 + 2 x 0.5
FLR7YC11Y 12 x 0.22 + Z 50
FLRY (YB12Y) BY 3 x 0.56 + 3 x 0.14
+ 2 x 0.14
TPE-U
TPE-U
PVC
TPE-U
PVC
–40 to +85 °C
–40 to +125 °C
–40 to +105 °C
–40 to +85 °C
–40 to +105 °C
UHI
UHI
UHP
Car telephone
Car telephone
LEONI Dacar® 590
LEONI Dacar® 800
FLR7YC11Y 8 x 0.22 + 2 x 0.35 + Z 50
FL(R2YCY) (09YCY)CY 2 x (0.14)
+ 2 x (Coax B-75-1.68-2.7)
TPE-U
PVC
–40 to +85 °C
–40 to +85 °C
Car telephone
Audio/Video
300
Multi-core
cables
LEONI Dacar©
coaxial cables
RF coaxial cable
with solid dielectric
Temperature range:
–40 °C bis +105 °C (3000 hrs)
Conductor
Copper clad steel wire, bare, 7 x 0.16, diameter 0.48 mm.
Dielectric
PP (Polypropylene), diameter 1.52 mm.
Shielding
visual covering nom. 90 %, diameter 1.92 mm.
Sheath
Plasticized PVC according to ISO 6722, Class B,
lead free, diameter 2.8 mm.
Impedance Capacitance at 1 kHz Conductor resistance at 20 °C
50 ± 3 Ω
max. 106 pF/m
max. 317 Ω/km
Overview product range coaxial cables
Designation
Impedance
LEONI Dacar® 110
LEONI Dacar® 310
LEONI Dacar® 100
LEONI Dacar® 300
50 Ω
50 Ω
50 Ω
50 Ω
Copper strand SN
Copper strand SN
Staku BL
Staku BL
LEONI Dacar® 200
LEONI Dacar® 218
LEONI Dacar® 400
LEONI Dacar® 450
75 Ω
75 Ω
50 Ω
75 Ω
Copper strand SN
Copper strand BL
Staku AG
Staku AG
Dielectric
O.D. [mm] / Material
Shielding
Sheath
Temperature range
19 x 0.182
19 x 0.182
7 x 0.16
7 x 0.16
2.95 / PE
2.95 / PP
1.52 / PE
1.52 / PP
95 % Cu SN
95 % Cu SN
86 % Cu SN
86 % Cu SN
4.95 / PVC
4.95 / PVC
2.80 / PVC
2.80 / PVC
–40 to +85 °C
–40 to +105 °C
–40 to +85 °C
–40 to +105 °C
7 x 0.182
7 x 0.182
7 x 0.17
7 x 0.102
3.1 / PE
3.2 / PE
1.48 / FEP
1.6 / FEP
95 % Cu SN
95 % Cu SN
96 % Cu AG
92 % Cu AG
4.60 / PVC
4.60 / PVC
2.50 / FEP
2.60 / FEP
–40 to +85 °C
–40 to +85 °C
–65 to +205 °C
–65 to +205 °C
Conductor
63
302
Multi-core
cables
LEONI Dacar©
coaxial cables
RF coaxial cable with foamed dielectric
Temperature range:
–40 °C bis +105 °C (3000 hrs)
Conductor
Copper wire, bare, 7 x 0.27, diameter 0.81 mm.
Dielectric
PP foamed (Polypropylene), diameter 2.1 mm.
Shielding
Aluminium-coated foil, visual covering 100 %.
Braiding of tinned copper wires, visual covering nom. 90 %,
diameter 2.5 mm.
Sheath
PVC (Polyvinyl chloride), lead free, diameter 3.3 mm.
Impedance Capacitance at 1 kHz Conductor resistance at 20 °C
50 ± 3 Ω
max. 85 pF/m
max. 48.5 Ω/km
Special features
Coax cables with foamed dielectric show an outstanding transmission performance combined with a significant reduction of
the cable dimensions. A typical feature of this product range is,
amongst others, their high velocity ratio of approx. 78 % of the
speed of light.
Overview product range coaxial cables
64
Designation
Impedance
Conductor
Dielectric
LEONI Dacar® 034
LEONI Dacar® 031
LEONI Dacar® 302
LEONI Dacar® 360
LEONI Dacar® 077
50 Ω
50 Ω
50 Ω
75 Ω
120 Ω
Copper strand BL 7 x 0.30
Staku BL 7 x 0.10
2.25 / Foam-PE
2.1 / Foam-PE
2.1 / Foam-PP
1.68 / Foam-PP
3.1 / Foam-PE
Shielding
87 %
92 %
90 %
90 %
75 %
Cu SN
Cu SN + AL
Cu SN + AL
Cu SN + AL
Cu BL
Sheath
Temperature range
3.5 / PVC
3.2 / PVC
3.3 / PVC
2.7 / PVC
4.8 / PVC
–40 to +85 °C
–40 to +85 °C
–40 to +105 °C
–40 to +105 °C
–40 to +85 °C
Multi-core
cables
LEONI Hivocar©
Special cable for vehicles with battery,
hybrid or fuel cell drive systems
Temperature range:
–40 °C to +105 °C (3000 hrs) 105-F
–40 °C to +125 °C (3000 hrs) 125-F
Conductor
bare.
Insulation
Plasticized PVC according to ISO 6722, Class B, resp. Class C. PVC
(heat-resistant) or TPE-O (thermoplastic polyolefin elastomer), copper
stabilised, lead free.
Shield
High flexible braiding of bare or tinned copper wires.
Minimum visual covering 95 %.
Sheath
Plasticized PVC according to ISO 6722, Class B, resp. Class C. PVC
(heat-resistant) or TPE-U (specific hydrolysis resistant polyether
polyurethane).
Other versions according to customer specifications available
E. g. high flexible, unshielded version ➔ LEONI Hivocar® 125-FU
or with aluminium conductors ➔ LEONI Hivocar® 125-A
Type of conductor
Nominal
crosssection
mm2
No. of
strands
Diameter of
conductor
max.
mm
Insulation
Electrical
resistance
Wall
thickness
max.
max.
nom.
mm
mΩ/m
mm
Cable
Diameter
of core
Sheath
wall
thickness
O.D.
Weight
mm
mm
min.
approx.
mm
kg/km
14.8
1.2
17.6 ± 0.4
860
LEONI Hivocar® 105-F cables for –40 °C up to +105 °C in highly flexible version (F)
LEONI Hivocar® 105-F 70
1 x 70
2205
12.4
0.27
1.2
LEONI Hivocar® 105-F 2 x 2.5
2 x 2.5
651
2.2
7.6
0.8
3.75
1.0
10.0 ± 0.3
145
LEONI Hivocar® 105-F 2 x 4
2x4
1020
2.6
4.71
0.8
4.2
1.1
11.0 ± 0.4
182
2 x 16
2079
5.5
1.16
1.0
7.5
1.6
18.6 ± 0.4
553
2 x 25
3185
7.0
0.75
1.3
9.0
2.4
23.3 ± 0.6
700
2 x 1.5
392
1.7
1.1
3.7
1.0
99.0 ± 0.3
125
12.7
LEONI Hivocar® 125-F cables for –40 °C up to +105 °C in highly flexible version (F)
1x5
651
3.7
3.6
1.0
5.5
1.0
7.9 ± 0.3
109
1x8
1008
4.0
2.55
1.0
5.8
1.0
8.2 ± 0.3
139
1 x 25
3185
6.8
0.75
1.4
9.6
1.3
12.6 ± 0.3
360
1 x 35
4473
8.5
0.53
1.4
10.8
1.4
14.0 ± 0.4
481
1 x 50
6370
10.8
0.37
1.6
13.8
1.4
17.0 ± 0.4
670
2 x 2.5
651
2.2
7.6
0.8
1.0
10.0 ± 0.3
131
3.75
65
Multi-core
cables
Extruded flat cables
Flat cables
separation groove
conductor thickness
pitch
conductor width
core
insulation wall thickness
insulation material
Construction
Conductors
Material designations
Y PVC YW Heat-resistant PVC 11Y PUR (Polyurethane) 12Y TPE-E 9Y PP-FR 7Y ETFE –40 °C to +105 °C
–40 °C to +110 °C
–40 °C to +110 °C
–40 °C to +105 °C
–40 °C to +110 °C
–65 °C to +180 °C
Chart of standard dimensions
Insulation
Heat-resistant PVC, lead free
Thermoplastic polyurethane-based elastomer
Thermoplastic polyolefin elastomer
Polypropylene, flame-retardant
Ethylene/tetrafluoroethylene
Insulation wall thicknesses from 0.1– 0.25 mm are available,
depending on the insulation material and cable structure involved.
Tolerances
Insulation wall thickness ± 0.04 mm
Cable width ± 0.30 mm (up to cable width of 70 mm)
Pitch: ± 0.15 mm (up to cable width of 20 mm)
Marking options
Imprint
Edge marking to indicate the first conductor
Dyed insulation material
Separation grooves
It is possible to produce the cable with separation grooves. These
can be utilized during further processing when cutting the cable.
Pitch
2.54 mm (standard). Other pitch dimensions are available on request.
66
Conductor materials
BL
Bare copper
SN
Tinned copper
AG Silver-plated copper
Example of a material designation
exFC–YW 5x1.54+3x4.08/0.2 BL
➔ extruded flat cable
heat-resistant PVC insulation
5 x conductors (1.54 x 0.2 mm) + 3 x conductors (4.08 x 0.2 mm)
bare copper conductor material
Chart of standard dimensions
Conductor
thickness
mm
0.076
0.100
0.120
0.130
0.150
0.200
0.450
Conductor width
mm
0.80 1.00 1.23 1.35 1.40 1.54 2.05 4.08 6.62
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
Ribbon cables
Multi-core
cables
Ribbon cables
thickness of insulation between the
tracks
Construction
Conductors
Insulation
Heat-resistant PVC, lead free
PP, flame-retardant
Dimensions
according to LV 112
max. 24 conductors
core
pitch
Material designations
Y PVC YW Heat-resistant PVC
9Y PP-FR insulation material
–40 °C to +105 °C
–40 °C to +110 °C
–40 °C to +110 °C
Conductor materials
BL
Bare copper
SN
Tinned copper
AG Silver-plated copper
Marking options
Imprint
Edge marking to indicate the first conductor
Dyed insulation material
Pitch
2.54 mm (standard). Other pitch dimensions are available on request.
67
Packaging
Packaging
Our cables can be supplied
in all standard forms of packaging to suit the customer’s further
processing needs:
barrels
drums
coils
coni-packs
coiled
Packaging of special cables on
request.
Drums
Single-core cables of large cross section and multi-core cables are
generally supplied on wooden or plastic drums from the drum pool of
KTG Kabeltrommel GmbH & Co. KG, Schanzenstrasse 30, 51043
Cologne, Germany. Drum rental is governed by KTG`s terms and
conditions.
A copy is available upon request.
If requested, we can supply LEONI drums at a charge.
Popular drum types:
Manufacturer
KTG-Drum (re-usable)
LEONI-Drum (re-usable)
LEONI-Drum (one-way)
68
Type
Material
KT050
KT080
plastic
plastic
K3502
K5000
K8002
H6008
H7601
plastic
plastic
plastic
wood
wood
Packaging
Coni-packs
The Niehoff re-usable coni-pack is a particularly advanced form of
packaging. It consists of a re-usable, high-grade plastic spool which
can be disassembled into an upper flange with core and a lower,
removable flange.
The coni-pack is moved by means of a hoist inserted in holes on
the flange. A pay-off device is used to feed cable from the pack.
Partly used packs can be moved and restacked with ease.
As many as 100 re-usable packs can be stacked inside one another on
one pallet for return shipment.
Barrels
To protect the environment and to conform with legislation, our
barrels are re-usable cardboard barrels almost without exception.
The most popular barrel types:
Typ
O.D. d1
Core diameter d2
Height h
mm
mm
mm
F 5000
F 5001
500
500
315
320
410
710
Weight empty
kg
approx. 9.0
approx. 10.8
The LEONI-BOX
The LEONI-BOX is a practical and environmentally-friendly, cardboard
package for conductors. The corrugated cardboard is made of organic,
recyclable and environmentally friendly materials. The return of the
empties to the cable manufacturer is not necessary.
Full LEONI-BOXES are shipped with closed lids on pallets
103 x 103 cm. The pallets are taken back on request.
A maximum of 8 LEONI-BOXES can be stacked on a pallet.
69
We also produce…
The LEONI group
Cable
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70
Automotive wires
UL and CSA approved cables
Insulated power cables
Earthing ropes
Control cables, shielded and unshielded
Insulated Hook-up wires according to
DIN, VDE
Fiber optic cables
with glass and plastic optical fibers
Copper data cables
Coaxial cables
Customised special cables for robotics,
seismology, medicine, sensor systems,
audio/video, environmental engineering ...
Cord sets
Spiral cables
Cable assemblies
Special cables assembled to customer
specification
Connection cables and car kits for
mobile phones
Automotive cables for electronic drive
controls, engine management, mobile
communication
Extruded flat cables
Battery, starter and generator cables
with copper and aluminium conductors
Wiring Systems
Wiring systems for  automobiles, trucks
and buses
 tractors and forklifts
 Conventional and preformed cable
harnesses
 Plastic mouldings, also in foamed version
 Electronic solutions for automobile
construction (part and full multiplex)
 Cable assemblies for ABS systems and
sensors

Wire






Single wires, tin, silver, gold and nickel
plated made of copper and copper based
alloys
Bunched and stranded conductors for
the cable industry
Highly flexible copper strands, ropes
and braids
Tinsel conductors and braided tubes
Copper alloy wires (resistance wires)
Metallic gold and silver threads;
bouillon
LEONI Kabel GmbH
Stieberstrasse 5
91154 Roth
Germany
Phone +49 (0)9171-804-2218
Fax +49 (0)9171-804-2232
E-mail cable-info@leoni.com
www.leoni-cable.com

Automotive Wires and Cables

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