The Sh - Shockey Precast

The Shockey Precast Group
219 Stine Lane, Winchester, VA 22603
www.shockeyprecast.com
For additional copies of Structures, or for more information about
The Shockey Precast Group, call (540) 667-7700.
Visit our website at www.shockeyprecast.com.
STRUCTURES
PRESORTED
STANDARD
U.S. POSTAGE PAID
WINCHESTER, VA
PERMIT NO. 213
Spring 2016 Issue 4
STRUCTURES
The Shockey Precast Group 219 Stine Lane, Winchester, VA 22603
www.shockeyprecast.com
Tekla Structures 3D Model Provides Innovation
for Fort Belvoir Commissary Success
was not without obstacles, the use of Tekla Structures 3D modeling
contributed to greater collaboration among Shockey Precast’s Engineering
team and Field Services, as well as with other trades and subcontractors. It
also created a project flow that was remarkably smooth and successful for
the complexity of the project.
Stability of the structure was a primary concern during erection of the
commissary facility, as the precast wall panels were braced to the steel
Bracing of the precast arches was one challenge faced during precast erection.
Project Name: Ft. Belvoir Commissary Facility
Owner:
Defense Commissary Agency
General Contractor: Hoar Construction
Engineer:
Defense Commissary Agency
Architect: The Jenkins Group, Inc.
Precaster:
The Shockey Precast Group
The commissary located on the Ft. Belvoir military base has the
distinction of being the busiest—and the most profitable--commissary
in the Defense Commissary Agency system. So when its capacity could
no longer match the growing demand of base personnel, it was time to
build a second facility. The Shockey Precast Group was subcontracted by
general contractor Hoar Construction to provide architectural precast
wall panels for the new commissary facility, as well as architectural precast
arches and components for the separate entrance and exit vestibules.
Since the architectural wall panels would be braced to a steel frame being
erected just ahead of the precast, coordination and innovation were
required to ensure a successful and smooth project flow.
The Shockey Precast Group’s scope of work for the two-phase, 60,000
SF project consisted of a 44,000 SF commissary facility and a 16,000
SF entrance/exit vestibule. Shockey produced 50,000 SF of insulated
precast walls for the project; approximately 148 pieces of architectural
precast with thin-brick façade for the new commissary facility, and 115
arched pieces of architectural precast with thin-brick façade for the
vestibule. Shockey utilized Tekla Structures 3D modeling to guide precast
production, establish precast erection sequence, and coordinate precast
erection. The model provided a 3D rendering that allowed Shockey
Precast’s Engineering team to review the complex panels and coordinate
with the steel subcontractor’s reference model. Although the project
SPG erected 148 pieces of architectural precast for the commissary facility.
frame structure. Because completion of the steel frame was delayed and
stability of the structure could not be guaranteed, Shockey Precast would
not begin precast erection until a third-party engineer had provided a
bracing plan that would ensure the safety and stability of the structure.
From a design and production perspective, the use of the Tekla Structures
3D model helped Engineering provide an accurate brick count to
production for order. A 3D rendering was also included on the shop
tickets, for enhanced visualization. Engineering received a 3D model
from the steel erector, and was able to integrate this model with the
Tekla Structures model of the precast to review the overall structure and
identify discrepancies and potential problem areas.
The Tekla Structures 3D model was also helpful for developing the
erection sequence, and allowed Shockey Precast erection crews to see
potential erection challenges before they were encountered in the field.
From the erection perspective, the biggest challenge offered by this
complex project was its location on a military base. Complying with base
regulations and protocol for working onsite required extensive
coordination by Shockey Precast Field Services, as all personnel working
onsite were required to go through inspection daily prior to being
allowed on base. The trucks delivering precast were also required to
go through inspection, and normal permit load regulations did not
apply on a military base. Ensuring that Shockey trucks and personnel
were in compliance with base protocol and processes demanded careful
coordination by Shockey Precast’s Field Services team.
Third-party erector E.E. Marr handled erection of 115 pieces of architectural precast
for the commissary vestibule.
Through ongoing communication, the use of Tekla Structures 3D
modeling, and successful collaboration with general contractor Hoar
Construction, architect The Jenkins Group, Inc., engineer Defense
Commissary Agency, The Shockey Precast Group was able to meet the
numerous logistical challenges associated with this complex project
and provide Ft. Belvoir with a striking new commissary facility to
serve its personnel.
Design-Assist Process
Iron Hill Corporate Center parking structure in Newark, DE, is one of SPG’s recent
design-assist success stories.
In today’s construction market, time is short, funding resources are limited
or phased, and speed is essential to a successful project. Many projects
do not have the luxury of a process that includes lengthy design to 100%
construction documents, bidding various packages, and reworking shop
drawings before finally arriving at the actual construction phase. Owners
are seeking ways to streamline design and to expedite the front end of the
construction process in order to bring their projects to market faster and
more efficiently than ever before. In response to this need for speed, designassist and design-build have emerged as effective alternates to traditional
construction processes. Over the past 10 years, The Shockey Precast Group
has developed a comprehensive design-assistance process that supports
Shockey’s integration and participation as a full member of a cohesive
project design team. This early involvement in the design process enables
Shockey to aid customers in making sound, informed design choices that
best serve the financial and aesthetic needs of the owner.
A key advantage of the design-assist/design-build approach is that it brings
the key players to the design table from the beginning stages of design, and
eliminates the extended schedule associated with the traditional design-bidbuild process. Particularly for projects with complex designs or aggressive
construction schedules, the design-build approach can offer numerous
benefits in terms of cost and time savings. As a member of the design-build
team, Shockey can take the lead for all precast-specific and precast-related
design issues, and can drive value engineering options. This approach
facilitates the development of a workable design aligned with the owner’s
vision and financial considerations.
Overall project design gains the most benefit when The Shockey Precast
Group is involved in the development of projects that are less than 15%
designed. Working with the owner, developer, or general contractor, our
Business Development Team prepares a design-assist proposal, outlining
the specifics of Shockey’s role as a member of the project design team. This
typically includes preparing and updating budget estimates, participating
in constructability reviews, and using BIM to provide 3D project models.
Members of the Shockey team also attend regular design team meetings,
and communicate with other members of the project design team through
face-to-face meetings, phone conversations, and written and email
communication. The design-assist proposal establishes initial scope of
work through the design process, and sets an initial Guaranteed Maximum
Price (GMP) for the project. The iGMP typically includes a firm estimate
for the design; however, the balance of the contract is determined as the
design and scope of work are developed. A key advantage of Shockey’s early
involvement in the design process is the focus we bring to optimization
of precast components and trade coordination, considerations that can
ultimately result in cost savings and reduction of the overall project
schedule. Once the design process is complete, The Shockey Precast Group
finalizes the construction estimate and provides a final GMP for the project.
Upon acceptance of the design-assist proposal by the owner or general
contractor, Shockey assigns an Engineering Project Manager (EPM)
to oversee the project through design development, to include design/
detailing, budget, and schedule. The EPM serves as the liaison between the
Shockey departments involved in the project (i.e. Project Management,
Manufacturing, Warehouse, and Field Operations). The EPM also serves as
the client point-of-contact on design and detailing issues, and is charged
with the direct responsibility of ensuring the Design & Engineering process
of a project is completed in an efficient and thorough manner. Once
Shockey is awarded the contract for project construction, a Shockey Project
Manager is assigned to work with the Engineering Project Manager and
the project team through the start of production through turnover of the
project to the owner.
As the benefits of design-assist and design-build have become more widely
recognized in the construction industry, The Shockey Precast Group
has gained considerable design-build experience encompassing both
structural and architectural precast projects. Complex parking structures,
in particular, benefit from the early involvement of a precaster in the design
development process, yet Shockey’s design-build history includes numerous
architectural precast projects as well. Following are some of our most
notable design-build project successes:
WMATA Andrews Federal Center Bus Garage
Location: District Heights, MD
Owner: WMATA
Architect: SYSTRA USA
General Contractor: Hensel Phelps Construction
Precast Scope: 116,000 GSF insulated wall panels
Estimated Completion: 2016
Social Security Administration National Support Center
Location: Urbana, MD
Owner: General Services Administration
Architect: SOM
General Contractor: Hensel Phelps Construction
Completed: 2014
Precast Scope: The 300,000 SF Social Security Administration National
Support Center was constructed for the GSA to replace its original 30year old facility. As a design-assist partner, The Shockey Precast Group
managed the project’s remaining design-assist process and provided
architecturally featured, insulated wall panels. The decision to use precast
resulted in a structure that is cost effective, offers an excellent weather
barrier, and reflects the GSA’s aesthetic vision for the facility. The Social
Security Administration National Support Center was a DBIA 2015
National Design-Build Project/Team award winner in the Federal,
County, State, and Municipal category.
SPG Utah Project
Location: Utah
Owner: Confidential
Architect: Confidential
General Contract: Confidential
Precast Scope: Design-build of all-precast and partial precast confidential
mission-critical facilities
Completed: 2013
Iron Hill Corporate Center Parking Structure
Location: Newark, DE
Owner: The Buccini/Pollin Group / JP Morgan Chase
Architect: Tim Haahs & Associates, Inc.
General Contractor/Contact: BPGS Construction
Completed: 2013
Precast Scope: The five-level Iron Hill Corporate Center parking structure
features 705 parking spaces, and was designed to blend aesthetically and
architecturally with the existing surrounding buildings. As a design-assist
partner and specialty subcontractor, The Shockey Precast Group designed,
manufactured, delivered and erected approximately 156,000 SF of
structural precast for the project. BPGS Construction was awarded a 2014
Excellence Award by ABC Delaware for the project.
WMATA Southeastern Bus Garage Facility
Location: Washington, D.C.
Owner: WMATA
Architect: SYSTRA USA
General Contractor: Hensel Phelps Construction
Completed: 2012
Precast Scope: As a design-assist partner on WMATA’s Southeastern
Bus Garage facility, The Shockey Precast Group designed, manufactured
and delivered approximately 460 structural and architectural precast
components, including approximately 120 insulated walls with
architectural thin-brick finish, as well as double tees, columns, exterior
columns, column covers, shear walls, and beams.
Washington Headquarter Services
Location: Alexandria, VA
Owner: Duke Realty Corp, Alexandria, VA
Architect: HKS, Washington, DC
General Contractor: Clark Construction, Gaithersburg, MD
Completed: 2011
Precast Scope: The Washington HQ Services BRAC 133 was a designbuild project that included construction of two parking structures and
two office buildings, encompassing 1,700,000 square feet of structural
and architectural precast. As a design-build partner, The Shockey Precast
Group used Building Information Modeling (BIM) with the design
team to plan and execute the projects and provided value engineering
throughout the process. Shockey produced and erected approximately
2,980 pieces of structural precast for the two parking garages, and nearly
1,700 pieces of architectural precast for the two office buildings.
From the initial kick-off meeting through design, construction, and
turnover, Shockey’s design-assist process brings the value of a cohesive,
integrated team approach to the design development of a project,
assuring that the finished project meets the owner’s aesthetic vision,
practical needs, and budget.
SPG News
SPG Welcomes New Employees
The Shockey Precast Group recently welcomed the following
individuals to the Shockey family:
Joshua Vice, Field Coordinator – Joshua
comes to The Shockey Precast Group with
several years of experience as a Project
Manager, as well as nine years’ experience as
a Business Development Specialist. He has a
B.A. in History from George Mason University,
and an A.A.S. in Teacher Education from
Northern Virginia Community College. He
was previously employed by Midasco, LLC as a
Project Manager.
Brennan Smith, Summer Intern -- Brennan
is an intern with SPG’s Sales & Business
Development department this summer,
learning all aspects of SPG’s business
development, sales, marketing, and estimating
functions. He is a rising junior at Liberty
University with a double major in Business
Marketing and Project Management.
Recently Awarded Projects
• Queen Anne Tower (Conewago)
• Falls Church Anglican Parking Structure, Falls Church, VA
(Howard Shockey & Sons, Inc.)
• Arlington Trade Center Expansion, Arlington, VA (Howard
Shockey & Sons, Inc.)
• Village at Cranberry Parking Structure, (Elford Construction)
Earn AIA CEUs
Earn AIA CEUs with a Shockey Precast plant tour or box lunch
presentation on Total Precast Systems or Introduction to Precast
Parking Structures. Visit www.shockeyprecast.com or contact
Marketing Coordinator Terri Ward at 540.665.3215 or
tward@shockeyprecast.com to sign up.
Connect with SPG
SPG is on Twitter and LinkedIn! Follow us at #ShockeyPrecast, stop
by our LinkedIn page at The Shockey Precast Group, and check out
our website at www.shockeyprecast.com.