1206 BFS profile

BF SYSTEM
in the world
2012 4
2012.4
BF SYSTEM CO.,LTD
INDEX
1 WHAT
1.
WHAT’ss BF SYSTEM?
2 WHY IT’s BF SYSTEM?
2.
3. LPG/CNG Components of BFS
4. List of conversion car
BF SYSTEM CO.,LTD
2
WHAT IS BF SYSTEM?
BF SYSTEM CO.,LTD
1. WHAT IS BF SYSTEM
1. COMPANY NAME
: BF SYSTEM CO.,LTD
2. H/D OFFICE : #1205, Daewoo TechnoPark, Dodang-dong, Wonmi-gu,
Bucheon-si, Gyeonggi-do, Korea
3. DATE OF FOUNDATION of the COMPANY : 1-FEB-2006
4 CAPITAL : USD 765,700
4.
765 700
5. TURNOVER(2012) : USD 5,000,000
6. R&D SPEND : over 5~10% of TURNOVER
7. NUMBER OF EMPLOYEES : 30 persons
BF SYSTEM CO.,LTD
4
1. WHAT IS BF SYSTEM
History of BFS
1996.
2006.
2007
2008
2009
2010
2011
BF SYSTEM CO.,LTD
The first manufacture of bi-fuel mixer system E.C.U in Korea
BF SYSTEM Corporation Established
The first development and manufacture of sequential injection system
products in Korea (We have developed and designed it)
Approved ISO9001:2000 Management System
Acquired certificate of products (ECE R110)
Patent (No. 10-0750298): Fuel supply system for a gas vehicle
P t t (No.
Patent
(N 30-0465673):
30 0465673) IInjector
j t ffor LPG/CNG
Acquired Venture company from the KIBO Technology Fund
Acquired R&D Center certificate
Patent (No.
(No 10
10-0802138):
0802138): Association Apparatus for Protection
Noxious-gas in the car and method for the same
Acquired THAILAND homologation(PTT)
Acquired MALAYSIA homologation (SIRIM)
Acquired PERU homologation
Approved ISO/TS 16949 Quality Management System
Acquired VENEZUELA homologation (MENPET)
Acquired A prize of export from KITA
5
1. WHAT IS BF SYSTEM
BFS QUALITY AND R&D
1. Mechanical, Software, Hardware & System Integrated Technology
a realization possible
2. We have the BI-FUEL SYSTEM Development, Manufacture and Field
engineering experience over 15 years
3. We have experience of OEM Test evidence.
4. The first manufacture company
p y of Sequential
q
Injection
j
System
y
p
products in
KOREA (We have developed and designed it)
5 We
5.
W have
h
d
developed
l
d and
dd
designed
i
d whole
h l products
d t
6. We have factory automation development technology by ourselves
7. We have developed and designed products testers
BF SYSTEM CO.,LTD
6
Why it’s BFS?
BF SYSTEM CO.,LTD
2. Why it is BFS?
‹ TECHNOLOGY(R&D CENTER in BFS)
R&D Center
Electronic
Mechanical
Development part
Development part
Software development
Field Engineering
Design, development
Hardware development
Inha university
System validity test
Engine Dynamo
Endurance test
Chassis Dynamo
Research support
R&D ITEM
R&D E
Equipment
i
t
GDi vehicle conversion system
over 20 sets (C compiler, S/W, H/W etc.)
Diesel Dual fuel conversion system
over 15 sets (Solid works etc.)
BF SYSTEM CO.,LTD
8
2. Why it is BFS?
‹ TECHNOLOGY(R&D CENTER in BFS)
3D Modeling
Electromagnetic
analysis
BF SYSTEM CO.,LTD
9
2. Why it is BFS?
‹ PATENT
BF SYSTEM CO.,LTD
10
2. Why it is BFS?
‹ OEM EVIDENCE
HYUNDAI HEAVY
INDUSTRIES
KOREA
CHINA
Model : THETA 2.4L DOHC
(L4KE 7608520)
for LPG Forklift
FOTON MOTOR
Model : BJ6536 (MIDI 1.6)
MMC AUTOMOTRIZ S.A
SA
Model : ELANTRA
1.6, 2.0
GETZ 1.6
VENEZUELA
BF SYSTEM CO.,LTD
11
2. Why it is BFS?
‹ BFS in the world (Certificate of homologation)
THAILAND
MALAYSIA
BF SYSTEM CO.,LTD
PERU
VENEZUELA
12
2. Why it is BFS?
‹ STATE of SALES
‹
DOMESTIC MARKET
1)
End of 2011, Market share 60% of After market in KOREA.
2)
Supply Contract of Petrol/CNG bi-fuel injection kit (Hyundai motors export car – NF
SONATA, GRENDURE TG)
3)
‹
(US$12,766,000 / annual)
Conversion Contract Daegu city LPG-CNG taxi conversion project (US$ 3M / 2012)
OVERSEA MARKET
1)
Supply Contract of Petrol/CNG bi-fuel injection kit (FOTON MOTOR in CHINA)
(US$ 2,784,000 / annual)
2)
Registration of supplier to PDVSA in Venezuela
3)
Supply Contract of LPG, CNG bi-fuel injection kit (B company in Holland)
(min USD 2,000,000 / 2012)
BF SYSTEM CO.,LTD
13
2. Why it is BFS?
‹ 2011 Workshop for BFS network in Korea
BF SYSTEM CO.,LTD
14
2. Why it is BFS?
‹ BFS FACTORY
‹ BFS ASSEMBLY LINE
BF SYSTEM CO.,LTD
‹ BFS HIGH PRESSURE
TEST MACHINE
‹ BFS LOW PRESSURE
TEST MACHINE
15
2. Why it is BFS?
‹ Capacity of Production 2012
‹ REDUCER (BF
(BF-100
100, BF-C1000)
BF C1000)
(min 100
100,000/annual)
000/annual)
‹ RAIL FILTER (BF-200)
(min 100,000/annual)
‹ INJECTOR (BF-300,BF-320)
(BF 300 BF 320)
( i 100
(min
100,000/annual)
000/
l)
‹ INJECTION ECU (BF-500)
(min 100,000/annual)
‹ PRESSURE SENSOR (BF-600, BF-610)
(min 100,000/annual)
‹ CNG FILLING UNIT (BF-C1100)
(min 100,000/annual)
‹ CNG AUTOMATIC VALVE (BF-C1200)
(min 100,000/annual)
‹ CNG GAUGE ((BF-C1300))
((min 100,000/annual)
,
)
‹ CNG CHECK VALVE (BF-C1400)
(min 100,000/annual)
‹ ETC
BF SYSTEM CO.,LTD
16
2. Why it is BFS?
‹ CERTIFICATE(ECE R67 & R110)
BF SYSTEM CO.,LTD
17
LPG/CNG
Components
BF SYSTEM CO.,LTD
DIAGRAM of CNG system
Single injector type
BF SYSTEM CO.,LTD
Rail injector type
19
DIAGRAM of LPG system
Single injector type
BF SYSTEM CO.,LTD
Rail injector type
20
Layout of main NGV component (Multi type)
A CNG Cylinder
A.
B. Cylinder valve
C. Filling unit (FV-3130V)
D Automatic valve (BF
D.
(BF-C1200)
C1200)
& Pressure gauge (BF-C1300)
E. Control switch (BF-502)
F Rigid pipe
F.
G. E.C.U (BF-500)
H. Hose for injector to nozzle
I. CNG Reducer (BF-C1000)
(BF C1000)
J. Hose for CNG Reducer to Multi injector
K. Multi-Injector (BF-300Ri)
BF SYSTEM CO.,LTD
21
Layout of main NGV component (Single type)
A. CNG Cylinder
B. Cylinder valve
C. Filling unit (BF-C1100)
D. Automatic valve (BF-C1200) /
Pressure gauge (BF-C1300)
E. Control switch (BF-502)
F. Rigid pipe
G. E.C.U (BF-500)
H. Hose for injector to nozzle
I. Rail filter (BF-200)
J. Hose for CNG Reducer to Rail filter
K.CNG Reducer (BF-C1000)
L. Hose for Rail filter to Injector
M Injector
M.
I j t (BF-300)
(BF 300)
BF SYSTEM CO.,LTD
22
LPG Component (LPG REDUCER (BF-100))
z DESCRIPTION
¾ We have developed this product to realize minimized
size through innovative design works with strict test
process
¾ Maximum Capacity (Gas Volume)
ECE R67 (E11 67R – 010047)
¾ Realization of perfect evaporation with water chamber
positioned in the mid of gas pre-heater
pre-heater.
z SPECIFICATION
¾ Casing material : Aluminum
Aluminum, Brass
¾ Setup Pressure : 120 Kpa ~ 150 Kpa
¾ Temperature Sensor : -20 ~ 120℃
¾ Upgraded Capacity through the installation of inner gas
liquid type chamber
¾ Qualification to 60 bar pressure resist test and rubber
material shock resist test
¾ Engine capacity : 800cc ~ 6,000cc
¾ Stable maintenance of regulation function through
¾ Single stage DIAPHRAGM type
constant Quality Control
¾ Diaphragm size: ￠78.5
¾ Pressure recovery effect increase according to rapid
¾ Dimension : 128 x 145 x 124 (h)
speed increase
¾ Weight : 1.8Kg
BF SYSTEM CO.,LTD
23
LPG Component (LPG REDUCER (BF-100))
BF SYSTEM CO.,LTD
24
LPG Component (LPG REDUCER (BF-102))
z DESCRIPTION
¾ Realization of perfect evaporation
pressure resist test and rubber
¾ Qualification to 60 bar p
material shock resist test
¾ Stable maintenance of regulation function through
ECE R67 (E7
(
67R – 197802))
constant Quality Control
z SPECIFICATION
¾ Pressure recovery effect increase according to rapid
¾ Casing
g material : Aluminum, Brass
speed increase
¾ Setup Pressure : 30 Kpa ~ 200 Kpa
¾ Temperature Sensor : -20 ~ 120℃
¾ Engine capacity : max 3,000cc
¾ Single stage DIAPHRAGM type
¾ Dimension : 106 x 154 x 77 (h)
¾ We have developed this product to realize minimized
size through innovative design works with strict test
process
¾ Weight : 0.7Kg
BF SYSTEM CO.,LTD
25
LPG Component (LPG REDUCER (BF-102))
BF SYSTEM CO.,LTD
26
COMPONENTS SPECIFICATION (CNG Reducer - BF-C1000)
z Description
The main function of Reducer for NGV is to lower high pressure to low
pressure and to maintain as static pressure
pressure. Finally
Finally, reducer for NGV
provides regular and stable pressure of CNG to the Injector. Reducer
for NGV to maintain stable durability has two-leveled pressure-drop
stages. This reducer is produced after test which is 30MPa higher than
actual Refueling Pressure. High pressure is dropped on 1st` stage and
ECE R110 (E8 110R – 004698)
it is dropped again on 2nd` stage, which can prevent durability problem.
z Specification
¾ Input pressure : 0~22MPa
0 22MPa
¾ 1st` stage regulation pressure : 0.7~0.9 MPa
¾ 2nd` stage regulation pressure : 0.1 ~0.2 MPa
¾ Relief pressure : 1.4~2.0 MPa
¾ Temperature range : -40~120°C
¾ Dimension : 183 x 149 x 124(h)
¾ Diaphragm size : Ø78.5
BF SYSTEM CO.,LTD
27
COMPONENTS SPECIFICATION (CNG Reducer - BF-C1000)
BF SYSTEM CO.,LTD
28
COMPONENTS SPECIFICATION (RAIL FILTER-BF-200 for LPG/CNG)
z Description
It has a distributor structure which supplies exact pressure to injectors
of each individual cylinder
cylinder. Also it conceives outer pressure sensor and
gas temperature sensor with convenient scheme for user to replace
filters. We have developed and designed it.
z Specification
¾ Working pressure : 0~ 250KPa
ECE 67R – 015721, ECE 110R – 004641
¾ Atmosphere temperature : -40~125°C
z Advantage
1) Rail filter (BF-200)
¾ Gas distributor structure
¾ Inner
I
gas pressure sensor and
d gas temperature
t
t
sensor
¾ Inner pressure sensor with easiness to replace filter
¾ Only filter replacement (Simple, Cheapest)
2) Pressure sensor (BF
(BF-600)
600)
This device senses gas pressure in real time. When this senses gas
leak or engine's power drop, ECU immediately can control fuel cut-off
and fuel compensation
compensation.
3) Inner temperature sensor – Sensing correct gas temperature
BF SYSTEM CO.,LTD
29
COMPONENTS SPECIFICATION (RAIL FILTER-BF-200 for LPG/CNG)
BF SYSTEM CO.,LTD
30
COMPONENTS SPECIFICATION (Injector-BF-300 for LPG/CNG)
z Specification
¾ Material : SUS304, Brass
¾ Resistance[Ω] : 2.2
2 2 ±0.05
±0 05 [Ω] (at 20℃)
¾ Atmosphere temperature : -40 ~ 125℃
¾ Operating voltage : 7 ~ 15VDC
¾ Working pressure : 0 ~ 2.5 bar
¾ Dimension : Ø 26 x 48 x 81(h)
ECE 67R – 015722, ECE 110R – 004626
z Advantage
¾ Precision Level : The injector is produced at the processing
precision of 0.02mm.
0 02mm And it can do control correct flow
flow.
¾ Speed : This FAST type Injector is applied with 2ohm Coil
Resistance, so that it can inject gas much faster.
¾ Quietness
Q i t
:A
As applied
li d with
ith N
Noise
i P
Prevention
ti T
Technology,
h l
noise
i
level is much lower than Petrol injector.
¾ Control type : Pick & hold type
¾ Compact design can provide minimalized install space.
BF SYSTEM CO.,LTD
31
COMPONENTS SPECIFICATION (Injector-BF-300 for LPG/CNG)
BF SYSTEM CO.,LTD
32
COMPONENTS SPECIFICATION (Multi Injector-BF-300Ri for LPG/CNG)
z Specification
¾ Material : SUS304, Brass
¾ Resistance[Ω] : 2.2
2 2 ±0.05
±0 05 [Ω] (at 20℃)
¾ Atmosphere temperature : -40 ~ 125℃
¾ Operating voltage : 7 ~ 15VDC
¾ Working pressure : 0 ~ 2.5 bar
z Advantage
ECE 67R – 010045, ECE 110R – 000068
¾ Inside Install Gas Pressure Sensor
¾ Inside Install Gas Temperature Sensor
¾ Convenience to Replace
(Pressure Sensor ,Gas
Gas Temperature Sensor and
Rail-Filter is all-in-one structure)
¾ Only filter Replacement (Simple, Cheapest)
¾ This device senses gas-leak
gas leak or engine
engine’s
s power drop ,ECU
immediately can control fuel cut-off and fuel compensation
¾ Inside Temperature Sensor-Sensing the correct
gas temperature
g
p
BF SYSTEM CO.,LTD
33
COMPONENTS SPECIFICATION (Multi Injector-BF-300Ri for LPG/CNG)
BF SYSTEM CO.,LTD
34
COMPONENTS SPECIFICATION (Rail Injector-BF-320 for LPG/CNG)
z Specification
¾ Material : SUS304, Brass
¾ Resistance[Ω] : 2.2 ±0.05 [Ω] (at 20℃)
¾ Atmosphere temperature : -40 ~ 120℃
¾ Operating voltage : 7 ~ 15VDC
¾ Working pressure : 0 ~ 3.0 bar
ECE 67R01 – 197804, 110R – 197803
z Advantage
Ad
t
¾ Inside Install Gas Pressure Sensor
¾ Control type : Pick & hold type
¾ Compact design can provide minimalized install space.
BF SYSTEM CO.,LTD
35
COMPONENTS SPECIFICATION (ECU – BF-500 for LPG/CNG)
z Description
¾ CNG ECU(BF-500) is the device to control supply gas to Engine.
¾ CNG ECU(BF-500) provides control for Engine Parameter, various
sensors, valve and etc. Also, CNG ECU performs various functions for
control and safety.
y CNG ECU(BF-500)
(
) can undertake full automatic
mapping works in whole p rocess through target mapping without manual
mapping work.
There is Scanner for extra mapping for user's convenience. This can
ECE 67R – 010046, ECE 110R – 000069
z Specification
¾ Operating Temperature : -40 ~ 125℃
¾ Operating Voltage : DC 6.5 ~ 18[V]
¾ Observance of the automotive rules
on protections and input/output
signals
¾ Waterproof tightness for immersion
¾ EMC
C co
compliant
p a t
BF SYSTEM CO.,LTD
be applied with all kinds of vehicle of T.B.I and M.P.I (including turbo type)
¾ For safety, this ECU(BF-500) can block fuel flow under gas leak or
broken gas pipe and ECU can switch to Petrol.
¾ CNG ECU(BF-500) indicates fueling status to drive with beep-sound
and on/off LED signal. Our CNG ECU(BF-500) has easy switch function,
Alarm function and Display function. Our ECU is the product to focus on
user's safety and convenience.
36
COMPONENTS SPECIFICATION (ECU – BF-500 for LPG/CNG)
zAdvantage & Function
¾ Petrol fuel control
- Petrol fuel cut off function and Petrol injector cut off
- Petrol injector emulator function installed.
¾ NGV / CNG / LPG Fuel control
- Gas cut off & control
- Gas injector control
ECE 67R – 010046,
- Optimized gas fuel supply based on pressure fluctuation.
ECE 110R – 000069
- Optimized gas fuel supply based on temperature fluctuation.
- An individual gas injector control
zAdvantage
g & Function
¾ Safety function
¾ Switch (BF-502)
- Display of remaining fuel
- Display
p y of using
g fuel
- Gas
G pressure automatic sensing function
f
- When the gas leak, Fuel(Gas) cut off and Fuel change to petrol
- Back-fire prevention function caused by empty gas.
-When the gas leak and when the gas pressure down,
does alarm function through buzzer (safety function)
- When the ECU Error, does alarm function through buzzer
- Easy operation switch of one touch type
BF SYSTEM CO.,LTD
37
COMPONENTS SPECIFICATION (ECU Calibration S/W, BF-2000 for LPG/CNG)
¾ MONITORING
9 Petrol fuel
injection time
9 Gas
G injection
i j ti ti
time
9 Gas pressure
9 Map pressure
9 Oxygen
sensor
O
9 Water temp.
9 Gas temp.
9 RPM
9 Gas level
9 Driving mode
BF SYSTEM CO.,LTD
38
COMPONENTS SPECIFICATION (ECU Calibration S/W, BF-2000 for LPG/CNG)
¾ BASIC SETUP
9 Fuel type
9 Cylinder type
9 O2 sensor type
t
9 Gas conversion
RPM
Temperature
T
t
Overlap time
9 Safety setup
9 Gas gauge setup
BF SYSTEM CO.,LTD
39
COMPONENTS SPECIFICATION (ECU Calibration S/W, BF-2000 for LPG/CNG)
¾ DETAIL
MAPPING
9 Perform the
detailed setup of the
vehicle
9 Select the cells to
modify: select it
using Shift Key or
dragging the cells
BF SYSTEM CO.,LTD
40
COMPONENTS SPECIFICATION (ECU Calibration S/W, BF-2000 for LPG/CNG)
¾ ADJUSTMENT
SETUP
9 Perform adjustment
setup of the vehicle
9 Reducer Temp.
9 Gas Temp.
9 Gas Pressure
p
Functions
9 Special
ƒ Start Adjustment
ƒ Low RPM
ƒ Minimum RPM
ƒ Maximum Load
ƒ Gas Basic
Injection time
BF SYSTEM CO.,LTD
41
COMPONENTS SPECIFICATION (ECU Calibration S/W, BF-2000 for LPG/CNG)
¾ AUTO Calibration
9 Automatically
tune in the mapping
off the
th vehicle
hi l
BF SYSTEM CO.,LTD
42
COMPONENTS SPECIFICATION (ECU Calibration S/W, BF-2000 for LPG/CNG)
¾ AUTO Calibration
9 SEQUENCE
ƒ Measurement
att Neutral
N t l
ƒ Measurement
at High Speed
ƒ Adjustment
Adj t
t
at High Speed
ƒ Measurement
at Neutral
ƒ Complete Setting
BF SYSTEM CO.,LTD
43
COMPONENTS SPECIFICATION (ECU Calibration S/W, BF-2000 for LPG/CNG)
¾ MAINTENANCE
9 Setting Contents
ƒ Item
ƒ Articles
A ti l off
consumption
ƒ Mileage
ƒ Car
C number
b
ƒ Installation date
ƒ Serial number
BF SYSTEM CO.,LTD
44
Li t off conversion
List
i car
BF SYSTEM CO.,LTD
LPG/CNG conversion List
4 cylinder type
• HYUNDAI
• KIA
• DAEWOO /
SSANGYONG
•SAMSUN
G
AVANTE LB 1.5
AVANTE HD 1.6
AVANTE XD 1.5
SANTAMO 2.0
SONATA EF
2.0
SONATA NF
2.0
SONATA NF
2.4
SONATA 2 2.0
SONATA 3 2.0
TIBURON 2.0
TRAJET XG
2.0
•VERNA
1.5
CERATO 1.6
CREDOS 2.0
LOTZE
2.0
OPTIMA 2.0
•POTENTIA
POTENTIA
2.0
CHARMAN 400S
Lacetti 1.8 N/V
MAGNUS 2.0
NUBIRA 1.5 N/V
•REGANZA1.5
REGANZA1.5 N/V
SM3
1.6
SM5 NEW
2.0
SM5 520-N
2.0
•SM5 520-O
2.0
BF SYSTEM CO.,LTD
• ETC
BENZ E350 1.8
FORD Mondeo2.0
HONDA CivicN/V
HONDA Civic2.0
HONDA CR-V
CR V 2.0
MITU. Lancer 1.6
SAAB T-4 2.3
TOYO ALTIS N/V
TOYO CORO 4ECT
TOYO CORO N/V
TOYO CAMRY N/V
TOYO HILUX N/V
•VOLVO
VOLVO 940 GLT
46
LPG/CNG conversion List
5,6 cylinder type
• HYUNDAI
DYNASTY
2.5
• KIA
CANIVAL
• DAEWOO /
SSANGYONG
2.5
ACADIA
3.2
•SAMSUNG
• ETC
SM5 520V
BMW 520iS 2.0
EQUUS 3.0
ENTERPRIZE
CHARMAN 500S
2.0
CARAVAN
3.3
EQUUS 3.3
2.5
CHARMAN 600S
SM5 525V
GRANDVOYGER 3.3
EQUUS 3.5
O/OLD 2.7 N/V
MAGNUS L6 2.0
2.0
NEWYORKER 3.3
G/ TG 2.7
OPIRUS 06' 2.7
REXTON-05' 3.2
SM7
2.3
FORD 500
G/ TG 3.3
OPIRUS 07' 2.7
REXTON-07' 3.2
SM7
3.5
FORD ESCAPE 3.0
G/ TG 3.8
OPIRUS 3.0
STATEMAN
G/ XG 2.0
OPIRUS 3.3
TOSCA L6 2.0
G/ XG 2.5
3.0
EXPLORER
04'
EXPLORER
06'
N/V
EXPLORER
07'
G/ XG 3.0
SORENTO
FORD TORUS
G/NEW 2.5
3.5N/V
WINDSTAR
2.8
3.8
G/NEW 3.0 N/V
DISCOVERY3
TERACAN 3.5
LIZILINE
VOLVO
O O 960
BF SYSTEM CO.,LTD
3.0
4.0
3.5
2
2.5
47
LPG/CNG conversion List
8 cylinder type
HYUNDAI
GM
CHEVROLET
LANDROVER
BMW
BENZ
CRYSLER
EQUUS 4.5
STARCRAFT 5.4
DISCOVERY1 4.4
BMW
BENZ 420 5.4
DAKOTA 4.7
STARCRAFT 5.9
DISCOVERY3 4.7
735
S Class
MAXIMUM 5.9
Z 70 6.3
AVALANCH E 6.0
EXPRESS 5.3
SILVERADO 5.3
BF SYSTEM CO.,LTD
48
Head office / R & D center : #D-1205, Daewoo TechnoPark, Dodang-dong, Wonmi-gu, Bucheon-si, Gyeonggi-do, Korea
☎ +82 32 670-7450
Gangwon Branch
(Fax) +82 32 670-7455
: #857-3 , Toegye-Dong, Chuncheon-Si, Gangwon-Do, 200-940 Korea
☎ : 82-33-261-7451 FAX : 82-33-261-7452
Bucheon factory
: #D-1203, #D-1204 Daewoo TechnoPark, Dodang-dong, Wonmi-gu, Bucheon-si, Gyeonggi-do, Korea
☎ +82
82 32 670
670-7453
7453
URL
: http://www.bfsgas.com
E-mail
: sales@bfsgas.com
(Fax) +82
82 32 670
670-7455
7455