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Transcription

Selection guide
▪ Automatic spraying
equipment
www.kremlin-rexson.com
Â
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▪ Automatic spraying
equipment
Editorial
KREMLIN REXSON are delighted
to present the product selection
guide for Automatic spraying
equipment.
KREMLIN REXSON received the
ISO 9001 certification accredited
by LRQA for the design and
manufacture of its range of
paint application equipment. All
equipment are ATEX compliant.
An energetic Research and
Development policy has given
KREMLIN REXSON the ability to
provide the best solutions for most
applications in the metal, wood,
plastic and automotive markets
leading to significant reductions in
VOC emissions.
KREMLIN REXSON products are
designed with two objectives :
- to continuously innovate
equipment to meet the needs of
all new coating systems arriving
in the market (water-based, highsolids, etc)
- to reduce operating costs whilst
meeting new environmental
concerns.
The quality of KREMLIN REXSON
equipment is recognized worldwide, a statement which is borne out
by the fact that 75% of its sales are
exported. This powerful international presence allows KREMLIN
REXSON to quickly respond to
emerging market needs by developing innovative new equipment.
Our new interactive product
selection guide will help you
to select, the best, the right
equipment and use it to its highest
potential.
Please do not hesitate to contact
your local distributor or a KREMLIN
REXSON technical advisor.
They are there to help you find the
best solution for all your needs.
Summary
2
Automatic spraying
3
Modular conventional spray guns
7
Conventional spray guns
12
Aircaps, nozzles and needles
16
Extensions
19
Modular AIRMIX® spray gun
20
AIRMIX® spray gun
21
AIRMIX® aircaps and tips
22
AIRLESS spray guns
23
AIRLESS aircaps and tips
26
AUTOMATIC SPRAYING
Generalities
Automatic spraying allows you to increase
productivity and the quality of work. Material feed of
the product to the spray guns is by a pump.
An automatic spraying installation can be assembled in one of
the following configurations:
• By moving the automatic spray guns: the parts to be painted
being either fixed or moving;
• By one or several fixed spray guns; in this case, the parts to be
painted move in relation to the gun:
- either by rotating (on automatic turntables),
- or by linear movement (generally when the parts to be
painted are small, very simple and with mainly flat surfaces).
Such movements can sometimes be combined.
Automatic spray guns control
All Kremlin automatic spray guns work by pneumatic control.
For operation, all you have to do is connect them up to a solenoid
air valve or a three-way pneumatic valve.
Product feeding
If your installation comprises several spray guns, they can be
fed either in a closed circuit (A) or in an open circuit (B), this last
option being more practical when flushing or colour-changing
operations are frequent.
By opening the valve (5), you empty all the hoses. There is hardly any loss of fluid.
Use large diameter hoses and see that you do not have the guns
too far away from one another, in order to have them all fed at
the same pressure. If this is not possible, then use the parallel
set-up (C). If your installation involves several spray guns, which
operate at different outputs, then it is advisable to fit fluid pres-
sure regulators (2), which allow individual pressure setting for
each spray gun.
To get the fluid to arrive at the spray gun under pressure, we use
pressure pots or pumps (1).
This decision depends on the acutal fluid to be sprayed and the
anticipated fluid consumption.
If necessary, paint filters (3) can be fitted between the pump and
the spray guns.
To fit the spray guns themselves, standard fixings can be used.
Lastly, you should consider using hoses of a certain length (4)
and a defined number of shut-off valves.
3
AUTOMATIC SPRAYING
Determining the right fan width
The parameters that are necessary in determining the best fan width, in order to deliver a constant coating thickness on the parts, are the following:
• max. stroke of the linear robot (reciprocator): constant
• reciprocator speed: constant
• number of paint layers to spray: constant
• conveyor speed: variable
• max. width of the work zone - always inferior to the max. stroke of the reciprocator: variable
widt of working zone
Fig.1
Width of machine CM
Watching the movements of the spray guns and the motion of the items to be coated, you get a picture of the composition of
their respective speed. If a time trace is put on the machine, a ball-point pen for instance, you obtain an alternating diagonal
trace (fig. 1), moving in the direction of the machine movement. .
Speed of the track
VP
Now let us replace this pen with a spray gun with a narrow fan (J1 in fig. 2), you will note that the traces of sprayed paint cover
one another every time the spray gun changes directions; this leads to covering three distinctly different areas :
J2
J1
Fig.2
1 paint layer
No paint layer
2 paint layers
Now let us progressively widen the fan of the spray gun up to the value J2 (= the linear travel of the conveyor during one cycle
of the spray gun - fig. 3), you will find that the zones of coating are now all the same with two coats of paint each.
J2
Fig.3
This width J 2 for two even coats of paint corresponds exactly to the following formula:
J2
(m)
= VP
x2
(m/s)
CM
VM
Where:
VP = conveyor speed (m/s)
CM = total reciprocator travel (m)
VM = reciprocator speed (m/s)
2 = the required number of layers (use 4 to double the number of
layers).
Note:
The amount of layers can only be an even number. The following chart will allow you to quickly determine the fan width to
be used on the machine.
The speed of the machine will be chosen according to the type of spray system which will have been determined during the
first investigation into the installation.
4
COUP
CYCLE
COUP
5
AUTOMATIC SPRAYING
Transfer efficiency
The respective maximum tranfer efficiency rates are:
Paint velocity
Paint velocity has a direct impact on performance: the higher the velocity, the greater the amount of overspray and bouncback, which quickly combine to pollute the spray booth.
As can be seen from the graph, the particles speed with AIRMIX® is much lower than with all other systems.
Air consumption
AIRMIX® uses less air for atomization than any other spray system, which generates major savings in compressed air
consumption and reduces air compressor maintenance.
6
A35 HTI SPRAY GUN
STAINLESS STEEL
FEATURES
HTi and HPA modular guns
Modular design for High Volume Production with an outstanding finish quality HTi technology.
BENEFITS
Excellent atomization quality with
outstanding transfer efficiency
Modular design
Built-in valve
Indexed aircap 0 - 90°
Fluid output adjustment by indexed button
All stainless steel construction
Excellent finish quality, reduced paint costs,
cleaner working environment, lower booth
maintenance
Quick service : only 4 bolts to unscrew, no
need to remove hoses
Non air-bleeding gun
Perfect readjustment of fan pattern
High precision fluid regulation
Compatible with water-based materials
SPECIFICATIONS
Maximum air inlet pressure (bar)
Maximum fluid pressure (bar)
Trigger air pressure (bar mini)
Recommended atomization air pressure (bar)
Fluid output (cc/mn)
Weight (g) (gun only)
Maximum Fluid Temperature (°C)
Transfer efficiency in % (EN 13966-1)
Air consumption (m3/h)
Wetted parts
6
6
3
2 - 2,5
Upon nozzle (see table)
497
50
74 (E3 KHVLP) - 72 (EP3)
20 - 30
Stainless steel - treated stainless steel
BASE FOR A35 HTI GUNS
Type
Fluid circulation
Material (base plate)
Weight (g)
Side outputs
Rear outputs
Circulation in the base
Aluminum with stainless steel insert
240
480
FITTINGS
Power supply
Fluid
Atomization air
Pilot air
Gun base
F 1/4" NPS
F 1/4" NPS
F 1/8" NPS
Fittings supplied, non fitted
Quick fittings - Ø 6 x 8 hose
M 1/4 NPS - air hose int Ø 8 mini
Quick fittings -air hose Ø 4x6
CONFIGURATION OF THE A35 HTI GUN FITTED WITH BASE - KHVLP AIRCAP
Description
A35 HTi
A35 HTi
Base type
Nozzles
Size (mm)
Projector type
Fan width at 20 cm (cm)
Minimum
Maximum
0,6
06 E3 KHVLP
10
25
150
0,7
07 E3 KHVLP
10
29
200
0,9
09 E3 KHVLP
10
35
250
1,2
12 E3 KHVLP
10
38
300
1,5
15 E3 KHVLP
10
41
350
1,8
18 E3 KHVLP
10
43
400
0,6
06 E3 KHVLP
10
25
150
0,7
07 E3 KHVLP
10
29
200
0,9
09 E3 KHVLP
10
35
250
1,2
12 E3 KHVLP
10
38
300
1,5
15 E3 KHVLP
10
41
350
1,8
18 E3 KHVLP
10
43
400
Fluid output
(cc/mn)
Side outputs
Rear outputs
Part number
135.300.112
135.300.101
135.300.102
135.300.103
135.300.104
135.300.105
135.300.212
135.300.201
135.300.202
135.300.203
135.300.204
135.300.205
-
7
A35 HTI SPRAY GUN
STAINLESS STEEL
CONFIGURATION OF THE A35 HTI GUN FITTED WITH BASE - EP3 AIRCAP
Description
A 35 HTi
A 35 HTi
Base type
Nozzles
Size (mm)
Projector type
Minimum
Maximum
0,6
06 EP3
10
24
150
0,7
07 EP3
10
25
200
0,9
09 EP3
10
31
250
1,2
12 EP3
10
32
300
1,5
15 EP3
10
34
350
1,8
18 EP3
10
38
400
0,6
06 EP3
10
24
150
0,7
07 EP3
10
25
200
0,9
09 EP3
10
31
250
1,2
12 EP3
10
32
300
1,5
15 EP3
10
34
350
1,8
18 EP3
10
38
400
Side outputs
Rear outputs
SUPPORTS
Description
Mounting support Ø 16 (A)
Mounting support Ø 12 (B)
Adjustable mounting support for Ø12 support (C)
Protective cap (x 6)
Part number
049.351.000
049.351.700
049.351.705
106.380.856
KITS
Description
Remote adjusting fan width kit
8
Fluid output
(cc/mn)
Part number
029.253.002
Part number
135.300.111
135.300.106
135.300.107
135.300.108
135.300.109
135.300.110
135.300.211
135.300.206
135.300.207
135.300.208
135.300.209
135.300.210
-
A 35 HPA SPRAY GUN
STAINLESS STEEL
Modular design for High Volume Production with an excellent finish quality HPA technology. Wide fan pattern available.
FEATURES
BENEFITS
New EN 3L aircap
Modular design
Built-in valve
maintenance
Unsurpassed wide fan pattern
Quick service : only 4 bolts to unscrew,
no need to remove hoses
Non air-bleeding gun
SPECIFICATIONS
Wetted parts
6
6
3
3-5
Upon nozzle (see table)
497
50
33
FITTINGS
Power supply
Fluid
Atomization air
Pilot air
Gun base
F 1/4" NPS
F 1/4" NPS
F 1/8" NPS
Quick fitting - Ø 6 x 8 hose
M 1/4" NPS - air hose Ø 7mm int
Quick fittings - air hose Ø 4x6
CONFIGURATION OF THE A35 HPA GUN FITTED WITH BASE
Description
A 35 HPA
A 35 HPA
Base type
Nozzles
Size (mm)
Projector type
Minimum
Maximum
0,6
06 EN 3L
10
30
150
0,7
07 EN 3L
10
31
200
0,9
09 EN 3L
10
34
250
1,2
12 EN 3L
10
38
300
1,5
15 EN 3L
10
39
350
1,8
18 EN 3L
10
41
400
0,6
06 EN 3L
10
30
150
0,7
07 EN 3L
10
31
200
0,9
09 EN 3L
10
34
250
1,2
12 EN 3L
10
38
300
1,5
15 EN 3L
10
39
350
1,8
18 EN 3L
10
41
400
Fluid output
(cc/mn)
Side outputs
rear outputs
Part number
135.305.106
135.305.101
135.305.102
135.305.103
135.305.104
135.305.105
135.305.206
135.305.201
135.305.202
135.305.203
135.305.204
135.305.205
-
9
A 35 HPA SPRAY GUN
STAINLESS STEEL
10
SUPPORTS
Description
Part number
049.351.000
049.351.700
049.351.705
106.380.818
KITS
Description
Part number
029.253.002
Flowmax® technology : unsurpassed reliability and multi-products use.
The A25F Flowmax® gun is designed for an intensive use. The sealing of the gun
is made with a bellow guaranteeing an high level of reliability. It is recommended
for spraying paints, glues, water-based materials and UV products.
FEATURES
BENEFITS
maintenance
Optimized flushing and fluid circulation
Unique custom-made design of fluid
passages at the bellow level
Adoption of a bellow seal
Compatible with solvent or water-based
materials
Flushin volume optimized by the bellow
technology
Modular design
Increased reliability
Universal use meeting most requirements
and unique on the market !
Easy flushing and product savings
The body of the gun can be easily removed
from the base : only 4 bolts needed to
release, no need to remove hoses and
it maintains optimal position even after
servicing
Dismounting and set-up without hose
removal
Gun shown fitted on base
SPECIFICATIONS
Fluid output (l/mn)
Weight (g) (gun with base plate)
Body of the gun
Wetted parts
6
6
4
2 - 2,5
upon nozzle
985
1280
50
24 (2,5 bar)
Stainless steel
Stainless steel - PTFE
FITTINGS
Power supply
Fluid
Control Air
Spraying air
Gun base
F 1/4" NPS
F 1/8" NPS
F 1/4" NPS
Non fitted supplied fitting
Elbow M 1/4" BSP - Ø 6x8 hose
M 1/8" BSP - Ø 4x6 hose
Straight M 1/4" BSP - M 1/4" NPS
for conductive hose Ø8 int min
A25F FLOWMAX® GUN
STAINLESS STEEL
A 25F FLOWMAX® GUN KIT WITH BASE
Description
A25F Flowmax®
Max Fluid
viscosity in
CA 4
20 - 30s
Tip
Projector type
Size (mm)
07 N3C
0,7
09 N3C
0,9
12 N3C
1,2
Minimum
10
Maximum
Fluid output
(cc/mn)
24
200
26
250
34
300
Part number with
base
151.260.809
151.260.810
151.260.811
-
SUPPORTS
Description
Part number
049.351.000
049.351.700
049.351.705
KITS
Description
Part number
029.253.002
11
HTi and HPA guns
A 29 HTI SPRAY GUN
Universal gun suitable for a wide range of applications - Recommended for filled
materials and small output applications requiring high precision.
High finish quality thanks to HTi technology.
FEATURES
BENEFITS
High opening/closing frequency
Needle sealing done by a self-adjusting
cartridge
Independant fan and atomization control
Optimized inlet and outlet fluid ports
Intensive production
Outstanding reliability
Optimized finish quality and pattern size
Optimum spraying of high viscosity
materials (circulation recommended to keep
product homogeneity)
SPECIFICATIONS
Fluid output (l/mn)
Fluid circulation
Wetted parts
6
6
3
2 - 2,5
upon tip
585
50
20 - 30
yes
Stainless steel - Treated stainless steel
FITTINGS
Power supply
Fluid
Atomization air
Pilot air
Gun
M 3/8 NPS
Quick fittings
Quick fittings
Hoses
Ø 7 mn Int hose
Ø 8 x 10 polyamide hose
CONFIGURATION OF THE A 29 HTI SPRAY GUN FITTED WITH KHVLP AIRCAP
Description
Projector type
A 29 HTi
06
07
09
12
15
18
E3
E3
E3
E3
E3
E3
KHVLP
KHVLP
KHVLP
KHVLP
KHVLP
KHVLP
Nozzles
Size (mm)
0,6
0,7
0,9
1,2
1,5
1,8
Minimum
Maximum
10
25
10
29
10
35
10
38
10
41
10
43
Fluid output
(cc/mn)
150
200
250
300
350
400
Part number
135.310.012
135.310.001
135.310.002
135.310.003
135.310.004
135.310.005
CONFIGURATION OF THE A 29 HTI SPRAY GUN FITTED WITH EP3 AIRCAP
Description
A 29 HTi
Projector type
06
07
09
12
15
18
EP3
EP3
EP3
EP3
EP3
EP3
Nozzles
Size (mm)
0,6
0,7
0,9
1,2
1,5
1,8
Minimum
Maximum
10
24
10
25
10
31
10
32
10
34
10
38
Fluid output
(cc/mn)
150
200
250
300
350
400
SUPPORTS AND ACCESSORIES
Description
Part number
049.351.000
049.351.705
106.380.856
KITS
Description
Remote adjusting fan fitting
12
Part number
029.697.003
Part number
135.310.011
135.310.006
135.310.007
135.310.008
135.310.009
135.310.010
A 29 HPA SPRAY GUN
FEATURES
HTi and HPA guns
Universal gun suitable for a wide range of applications - Recommended for
filled materials and small output applications requiring high precision.
High finish quality thanks to HPA technology.
BENEFITS
High opening/closing frequency
Needle sealing done by a self-adjusting
cartridge
New EN 3L aircap
Independant fan and atomization control
Intensive production
Outstanding reliability
Unsurpassed wide fan pattern
Optimized finish quality and pattern size
SPECIFICATIONS
Fluid output (l/mn)
Wetted parts
6
6
3
3-5
upon tip
585
50
24 - 44
Aluminum - Stainless steel
FITTINGS
Power supply
Fluid
Atomization air
Pilot air
Gun
M 3/8 NPS
Quick fittings
Quick fittings
Hoses
Ø 7 mm int hose
CONFIGURATION OF THE A 29 HPA SPRAY GUN
Description
A29 HPA
Projector type
06
07
09
12
15
18
EN
EN
EN
EN
EN
EN
3L
3L
3L
3L
3L
3L
Nozzles
Size (mm)
0,6
0,7
0,9
1,2
1,5
1,8
Minimum
Maximum
10
30
10
31
10
34
10
38
10
39
10
41
Fluid output
(cc/mn)
150
200
250
300
350
400
Part number
135.315.006
135.315.001
135.315.002
135.315.003
135.315.004
135.315.005
SUPPORTS AND ACCESSORIES
Description
Part number
049.351.000
049.351.705
106.380.856
KITS
Description
Remote adjusting fan fitting
Part number
029.697.003
13
HTi and HPA guns
A28 HPA SPRAY GUN
STAINLESS STEEL
Automatic gun with Superlife technology (Kremlin patent) for enamels, high
solids and solvent-free materials.
FEATURES
BENEFITS
Patented Superlife™ diaphragm packing
(without packings)
Hardened S/S nozzle with removable
polyurethan end needle
Separate fan width and atomization air
adjustment
Delivers more than 4 - 5 times a standard
package operational life
Extends the nozzle lifetime and reduced and
quick on site maintenance
Allows for optimum spray pattern and finish
quality
SPECIFICATIONS
Fluid output (l/mn)
Weight (g)
Body of the gun
Wetted parts
6
5,5
3
3-5
Upon tip
1050
50
24 @ 4 bar
Stainless steel
Stainless steel, treated stainless steel, PTFE,
elastomer polyurethan
FITTINGS
Power supply
Fluid
Trigger air
Gun
F 3/8" NPS
F 1/8" NPS
Spraying air
F 1/4" NPS
Recommended hoses
Ø 10 mm internal
Ø 6 or 8 mm upon frequency of
use
Ø 10 mm internal
CONFIGURATION OF THE A28 GUN
Projector type
Use
207 Z 23A
209 Z 23A
212 Z 23A
flat pattern
212 N 23C
flat pattern low
pressure
215
218
222
222
222
227
227
227
233
233
240
240
N 23C
N 23C
R 23
R 24
R 29
R 23
R 24
R 29
S 23
S 29
S 23
S 29
flat pattern
flat pattern high density
round pattern
flat pattern
flat pattern high density
round pattern
flat pattern
round pattern
flat pattern
round pattern
Nozzle Diameter
Gun w/o projector
0.7
0.9
1.2
Fan width
(cm)
Part number
100
200
129.417.000
135.417.001
135.417.002
135.417.003
20-30
400
1.2
1.5
1.8
2.2
2.2
2.2
2.7
2.7
2.7
3.3
3.3
4.0
4.0
Fluid output
(cc/mn)
25-35
500
600
25-40
700
30-45
800
900
35-50
1000
KITS
Description
Seal kit
Repair kit
Part number
129.417.900
129.417.901
SUPPORT AND ACCESSORIES
Description
Fixing bracket
M5 x 16 Screw
Pin
Part number
029.417.011
933.011.194
906.120.089
KIT
14
Description
Remote adjusting fan width kit for A26 - A28
Part number
029.417.019
135.417.004
135.417.005
135.417.006
135.417.007
135.417.009
135.417.011
135.417.008
135.417.010
135.417.012
135.417.013
135.417.015
135.417.014
135.417.016
A3 HPA SPRAY GUN
FEATURES
HTi and HPA guns
For delicate work.
BENEFITS
GL specific projectors mounting
For lines
Quick color changes and flushing
(recommended circulation to maintain fluid
homogeneity)
SPECIFICATIONS
Fluid flow rate (l/mn)
Weight (g)
Body of the gun
Wetted parts
6
6
3
3-5
Selon buse
320
50
20
Aluminum
Aluminum, stainless steel, treated stainless steel
FITTINGS
Power supply
Fluid
Control air
Pulverization air
Gun
F 1/8 NPS
F 1/8" NPS
F 1/8 NPS
Fitting
non livré
Droit M 1/8" BSP - Tuyau Ø 4 x 6
non livré
CONFIGURATION
Description
Max Fluid
viscosity in
CA 4
Tip
Projector type
Size (mm)
Minimum
Maximum
08 PX
0,8
3
10
10 PX
1
4
15
06 GL
0,6
0,4
2,5
10 GL
1
0,4
3
12 PX
1,2
5
15
20 s
A3
30 s
number
Fluid output Part
w/o base
(cc/mn)
plate
135.713.014
200
135.713.011
300
135.713.017
180
135.713.015
300
135.713.012
450
-
SUPPORT
Description
Mounting support (Ø16 - length 3.9 inch)
Part number
049.351.200
KIT
Description
A3 indexed needle adjustment kit (precise output
adjustment with indexed positioning)
Part number
129.713.050
15
Aircaps, needles and nozzles
●
A35 HTi and A29 HTi guns
PART NUMBERS
Description
Product
viscosity in
CA4 (s) or
centipoises
(cps)
06 E3 K
HVLP
07 E3 K
HVLP
09 E3 K
HVLP
Tip
Fan width at 20 cm(cm)
Aircap
Air
Fluid
consumption flow rate
Minimum
3
(m /h)
(l/mn)
Size
(mm)
Maximum
0.6
25
10
150
0,7
29
10
200
0,9
35
10
250
20 - 30
1,2
38
10
300
1,5
41
10
350
1,8
43
10
400
0.6
24
10
150
0.7
25
10
200
09 EP3
0.9
31
10
250
12 EP3
1.2
32
10
300
1.5
34
10
350
1.8
38
10
400
18 E3 K
HVLP
Part number
E3 K
HVLP
132.300.100
-
033.300.200
-
20 - 40
06 EP3
07 EP3
033.300.100
-
£ 20
21 - 29
15 EP3
EP3
132.300.300
-
033.300.200
-
20 - 40
18EP3
●
Part number
033.300.100
-
£ 20
12 E3 K
HVLP
15 E3 K
HVLP
type
Needle
Nozzle
Projector
Part number Part number
134.130.050
134.130.100
134.130.200
134.130.300
134.130.600
134.130.700
134.130.050
134.130.100
134.130.200
134.130.300
134.130.600
134.130.700
-
031.300.012
031.300.001
031.300.002
031.300.003
031.300.004
031.300.005
031.300.011
031.300.006
031.300.007
031.300.008
031.300.009
031.300.010
-
Nozzle
Projector
A35 HPA and A29 HPA guns
PART NUMBERS
Description
Product
viscosity in
CA4 (s) or
centipoises
(cps)
06 EN 3L
07 EN 3L
Tip
Aircap
Air
Fluid
Maximum
(m3/h)
(l/mn)
Size
(mm)
Minimum
0.6
10
30
150
0.7
10
31
200
0.9
10
34
type
Part number
250
24 - 44
12 EN 3L
15 EN 3L
EN 3L
1.2
10
38
300
1.5
10
39
350
1.8
10
41
400
20 - 40
18 EN 3L
16
Part number
033.300.100
-
£ 20
09 EN 3L
Needle
132.305.200
-
033.300.200
-
134.130.050
134.130.100
134.130.200
134.130.300
134.130.600
134.130.700
-
031.305.006
031.305.001
031.305.002
031.305.003
031.305.004
031.305.005
-
A25 HTi and A26 HTi guns
PART NUMBERS
Description
Product
viscosity in
CA4 (s) or
centipoises
(cps)
07 H3
KHVLP
09 H3
KHVLP
20
12 H3
KHVLP
●
Tip
Fan width at
20 cm (cm)
Air
Fluid
3
(m /h)
(l/mn)
Maximum
Size
(mm)
Minimum
0.7
10
22
0.9
10
34
1.2
10
39
28
200
Aircap
type
Part number
132.120.100
H3
KHVLP
-
Needle
Nozzle
Projector
Part number
033.251.100
-
134.080.100
134.080.200
134.080.300
-
031.268.006
031.268.007
031.268.008
-
A25 F and A25 LP guns
PART NUMBERS
Description
Product
viscosity in
CA4 (s) or
centipoises
(cps)
Tip
Size
(mm)
Fan width at
20 cm (cm)
Air
Fluid
3
(m /h)
(l/mn)
Minimum Maximum
07 N 23C
0,7
22
180
09 N 23C
0,9
22
250
22
350
12 N 23C
1,2
20
6
Aircap
Type
N 23C
Part number
0,7
20
180
209 LP 23
0,9
21
250
212 LP 23
1,2
21
350
Part number
for A25F
033.420.100
LP 23
132.060.100
-
Nozzle
Part number
for A25LP
Part number
033.251.100
-
134.021.100
134.020.100
134.020.200
134.021.100
134.020.100
134.020.200
-
132.021.700
-
35
07 LP 23
Needle
●
17
●
A25, A26 and A28 guns
PART NUMBERS
Description
Product viscosity
Tip
Fan width Air consumption Fluid
output
in CA4 (s) or
at 20 cm
(m3/h)
Size
(mm)
(cc/mn)
centipoises (cps)
(cm)
Aircap
Type
207 Z 23
20
0,7
26
22,1
200
209 Z 23
20
0,9
32,5
22,1
250
212 Z 23
20
1,2
35
22,1
300
212 NN 23
20
1,2
35
23
300
N 23
212 Z 23A
20
1,2
33
22.1
300
Z 23 A
207 Z 23A
20
0,7
26
22,1
200
209 Z 23A
20
0,9
32,5
22,1
250
212 Z 23A
20
1,2
35
22,1
300
212 NN 23C
20
1,2
35
24
300
212 NN 23C
20
1,2
35
24
300
20 - 40
1,5
36
23
350
215 N 23
218 N 23
20 - 40
1,8
39
23
400
222 R 23
40
2,2
36
27
450
227 R 23
40
2,7
36
27
480
222 R 29
40
2,2
12
20
450
227 R 29
40
2,7
15
20
480
Z 23
Part number
Needle
Type
Part number
132.021.100
-
132.021.200
132.020.550
-
7 - 9 12
033.251.100
-
132.020.500
-
N 23 C
132.021.700
132.021.750
-
Nozzle
Part number
134.021.100
134.020.100
134.020.200
134.020.500
134.020.500
134.021.100
134.020.100
134.020.200
134.020.500
134.020.500
134.020.300
134.020.400
134.020.600
134.020.700
-
N 23
132.021.200
-
15 - 18
033.251.200
-
R 23
132.021.300
-
22 - 27
033.251.300
-
R 29
132.021.400
-
22 - 27
033.251.300
-
134.020.600
134.020.700
-
R 24
132.021.800
-
033.251.300
033.251.300
029.417.014
029.417.014
029.417.014
029.417.014
-
134.020.600
134.020.700
134.025.900
134.025.900
134.025.800
134.025.900
-
033.251.200
-
134.021.200
134.021.300
-
Swirling rounf fan
For enamel application
222 R 24
40
2,2
23
28,5
450
227 R 24
40
2,7
23
28,5
480
233 S 23
5000 cps
3,3
42,5
-
-
S 23
240 S 23
5000 cps
4
42,5
-
-
S 23
233 S 29
5000 cps
3,3
-
-
-
S 29
240 S 29
5000 cps
4
-
-
-
S 29
132.021.900
132.021.900
132.021.500
132.021.500
-
22 - 27
22 - 27
30 - 40
30 - 40
30 - 40
30 - 40
For glue application
215 G G 21
-
1,5
-
-
-
218 G G 21
-
1,8
-
-
-
G 21
132.021.600
-
15 - 18
TREATED NOZZLES AND NEEDLES
Treated needle A 25 - A 26
Designation
07 - 09 T
12 T
15 - 18 T
22 - 27 T
18
Part number
033.251.050
033.251.700
033.251.500
033.251.600
Polyacetal needle A 25 - A 26
Designation
Part number
7-9-12P
033.251.400
7-9-12P
033.251.400
14-15-18P
033.251.410
-
A25, A26 and A28 guns
●
AIRCAPS FOR A28
Description
Z 23 A
N 23 C
R 23
R 24
R 29
S 23
S 29
Part number
132.020.550
132.021.750
132.021.300
132.021.800
132.021.400
132.021.900
132.021.500
TREATED NOZZLES FOR A28 & A25
Treated nozzle A 25, A 28
Designation
207 T
209 T
212 T
215 T
218 T
222 T
227 T
233 T
240 T
Part number
134.025.050
134.025.100
134.025.200
134.025.300
134.025.400
134.025.600
134.025.700
134.025.800
134.025.900
SPECIFIC NEEDLE FOR A28
Description
Dedicated needle (diaphragm
assembly)
Specific needle for A28 (without needle-end)
129.417.910
NEEDLE TIP KIT FOR DEDICATED A28 NEEDLE
Description
Needle tip kit for nozzles sized 7 to 23
(x10)
Needle tip kit for nozzles sized 33 and
40 (x10)
PEHD needle tip kit for nozzles 15 and
18 (x5)
●
Part number
129.417.005
129.417.014
129.417.020
A3 HPA gun
PART NUMBERS
Description
Product
viscosity in
CA4 (s) or
centipoises
(cps)
Fan width at
20 cm (cm)
Tip
Aircap
Air
Fluid
(m3/h)
(l/mn) Type Part number
Needle
Nozzle
Projector
Part number
Part number
Part number
132.631.100
132.631.100
132.631.100
132.640.100
132.640.100
-
033.713.400
033.713.000
033.713.100
033.713.500
033.713.300
-
134.630.400
134.630.100
134.630.200
134.640.300
134.640.100
-
031.713.014
031.713.011
031.713.012
031.713.017
031.713.015
-
Size
(mm)
Minimum
Maximum
08 PX
0,8
3
10
100
PX
10 PX
1
4
15
120
PX
1,2
5
15
150
PX
06 GL
0,6
0.4
2.5
80
GL
10 GL
1
0.4
3
120
GL
12 PX
●
20
10
Extension for A25 LP and HPA
EXTENSIONS FOR AUTOMATIC A25 LP AND HPA SPRAY GUNS
Fan type
Circular
Lateral
Internal diameter
(mm)
20
8
Cone(1)
(1) For other lengths, consult us.
Length in mm
Nozzle type
Part number
400
800
250
400
150
12
12
12
075.750.111
075.750.211
075.650.111
075.650.311
075.650.213
19
AIRMIX® modular spray guns
AVX AIRMIX® SPRAY GUN
STAINLESS STEEL
Light AIRMIX® technology - Modular design for High Volume Production
The AVX Airmix® gun, thanks to its size and reduced weight increase the performances and the efficiency of the
automatic machines.
The atomization quality offered by last generation aircaps and tips guarantees a finish quality and very important
product savings.
The fluid circulation is available in the base or inside the gun.
FEATURES
BENEFITS
Light AIRMIX® technology : Reduced size and
weight
Optimal application performances
maintenance
Performance level guaranteed for most
materials and easy flushing
To fit each customer need
Choice of circulation in the base or the gun
Choice of bases with rear or side
connections
Choice of tips for water-based materials
The design of the gun optimizes
performances and even flow. Dedicated tips
optimizes application performances
To benefit from large possibilities of fan or
flowrate adjustment
Adjusting fan width kit as an option
SPECIFICATIONS
Wetted parts
Seat
6
200
3
1-3
Upon tip (see Airmix® table)
452
50
3 - 7,5
Comes in stainless steel, carbide or polyacetal
as an option
BASE FOR AVX GUNS
Type
Fluid circulation
Material (base plate)
Weight (g)
Side outputs
Rear outputs
In the gun or base upon choice of base type
Air (aluminum), fluid (stainless steel)
240
480
FITTINGS
Power supply
Fluid
Gun base
F 1/4" NPS
Atomization air
Pilot air
F 1/4" NPS
F 1/8" NPS
M 1/2 JIC - blue Airmix® hose,
Ø 4,8 or 6,35 mm
M 1/4" NPS - air hose Ø 7 int
Quick fittings - polyamide hose
Ø 4x6
CONFIGURATION OF THE AVX GUN FITTED WITH BASE
Description
AVX gun (┴)
AVX gun (Ω)
AVX gun (┴)
AVX gun (Ω)
Base type
side outputs
rear outputs
Version
circulation in the base
circulation in the gun
circulation in the base
circulation in the gun
Aircap
Nozzle
(1)
(1) To be ordered separately - see table
SUPPORTS
Description
Mounting support Ø 16
Part number
049.351.000
049.351.700
049.351.705
KIT
Description
20
Part number
029.253.002
Part number
129.695.000
129.695.100
129.695.050
129.695.150
Compact AIRMIX® technology - reduced size.
The AXC Airmix® gun, thanks to its ultra-compact size and very reduced weight increases the performances and the
efficiency of the automatic machines.
Large dimension fluid passages allos to handle a wide range of materials.
The atomization quality offered by last generation aircaps and tips guarantees a finish quality and very important
product savings.
FEATURES
BENEFITS
Compact Airmix® technologie - reduced size
and weight
Choice of tips for water-based materials
Adjusting fan width kit as an option
Optimal application performances
maintenance
The design of the gun optimizes
performances and even flow. Dedicated tips
optimizes application performances
To benefit from large possibilities of fan or
flowrate adjustment
AIRMIX® guns
AXC AIRMIX® SPRAY GUN
STAINLESS STEEL
SPECIFICATIONS
Wetted parts
Seat
6
200
3
1-3
Upon tip (see Airmix® table)
472
50
3 - 7,5
Comes in stainless steel, carbide or polyacetal as
an option
FITTINGS
Power supply
Fluid
Atomization air
Pilot air
M 1/2 JIC - blue Airmix® hose, Ø 4,8 or 6,35 mm
Quick fittings - polyamide hose Ø 6x8
Quick fittings - polyamide hose Ø 4x6
CONFIGURATION OF THE AXC GUN
Description
AXC gun w/o tip nor aircap
Aircap
Nozzle
(1)
Part number
129.697.000
KITS
Description
Remote adjusting fan kit
Stainless steel Y-fitting - for AIRMIX® guns
Part number
129.697.250
029.520.500
SUPPORTS
Description
Part number
049.351.000
21
AIRMIX® aircaps and tips
●
Aircaps for AIRMIX® automatic
spray guns
AIRCAPS FOR AUTOMATIC SPRAY GUNS (Ø 35 MM)
For AVX, AXC
spray guns
Adjustable fan
Spraying quality
Transfer
efficiency
Non-stick
coating
VX114
VX14
VX54
132.670.040
132.670.020(1)
132.670.030
Excellent
●
Excellent
Good
Excellent
Excellent
Excellent
-
-
●
(1) To be used with the remote fan width adjustment kit
●
AIRMIX® tips
Référence : 134.5xx.xxx (remplacer les croix par le nombre repère de la buse choisie)
TABLE OF TIPS FOR SOLVENT-BASED MATERIALS
Size
02
03
04
06
09
12
14
18
20
25
30
45
Ø (mm)
0.18
0.23
0.28
0.33
0.38
0.41
0.48
0.50
0.56
0.61
0.73
Water
output at
35 bar in
l/mn
0.10
0.15
0.20
0.30
0.35
0.40
0.45
0.50
0.65
0.75
1.15
Min.
(VX14 aircap)
Water
Min.
output at Marking on Marking on
70 bar in gun filter pump filter (BX16 aircap)
Max.
l/min
(VX14 aircap)
Max.
(BX 16 aircap)
0.15
0.20
0.33
0.45
0.60
0.72
0.85
1.06
1.33
1.60
2.30
4
4
4
6
6
12
12
12
12
12
12
2
2 or 4
4 or 6
6 or 8
8 or 12
8 or 12
12
12
15
15
20
Number
engraved on
the tip
7
Theoretical fan width at 25 cm
10
13
8
8
9
10
11
38
7
10
13
17
21
25
29
33
38
9
12
17
21
25
29
33
37
44
9
12
17
21
25
29
29
37
44
02.034
03.034
04.034
06.034
09.034
02.054
03.054
04.054
06.054
09.054
04.094
06.094
09.094
12.094
14.094
04.114
06.114
09.114
12.114
14.114
03.074
04.074
06.074
09.074
12.074
14.054 14.074
04.134
06.134
09.134
12.134
14.134
18.134
20.074 20.094 20.114 20.134
25.134
30.114 30.134
45.114
06.154
09.154
12.154
14.154
18.154
20.154
12.174
14.174
18.174
20.174 20.194
30.154 30.174 30.194
45.154 45.174 45.194
TABLE OF TIPS FOR WATER-BASED MATERIALS
Size
04
06
09
12
14
●
22
Ø (mm)
0.23
0.28
0.33
0.38
0.41
Water
output at
35 bar in
l/mn
0.15
0.20
0.30
0.35
0.40
Theoretical fan width at
Min.
7
10
13
8
(VX14 aircap)
Water
Min.
7
10
13
17
output at Marking on Marking on
70 bar in gun filter pump filter (BX16 aircap)
Max.
9
12
17
21
l/mn
(VX14 aircap)
Max.
9
12
17
21
(BX 16 aircap)
0.20
4
2 or 4
04.032 04.052 04.072 04.092
0.33
4
4 or 6
06.032 06.052 06.072 06.092
Number
engraved on 09.032 09.052 09.072 09.092
0.45
6
6 or 8
the tip
0.60
6
8 or 12
12.072 12.092
0.72
12
8 or 12
14.052 14.072 14.092
Extension for AVX guns
Description
Straight extension
Straight extension
Elbow extension (45° angle)
Lenght (cm)
25
40
25
Part number
075.800.011
075.800.012
075.850.011
25 cm
8
9
10
11
21
25
29
33
25
29
33
37
25
29
33
37
04.112
06.112
09.112
12.112
14.112
06.132
09.132
12.132
14.132
06.152
09.152
12.152 12.172
14.152 14.172
AIRLESS spraying, under high pressure without any atomizing air delivered
to the gun, allows the spraying of high viscosity product, a precise fan width
determined by the angle of the tip chosen, the spraying of thick coats of paint
and allows for slow gun travel speed (0.4 m/s - 80 fpm maximum).
High output
FEATURES
BENEFITS
Equipped with 2 fluid inlets
Allows for circulation and saves money by
eliminating the need for a 2-way valve on
color or flushing
Saves time and money by making it easier
to clean, faster color changes and less
maintenance
To fit each customer need
No spring in the fluid passages
Large choice of tips
SPECIFICATIONS
4 (ASI 24)
5,5 (ASI 40)
240 (ASI 24)
400 (ASI 40)
Upon tips
700
50
Stainless steel
Stainless steel, treated stainless steel, PTFE
Carbide
Body of the gun
Wetted parts
Seat
FITTINGS
Power supply
Fluid ASI 24 and ASI 40
Control air
Gun
F 1/4 NPS
F 1/8 BSP
Fitting
Elbow M 1/4" NPT - M 1/2 JIC
Elbow- M 1/8" BSP Hose 4 x 6
PART NUMBERS
Description
AIRLESS ASI 24 w/o tip
AIRLESS ASI 40 w/o tip
AIRLESS tips
Part number
129.980.000
129.980.500
Automatic AIRLESS spray guns
AIRLESS ASI 24 AND 40
SPRAY GUNS
(1)
049.351.000
(1) to be ordered separately in the table of tips
SEAL KIT
Description
Repair package
Part number
129.980.901
23
AIRLESS ASI 40 GT SPRAY GUNS
High reliability AIRLESS gun for high productivity :
KREMLIN unique design for very abrasive UV and HS materials.
● AIRLESS spraying for reduced overspray
● High power preventing any needle blockage
FEATURES
BENEFITS
Fitted with a GT cartridge
Small ball needle
Simple and unique design (separated small
ball needle and cartridge)
Large choice of tips
400 bar spring
Strong resistance to very abrasive UV and
HS materials for an improved reliability
For an improved laminar fluid passage
Very easy to service
Recommended for large fluid outputs and
very high viscosity material applications
Strong power reducing any needle blocage
SPECIFICATIONS
Body of the gun
Wetted parts
Seat
5,5
400
Upon tips
700
50
Stainless steel
Stainless steel, treated stainless steel, PTFE
Carbide
FITTINGS
Power supply
Fluid ASI 24 and ASI 40
Control air
Gun
F 1/4 NPS
F 1/8 BSP
Fittings
Elbow - M 1/4" NPT - M 1/2 JIC
Elbow - M 1/8" BSP - 4 x 6 Hose
PART NUMBERS
Description
AIRLESS ASI 40 GT gun
AIRLESS tips
Part number
129.980.600
(1)
049.351.000
SEAL KIT
Description
Repair package
24
Part number
129.980.901
AIRLESS AS2 SPRAY GUN
FEATURES
Miniature size
Wide range of AIRLESS® tips
Lightweight design
BENEFITS
Great for small systems with size
restrictions
Provides many patterns choices
Makes it possible to mount more guns on a
reciprocator without exceeding the weight
limit
SPECIFICATIONS
Fluid flow rate (l/mn)
Body of the gun
Wetted parts
Seat
120
selon buses
250
50
Aluminum
Stainless steel
Carbide
FITTINGS
Power supply
Fluid
Control air
Gun
F 1/8" NPS
F M5
Fitting
M 1/8" NPT - M 1/2 JIC
M M5 - Tuyau 4 x 6
PART NUMBERS
Description
AIRLESS® AS 2 w/o tip
AIRLESS® tips
Mounting support (Ø12 - length 70 mm)
Part number
135.972.001
voir tableau
049.351.600
Very compact gun with possibility of circulation.
25
FLAT TIPS
Flat tips ensure high precision and performance
Part number : 000 00 XX.XX (replace of the X by the number read on the table).
L
KREMLIN's advice
Good quality spraying depends on the condition of the tip.
Regularly replacement of the tip ensures a consistent fan
pattern.
Any overuse of tips will result in an oval-shaped outlet
forming, which creates two major problems :
- Reduced width of fan, with fluid heavily concentrated in
the centre
- Higher fluid output.
FLAT TIPS
Fluid
output
at 140
bar (l/
mn)
Equivalent
diameter
Filter in
Tip
(in mm- Diaphragm
handle
thousandth
(MESH)
inches))
Angle
Width of
fan (cm)
0,230
0,310
0,18/0,007
0,23/0,009
12
12
0,460
0,28/0,011
12
0,630
0,33/0,013
15
1,010
0,41/0,016
18
1,500
0,50/0,020
20
2,250
0,61/0,024
25
3,340
0,73/0,029
33
●
red (200)
red (200)
blue
(150)
blue
(150)
number
blue
engraved
(150)
on tip
yellow
(100)
yellow
(100)
white
(50)
18°
30°
40°
50°
60°
67°
75°
82°
88°
94°
33
38
43
48
53
-
-
-
-
-
8
13
18
23
28
03.03
03.05
04.05
03.07
04.07
04.09
04.11
06.03
06.05
06.07
06.09
06.11
06.13
09.03
09.05
09.07
09.09
09.11
09.13
09.15
14.03
14.05
14.07
14.09
14.11
14.13
14.15
14.17
20.05
20.07
20.09
20.11
20.13
20.15
20.17
20.19
30.07
30.09
30.11
30.13
30.15
30.17
30.19
45.07
45.09
45.11
45.13
45.15
-
45.21
Tips with adjustable fan
Adjustable fan tips provide a simultaneous adjustment of fan width and output.
TIPS WITH ADJUSTABLE FAN
Size(mm)
28
41
26
Equivalent size in flat tips
minimum
maximum
006
020
014
068
Tip with fixing screw (M250) P.N.
Spare needle P.N.
100.000.620
100.001.468
000.000.621
000.001.469
27
Notes
28
Notes
ATEX Directive ( Explosive Atmosphere)
ATEX 94/9/CE Directive : European (EU) regulation for the use of electrical and non-electrical equipment which may be used in explosive atmospheres, including
pumping and spraying equipment in potentially explosive atmospheres.
Compliant KREMLIN equipment are in Group II, category 2G (equipment designed to ensure a high level of protection). They can be used in zone 1 and 2 without any
restriction.
Nota : Group II – Category 2: equipment designed to ensure a high level of protection
G : gas and vapour
Zone 1 : potential hazard (spray booth, preparation area)
Zone 2 : minimal hazard
Kremlin Rexson reserves the right to modify its equipment and/or specifications without notice.
Kremlin, Airmix®, Regulex®, Flowmax® are registered trademarks.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic,
mechanical, photocopying, recording or otherwise, without the prior permission of KREMLIN REXSON.
Impression : TAL Industries - 117-119, quai de Valmy - 75010 PARIS
From 1 July 2003, it will be necessary for all products placed on the market or put into use to comply with the ATEX Directive, even if they are only intended for use
in their country of origin.
All user will have to be compliant with the Directive since 30 June 2006 for existing equipment (ATEX 99/92 CE).
A worldwide network
Training centres all over the world : Paris, Detroit, Barcelona,
Düsseldorf, Shanghaï, Mumbay, Sao Paulo...
Visit our website
www.kremlin-rexson.com
KREMLIN REXSON - B.P.39 - 150 avenue de Stalingrad - 93245 Stains cedex - France
Tél. +33 (0)1 49 40 25 25 - Fax. +33 (0)1 48 26 07 16
0109 573.577.002 - KREMLIN REXSON saves right to change without notice characteristics and services offered as well as equipment and attachments of these.
Â
At your service

G3 couverture et pages didactiques.indd

Transcription

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