M od ula r Conve yor Syste m

Transcription

Modular Conveyor System
Sistema de Transportadores Modulares
Sistema de Transportadores
Modulares
Indice
Indice
Transportadores
de banda
Transportadores rectos:
- Serie B1000
- Serie B2000
- Serie B3000
Pág. 01
Elevadores (transportadores inclinados)
Pág. 10
Tipos de barandas
Pág. 12
Tipos de soportes de apoyo
Pág. 13
Especificación de bandas y motores
Pág. 14
Transportadores de rodillos por gravedad
Pág. 16
Transportadores de rodillos motorizados
Pág. 18
Transportadores de cadena rectos
Pág. 20
Transportadores de cadena flexibles
Pág. 22
Transportadores de cadena plástica rectos
Pág. 24
Transportadores de cadena plástica con borde tipo cuchilla
Pág. 26
Transportadores de pallets:
- Serie PTS1 hasta 15 kg/pallet
- Serie PTS2 hasta 60 kg/pallet
- Transferencias a 90°/180° para PTS1 y PTS2
- Especificaciones del pallet de trabajo para PTS1 y PTS2
- Tipos de freno neumático para PTS1 y PTS2
Pág. 30
Pág. 31
Pág. 32
Pág. 35
Pág. 36
- Serie PTS4 hasta 200 kg/m
- Transferencias a 90° para PTS4
- Especificaciones del pallet de trabajo para PTS4
Pág. 38
Pág. 39
Pág. 40
- Serie PTS5 hasta 800 kg/m
- Transferencias a 90° para PTS5
Pág. 41
Pág. 45
Transportador de banda tipo “dentado”
Pág. 47
Transportadores de
rodillos
Transportadores de
cadena tipo “slat”
Transportadores de
cadena plástica
Transportadores de
pallets
Transportadores de
banda tipo “dentado”
www.alutipo.com
Transportadores de banda
01
Elevador
Serie B3000
Serie B3000
www.alutipo.com
02
Serie B1000
Solución a medida
Serie B1000
Serie B2000
Serie B2000
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03
Introducción
Los transportadores de banda son los equipos usados comunmente debido a su versatilidad y bajo costo. El producto es transportado
directamente sobre la banda, por lo que los objetos pueden tener forma regular o irregular. La estructura construida en aluminio es simple,
robusta y de excelente estética.
Layout
El siguiente esquema de un transportador de banda de la serie B2000, muestra los diferentes componentes del equipo:
Barandas (Pág. xx)
Banda (Pág. xx)
Soportes de apoyo (Pág. xx)
Unidad motriz (Pág. xx)
Tablero de control
Referencia
Tipo de
transportador
Largo nominal
(mm)
Ancho nominal
(mm)
Capacidad máx.
(kg)
Velocidad máx.
(m/min)
B1100
600≤L≤3000mm
80≤W≤300mm
30
40
B1200
600≤L≤6000mm
80≤W≤300mm
40
40
B2100
600≤L≤6000mm
80≤W≤400mm
40
40
B2200
600≤L≤10000mm
80≤W≤400mm
50
40
B3100
600≤L≤6000mm
200≤W≤600mm
50
40
B3200
1000≤L≤20000mm
300≤W≤1000mm
120
40
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Transportador de banda B1100
04
Especificaciones
Largo nominal
600≤L≤3000mm
Ancho nominal
80≤W≤300mm
Capacidad máx.
30kg
Velocidad máx.
V max.=40m/min
Rodillo motriz
Φ47mm
W+16
Características/Beneficios
W
50
1. Instalación rápida y sencilla;
2. Motor instalado en la punta del transportador con protección de seguridad;
3. Lateral de bajo perfil;
4. Estructura construida en perfil de aluminio con ranura tipo T que permite
sujetar accesorios de manera limpia y fácil.
165
50
L
225
W+31
W+26
Alimenticia, Farmacéutica, Química, Automotriz, Plástico, etc.
W+2
W+60
Industrias servidas
Código de identificación
B1100---L---W---H---A---I---220---20---V---C---S---P
Tipo de barandas (Pág. xx)
Dirección de transporte
Tipo de banda (Pág. xx)
V=Variable | F=Fija
A
B
C
D
Velocidad de transporte
Voltaje 220V
Tipo de motor (Pág. xx)
Dirección de transporte (ver esquema)
Altura a la banda
Ancho nominal
Las direcciones de transporte
A y B son estándar.
En caso de requerirse C ó D,
por favor contáctenos.
Largo nominal
Ejemplo:
B1100---L2000---W200---H800---A---I---220---20---V---C---S1---P1
Transportador serie B1100---Largo 2000mm---Ancho 200mm---Altura 800mm---Dirección de transporte tipo A---Motor importado--Voltaje 200V---Velocidad de transporte 20m/min---Velocidad variable---Banda China---Soporte de aopoyo tipo S1---Baranda tipo P1
Eliminar el número que no requiere ser especificado.
www.alutipo.com
05
Especificaciones
Largo nominal
600≤L≤6000mm
Ancho nominal
80≤W≤300mm
Capacidad máx.
40kg
Velocidad máx.
V max.=40m/min
Rodillo motriz
Φ80mm
W+16
140
L
303
140
167
2. Motor instalado en el centro del transportador con protección de seguridad;
50
W
Industrias Served
servidas
Industries
W+2
W+26
W+115
Ordering Reference 订购
B1200---L---W---H---A---I---220---20---V---C---S---P
V=Variable | F=Fija
A
B
Voltaje 220V
Altura a la banda
Ancho nominal
Largo nominal
Ejemplo:
B1200---L2000---W200---H800---A---I---220---20---V---C---S1---P1
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06
Especificaciones
Largo nominal
600≤L≤6000mm
Ancho nominal
80≤W≤400mm
Capacidad máx.
40kg
Velocidad máx.
V max.=40m/min
Rodillo motriz
Φ60mm
W+65
W
60
204
60
L
Industrias servidas
220
W+5
W+66
W+65
B2100---L---W---H---A---I---220---20---V---C---S---P
V=Variable | F=Fija
Voltaje 220V
Altura a la banda
Ancho nominal
A
B
C
D
Largo nominal
Ejemplo:
B2100---L2000---W200---H800---A---I---220---20---V---C---S1---P1
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07
Especificaciones
Largo nominal
600≤L≤10000mm
Ancho nominal
80≤W≤400mm
Capacidad máx.
50kg
Velocidad máx.
V max.=40m/min
Rodillo motriz
Φ80mm
W+65
W
60
L
60
303
171
Industrias servidas
W+5
Ordering Reference 订购
B2200---L---W---H---A---I---220---20---V---C---S---P
W+65
V=Variable | F=Fija
A
B
Voltaje 220V
Altura a la banda
Ancho nominal
Largo nominal
Ejemplo:
B2200---L2000---W200---H800---A---I---220---20---V---C---S1---P1
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08
Largo nominal
600≤L≤6000mm
Ancho nominal
200≤W≤600mm
Capacidad máx.
50kg
Velocidad máx.
V max.=40m/min
Rodillo motriz
Φ70mm
W+85
W
80
5
Especificaciones
L
224
80
Industrias servidas
215
W+5
W+86
W+85
B3100---L---W---H---A---I---220---20---V---C---S---P
V=Variable | F=Fija
Voltaje 220V
Altura a la banda
Ancho nominal
A
B
C
D
Largo nominal
Ejemplo:
B3100---L2000---W200---H800---A---I---220---20---V---C---S1---P1
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09
Largo nominal
1000≤L≤20000mm
Ancho nominal
300≤W≤1000mm
Capacidad máx.
120kg
Velocidad máx.
V max.=40m/min
Rodillo motriz
Φ120mm
W+85
W
80
5
Especificaciones
L
424
302
80
Industrias servidas
W+5
W+85
Ordering Reference
B3200---L---W---H---A---I---220---20---V---C---S---P
V=Variable | F=Fija
A
B
Voltaje 220V
Altura a la banda
Ancho nominal
Largo nominal
Ejemplo:
B3200---L2000---W200---H800---A---I---220---20---V---C---S1---P1
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Elevador (transportador inclinado)
10
Elevador con paredes laterales
Elevadores (transportadores inclinados)
Elevador con paredes laterales en acero inox.
Elevador con cadena tipo “slat” de acero inox.
Elevador con paredes laterales en acero inox.
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11
L
Lb
Especificaciones
Ancho nominal
200≤W≤800 mm
Capacidad máx.
60 kg
Velocidad máx.
2≤V≤20 m/min
Tipo de tracción
Directa / Indirecta
Material de la banda
PU / PVC
0°
°-15
120
La
0°
°-15
120
Ha
1500≤L≤10000 mm
Hb≥200mm
Largo nominal
W-120
2. Estructura simple y de bajo costo;
3. Banda con paredes laterales y “cleats” para elevar todo tipo de productos;
W
Bp
W+15
W
W-120
Industrias servidas
INC---L---W---Ha---Hb---La---Lb---A---I---220---20---V---C---Bp---Bh
120
198
Bh
A
C
B
D
Altura del “cleat”
Espaciamiento entre “cleats”
V=Variable | F=Fija
Voltaje V=220V / 380V
Largo Lb
Largo La
Altura Hb
Altura Ha
Ancho nominal
Largo nominal
Ejemplo:
INC---L2000---W400---Ha1452---Hb300---La520---Lb520---A---I---220---20---V---C---Bp50---Bh30
Incline conveyor---Largo 2000mm---Ancho 400mm---Altura Ha 1452mm---Altura Hb 300mm---Largo La 520mmm---Largo Lb 520mm---Dirección de transporte tipo A--Motor importado---Voltaje 200V---Velocidad de transporte 20m/min---Velocidad variable---Banda China---Paso entre “cleats 50mm---Altura del ”cleat” 30mm
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Barandas
12
Barandas
Serie B1000
P1-Barandas fijas
P2-Barandas ajustables
W+102
W+68
max: W+5
min: W-200
max:W+2
min:W-200
Hf
Hf
Hf
W+5
W
W
W
Serie B2000
P1-Barandas fijas
W+65
W+5
W+115
max: W-25
min: W-150
Hf
Hf
30
max:W+40
min:W-150
W
W
W
Serie B3000
W+75
W+5
max: W-15
min: W-150
40
W
W+135
max:W+60
min:W-150
Hf
W+85
W
Hf
P1-Barandas fijas
W
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Soportes de apoyo
13
Soportes de apoyo
Serie B1000
S1 - Angulo fijo
S1 - Angulo ajustable
1. Perfil de aluminio 40x40mm
2. Altura de ajuste ±30mm
3. Angulo de ajuste ±15°
Serie B2000
S1 - Angulo fijo
Serie B3000
S1 - Angulo fijo
Todas las series
Altura ajustable
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Tipos de banda y motores
14
Tipos de banda
Banda marca Seglin (origen Europea)
Descripción
Color
Espesor
(mm)
Rango de
temperatura
Aplicación
I1
G/B/W
1
-10~70°
B1100/B1200
I2
G/B/W
2
-10~70°
Todas las series
I3
G/B/W
3
-10~70°
B2100/B2200/B3100/B3200
G-Verde / B-Azul / W-Blanco
Banda marca Yongli (origen China)
Descripción
Color
Espesor
(mm)
Rango de
temperatura
Aplicación
C1
G/B/W
1
-10~80°
B1100/B1200
C2
G/B/W
2
-10~80°
Todas las series
C3
G/B/W
3
-10~80°
B2100/B2200/B3100/B3200
G-Verde / B-Azul / W-Blanco
Tipos de motores
Potencia
Voltaje (monofásico)
Aplicación
25W
220V
B1100/B1200
40W
220V
B1100/B1200/B2100/B2200
60W
220V
B1100/B1200/B2100/B2200
90W
220V
B1100/B1200/B2100/B2200/B3100
Potencia
Voltaje (trifásico)
Aplicación
180W
380V
250W
380V
370W
380V
750W
380V
B3200
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Motor
15
Instruction of small motor with speed controller (Example of Output 60W)
Motor speed vs. Torque
The use boundary of variable speed motor
use boundary
50Hz
(N·m)
0.5
50Hz
0.4
The graph shows the allowed torque should be within the range of the shaded
area. If the motor is used at torque outside the range, it could either cause the
motor loss due to operating temperature rise or cause the gear tooth broken or
etc. So please be aware to avoid such use.
use boundary
60Hz
60Hz
0.3
0.2
0.1
0
0
500
1000
rotating speed
(min-1)
1500
1800
Important Note: Optimum running speed should be at more than 60% of the speed range. If low speed is needed, it is better to change the gear
head with a larger reduction ratio or to apply a forced-cooling fan to maintain the best performance of the motor.
Instruction of 380V three phase motor with forced cooling fan
380V
M
High start frequency
3
Mmax
With flywheel Z of high inertia
Adjusting range >20
2
MN
Low speed or static state reaches the normal output torque
1
0
0
n base 1.4xnbase
Working frequency of long-term under 25Hz
N
01651BXX
MN
= Rated torque of the motor
1
= With integrated cooling
Mmax = Maximum torque of the motor
2
= With forced cooling
Mbase = Rated speed (transition speed) of the motor
3
= Maximum torque
The motor proposed are SEW and NORD which could use frequency controller,and the recommended frequency should be more than 25HZ for Motor of 50HZ.
Otherwise, a forced-cooling fan is needed to achieve the best performance of the motor.
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Free Roller Conveyor
16
Stainless steel roller conveyor with platform
Industries Served
Material Handling, Home Appliances, Packing, Machinery, Building Material etc.
Zinc plated steel roller conveyor
Zinc plated steel roller conveyor (automobile parts)
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17
Especificaciones
L
Conveyor Length
W1
PxN
600≤L
W
Roller Width
100≤W≤1200mm
Conveyor Height
Customer Specified
Max. Load Capacity
1000kg/m(ØC≥76mm)
Roller Diameter
ØC=38/50.6/60/76/80/89mm
Roller Material
Plastic(PL), Zinc Plated Carbon Steel(CS),
Stainless Steel(SS), Rubber(RU)
W-28
La
H
P
ΦC
1. Simple and reliable structure with low maintenance;
2. Transfer all kinds of products from heavy, medium or light duty which can enable a high impact load;
3. T slot aluminum profile frame for easy accessory attachment,suchas sensors,support stands etc.
FRC---L---W---H---CS---ØC---P---La---SR
Special Requirement
Length of la
Roller Spacing
Roller Diameter
Roller Material
Plastic(PL) / Zinc Plated Carbon Steel(CS) / Stainless Steel(SS) / Rubber(RU)
Conveyor Height
Conveyor width
Conveyor Length
Example:
FRC---L2000---W400---H800---CS---ØC38---P100---La30
Free Roller Conveyor---2000mm long---400mm wide---800mm high---zinc plated carbon steel roller---roller diameter ØC38---roller spacing 100mm
---length of la 30mm.
Please cancel the corresponding number if it is not needed.
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Powered Roller Conveyor
18
Accumulation roller conveyor
Industries Served
Material Handling, Home Appliances, Packing, Machinery, Building Material etc.
Stainless steel roller conveyor (for plastic boxes)
Stainless steel conveyor (for steel parts)
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19
L
600≤L≤5900mm
120≤W≤1000mm
Conveyor Height
Customer Specified
Max. Load Capacity
250kg/m(ØC≥76mm)
Conveyor Speed
V max.=20m/min
Roller Diameter
ØC=38/50.6/60/76/80/89mm
Drive Model
Indirect
Conveyor Medium
Standard Roller(RS)/
Accumulation Roller(RA)
Roller Material
Plastic(PL), Zinc Plated Carbon Steel(CS),
Satinless Steel(SS), Rubber(RU)
W+112
P
La
W
H
Roller Width
PxN
30
Conveyor Length
ΦC
1. Simple and reliable structure with low maintenance;
2. Transfer all kinds of products from heavy, medium or light duty which can enable a high impact load;
3.Adjustable accumulation function can enable automation control;
Ordering Reference
PRC---L---W---H---RA---CS---ØC---P---La---I---220---20---V---SR
Special Requirement
V=Variable F=Fixed
Conveyor Speed
Voltage V=220V/380V
Motor Type I/Imported C/Made in China (taiwan)=(Page 15)
Length of la
Roller Spacing
Roller Diameter
Roller Material Plastic(PL) Zinc Plated Carbon Steel(CS)
Stainless Steel(SS) Rubber(RU)
Conveyor Medium
Standard Roller (RA) Accumulation Roller (RA)
Conveyor Height
Roller Width
Conveyor Length
Example: PRC---L2000---W400---H800---RA---CS---ØC38---P100---L30---I---380---20---V
Powered Roller Conveyor---2000mm long---400mm wide---800mm high---Accumulation Roller (RA)---zinc plated carbon steel roller---ØC38 roller diameter
---roller spacing 100mm---length of la 30mm---imported motor---380V---conveyor speed 20m/min---variable speed.
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Straight Chain Conveyor
20
Plastic straight chain conveyor
Industries Served
Food, Medical Equipment, Beverage, Cosmetic Industry etc.
Plastic curved chain conveyor
Plastic chain conveyor (for circuit breaker)
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21
Direct-Drive
Indirect-Chain-Drive
W
139
139
W
L
L
268
271
W+90
W
W
W+40
268
Ordering Reference
Conveyor Length
1000≤L≤20000mm
Chian Width
W=82.6/114.3/152.4/
190.5/254.0/304.8mm
Max. Load Capacity
200kg (W=304.8mm /POM)
300kg (W=190.5mm /SS)
Belt Speed
2≤V≤20m/min
Drive Model
Direct/Indirect Chain Drive
Chain Material
POM/Stainless Steel(SS)
SCC---L---W---H---10---D---POM---S---P---SR
Special Requirement
Guardrail
Support Stand
Chain Material
POM SS/Stainless Steel
Drive Model
D/Direct I/Indirect
Conveyor Speed
Conveyor Height
Chain Width
Conveyor Length
Example:
1. Simple structure with low maintenance;
2. Smooth surface guarantees stable transfer of all kinds of bottle
and cases;
SCC---L2000---W82.6---H800---10---D---POM---S---P
Straight Chain Conveyor---2000mm long---82.6mm wide---800mm high
Conveyor speed 10m/min---direct drive---POM chain---support stand---guardrail.
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Flexible Chain Conveyor
22
Conveyor with aluminum structure (for beverage )
Conveyor with stainless steel structure (for medicine bottle)
Conveyor with aluminum structure (for tooling pallet )
Industries Served
Food, Medical Equipment, Beverage, Paper Products, Cosmetic, Dairy etc.
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23
Aluminum Profile Structure(AL)
Stainless Steel Structure(SS)
W
W
L
L
330
330
330
330
®
®
Modular
Modular
Modular
Assembly Technology
Assembly Technology
Assembly Technology
Assembly Technology
W
W
160
160
®
®
Modular
Ordering Reference
Conveyor Length
1000≤L≤20000mm
Chian Width
W=44/63/83/103mm
Max. Load Capacity
120kg(W=103mm)
Belt Speed
2≤V≤20m/min
Drive Model
Direct
Chain Material
POM
FCC---AL---L---W---H---10---S---P---SR
Special Requirement
Guardrail
Support Stand
Conveyor Speed
Conveyor Height
Chain Width
Conveyor Length
Aluminum Profile Structure
Example:
FCC---AL---L2000---W63---H800---10---S---P
Flexible Chain Conveyor---aluminum profile structure---2000mm long---63mm wide
---800mm high---conveyor speed 10m/min---support stand---guardrail.
1. Flexible structure could enables a horizontal, inclined
and curved transport;
2. Smooth surface guarantees a stable transfer of all
kinds of bottle and cases;
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Straight Chain Belt Conveyor
24
Chain belt conveyor
Industries Served
Chain belt conveyor
Chain belt conveyor(for electricity-meter)
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25
Direct-Drive
Indirect-Chain-Drive
L
L
240
240
240
153
W
W+34
W+153
W+34
W
153
240
Ordering Reference
Conveyor Length
1000≤L≤10000mm
Chain Belt Width
W=170/255/340/425/510/680/850mm
Conveyor Height
Customer Specified
Max. Load Capacity
600kg(W=850mm)
Conveyor Speed
2≤V≤20m/min
Drive Model
Direct/Indirect Chain Drive
Chain Belt Material
POM
SCBC---L---W---H---10---D---S---P---SR
Special Requirement
Guardrail
Support Stand
Drive Model
D/Direct I/Indirect
Conveyor Speed
Conveyor Height
Chain Belt Width
Conveyor Length
Example:
SCBC---L2000---W170---H800---10---D---S---P
Straight Chain Belt Conveyor---2000mm long---170mm wide---800mm high
Conveyor speed 10m/min---direct drive---support stand---guardrail.
1. It can be assembled with required length and width due to modular
structure,easy maintenance;
2. Oil, water and collision resistant chain belt;
3. Frame structure can be aluminum or stainless steel.
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Knife-edge Chain Belt Conveyor
26
Conveyor with stainless steel structure
Industries Served
Conveyor with aluminum structure (for electricity-meter)
Conveyor with aluminum structure (for electricity-meter)
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27
Indirect-Drive
W
W+83
486
255
L
50
Φ30
1
Transition
Φ30
Conveyor Length
800≤L≤6000mm
Chian Width
W=76.2/152.4/228.6/304.8/
457.2/609.6/762mm
Ordering Reference
Conveyor Height
Customer Specified
KCBC---L---W---H---10---S---P---SR
Max. Load Capacity
400kg(W=762mm)
Belt Speed
2≤V≤20m/min
Drive Model
Indirect Chain Drive
Chain Material
POM
Special Requirement
Guardrail
Support Stand
Conveyor Speed
Conveyor Height
Chain Width
Conveyor Length
Example:
KCBC---L2000---W152.4---H800---10---S---P
Knife-edge Chain Belt Conveyor---2000mm long---152.4mm wide---800mm high
Conveyor speed 10m/min---support stand---guardrail.
1. Use chain belt with small pitch and special hinge designed;
2. Special hinge design can reduce the "string effects" to assure a
stable transport of very small products.
3. Frame structure can be aluminum or stainless steel.
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Pallet Conveyor
28
Pallet Conveyor
PTS1 (Robot coating assemby line)
PTS2 (auto parts assemby line)
PTS1 (auto parts assemby line)
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Pallet Conveyor
29
PTS5 (Auto transmission assembly line)
MAT pallet conveyor protype
PTS5 (Car engine assembly line)
PTS5 (Assembly line of car production)
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PTS1 Pallet Conveyor
30
Conveyor Length
400≤L≤6000mm
Pallet Width
160≤B≤400mm
Conveyor Height
Customer Specified
Max. Load Capacity
40kg
Max. Conveyor Speed
V max.=20m/min
Drive Model
Direct
Conveyor Medium
Specical toothed belt
Lp
B+2
B
80.6
B-74
Load capacity per pallet≤15kg
45
B+16
L
B-74
B+16
1. Modular design, nice appearance and easy maintenance;
130
B+41
30
2. Associated with rotaries, curves and lift transverse units to achieve automatic cycle control;
3. T slot aluminum profile frame for easy accessory attachment.
F3
OP
IP
IS
OS
Industries Served
Factory Automation, Electronics, Automobile Parts etc.
F4
F2
Ordering Reference
PTS1---M---V---B---L---H---OP---F1---SR
(1-2)
(1-1)
F1
Special Requirement
Motor Direction (as figure1-2)
Motor Position (as figure1-1)
Conveyor Height (recommended height 800mm and 0 refers to no stand support)
Conveyor Length
Pallet Width
Conveyor Speed (2-20m/min, recommended speed 8-16m/min)
Max. Load Capacity
Example:
PTS1---M30---V16---B160---L2000---H800---OP---F1
PTS1 pallet conveyor---max. load capacity 30kg---conveyor speed 16m/min---pallet width 160mm--conveyor length 2000mm---conveyor height 800mm
Motor position at OP---motor direction of F1.
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31
Conveyor Length
600≤L≤12000mm
Pallet Width
160≤B≤800mm
Conveyor Height
Customer Specified
Max. Load Capacity
600kg
Max. Conveyor Speed
V max.=20m/min
Drive Model
Direct
Conveyor Medium
08BS Double Plus Chain
(standard/maintenance free)
Lp
B+1.6
100
B
B-74
B-16
L
B+35
B-74
1. Larger transfer capacity which is used for medium load;
260
B-105
B+47
170
2. Can easily achieve the accumulation of products, which can be used for flexible automatic
assembly line or automatic storage transfer line;
F3
OP
IP
IS
OS
Industries Served
F4
Factory Automation, Home Appliances, Electronics, Automobile Parts ect.
F2
(1-2)
(1-1)
Ordering Reference
F1
PTS2---M---V---B---L---H---OP---F1---C1---A0---SR
Special Requirement
Chain Accessory (A0 without chain cover/A1 with chain cover)
Chain Type (C1 steel chain /C2 nylon wheel chain /C3 maintenance free nickel plated chain)
Motor Direction (as figure 1-2)
Motor Position (as figure 1-1)
Conveyor Length
Pallet Width
Max. Load Capacity
Example:
PTS2---M300---V16---B160---L2000---H800---OP---F1---C1---A0
Motor position at OP---motor direction of F1---steel chain---without chain cover.
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PTS1/2 90º/180º Curve
32
PTS1/2 90º/180º Curve
90º Curve
20
180º Curve
B
L1
20
L2
B
160≤B≤320mm
160≤Lp≤320mm
98
156
L1
B+2
L2
160≤B≤320mm
160≤Lp≤320mm
L1
W2
W1
B+2
98
Lp
156
Lp
L2
1. Simple structure and easy maintenance;
2. 90º or 180º curve conveying of the pallet without changing the direction of pallet;
4. Associated with PTS1 and PTS2 pallet conveyors.
Max. Load Capacity (kg)
Part No.
PTS1/2 90º Curve
20
PTS2.CU90.PN
PTS1/2 180º Curve
20
PTS2.CU180.PN
Description
Load capacity per pallet≤20kg.
Pallet will be allowed to transfer one by one, and accumulation
will be prohibited
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PTS1/2 90º Rotary
33
PTS1/2 90º Rotary
Toothed Belt Rotary
Lp
B
W
H
B+2
W
1. 90º rotary conveying of the pallet without changing the
direction of pallet;
Description
PTS1/2 180º Toothed Belt Rotary
60
Part No.
PTS2.RO90.TB.PN
3. Associated with PTS1 or PTS2 pallet conveyors.
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PTS1/2 Lift and Transverse Unit
34
21
L
B-78
W
B
B+2
4
Lp
1. Modular design with practical applicability;
2. Lift transverse unit move the workpiece pallets from a transverse conveyor onto a longitudinal conveyor section,
without changing the direction of pallet;
4. Associated with PTS1 or PTS2 pallet conveyors.
Description
Part No.
60
PTS2.LT.PN
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PTS1/PTS2 Workpiece Pallet
35
PTS1/PTS2 Workpiece Pallet
B
B+8
B+12
Φ12
18
58
36 38
L-72
L+12
L+8
L
54
b
d
B-72
Associated with PTS1 or PTS2 pallet conveyors.
a
c
Description
PTS1/2 Workpiece Pallet
Pallet Size L (mm)
Pallet Size B (mm)
Frame Weight (g)
Max. Uniform Load (kg)
Part No.
160
160
1.51
16
PTS2.WP.160160
160
240
2.04
16
PTS2.WP.160240
160
320
2.58
16
PTS2.WP.160320
240
240
2.67
24
PTS2.WP.240240
240
320
3.32
24
PTS2.WP.240320
240
400
3.89
24
PTS2.WP.240400
240
480
4.51
24
PTS2.WP.240480
320
320
3.99
32
PTS2.WP.320320
320
400
4.69
32
PTS2.WP.320400
320
480
5.40
32
PTS2.WP.320480
400
400
5.60
40
PTS2.WP.400400
400
480
6.39
40
PTS2.WP.400480
480
480
7.28
48
PTS2.WP.480480
www.alutipo.com
PTS1/2 Pneumatic Stop
36
φ8.2
10
21
76
85
38.5
9
20
36.8
54
40
Wiring Diagram
Introduction
Pneumatic stop is used on conveyors at defined locations where it is monitered whether a pallet
is standing at a stop or has passed it when conveyed at speeds up to 30m/min or at
loads up to 180kg.
M5
Φ6
a
Specification
a
b
b
PR
Pressure range: compressed filtered air 0.4~0.8Mpa.
Quick joint: ventilation hose of 6mm in outer diameter.
Pneumatic stop emits less than 50dB of noise during work but can use with flow control
valves to achieve less noise.
Stop Ability Diagram
Kg
250
Stop Ability
200
The graph on the right shows the relationship between the queue loads(the load include the weight
of workpiece and empty pallet) against the conveyor speed .
150
100
50
0
Material
Main Body: aluminum alloy;
Stop Rod: carbon steel.
0
5
10 15 20 25 30 m/min
HT
Description
Fastening Set
Mass (g)
Part No.
2XHT
572
STP2 ST.PN.01
M8x45
M8
M8 T
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37
18
45
79
38.5
9
9
10
76
42
Wiring Diagram
Introduction
Pneumatic stop is used to stop and seperate pallets on conveyors where
shock sensitive and fragile parts are conveyed at speeds of up to 20m/min or at loads up to 60kg.
The buffering impact force canbe adjusted by adjusting bolt behind the stop.
M5
Φ6
a
Specification
a
b
b
PR
Pressure range: compressed filtered air 0.4~0.8Mpa.
Quick joint: ventilation hose of 6mm in outer diameter.
Pneumatic stop emits less than 50dB of noise during work but we can use with control
valves to achieve less noise.
Stop Ability Diagram
Kg
60
55
Stop Ability
50
The graph on the right shows the relationship between the queue loads(the load include the weight
of workpiece and empty pallet) against the conveyor speed .
45
40
35
30
Material
25
Main Body: aluminum alloy;
Stop Rod: carbon steel.
0
0
5
10 15 20 25 m/min
HT
Description
Fastening Set
Mass (g)
Part No.
2XHT
572
SPT2 ST.PN.02
M8x45
M8
M8 T
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38
1000≤L≤18000mm
Pallet Width
400≤B≤1200mm
Conveyor Height
Customer Specified
Max. Load Capacity
2000kg
Max. Conveyor Speed
V max.=20m/min
Conveyor Medium
12BS Double Plus Chains
(standard)
Lp
108.5
Conveyor Length
B
B+2
B-103
B+17
L
520
350
B+49
1. Modular design, nice appearance and easy maintenance;
2. Suitable for heavy load capacity which can achieve positioning control
and accumlation;
4. Associated with ro taries, curves and lift transverse units to acheve automation cycle control.
OP
F3
IP
IS
OS
Industries Served
F4
Factory Automation, Home Appliances, Electronics, Automobile Parts ect.
Ordering Reference
F2
(1-2)
( 1-1)
F1
PTS4---M---V---B---L---H---OP---F1---SR
Special Requirement
Conveyor Length
Pallet Width
Max. Load Capacity
Example:
PTS4---M2000---V16---B600---L2000---H800---OP---F1
Motor position at OP---motor direction of F1.
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PTS4 Lift and Transverse Unit
39
L
B+3
B
Lp
2. It can achieve the cycle control of pallet transport and without changing the direction of pallet;
Description
Part No.
200
PTS4.LT.PN
www.alutipo.com
PTS4 Workpiece Pallet
40
L/2+4
L
L+4
L+34
B+34
B+4
B
B/2+4
Associated with PTS4 pallet conveyors.
Descripion
Pallet Size L (mm)
Pallet Size B (mm)
Max. Uniform Load (kg)
Part No.
600-1200
600-1200
200
PTS4.WP
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41
Cantilever Double Chain Drive (CH1)
Conveyor Length
1000≤L≤6000mm
Pallet Width
300≤B≤1200mm
Conveyor Height
Customer Specified
Max. Load Capacity
2000kg
Max. Conveyor Speed
V max.=15m/min
Drive Medium
Chain
B+309
B+3
Conveyor Medium
Roller
Roller Spacing
158/197/247mm
H
L
1. Modular design of standard unit (The unit length is recommended to be 1905mm,
1968mm and 1981mm respectively according to diffenent roller spacing).
P
1/2P
24.6
17
2. Suitable for heavy load pallet conveying which can achieve flexible control;
140
Φ83
3. Associated with rotary and lift transverse unit to achieve automation cycle control.
30
Industries Served
Automatic assembly detection production line (automotive engine, transmission
assembly line) etc.
Ordering Reference
The max. length of conveyor is determined by the combinating of the
roller spacing and the number of working rollers, In case of special
needs for roller spacing we recommend consulting us first.
Load capacity per meter≤600kg
PTS5---CH1---M---V---B---L---H---P---SR
Special Requirement
Roller Spacing (158/197/247mm)
Conveyor Length
Pallet Width
Max.Load Capacity
Cantilever Double Chain (CH1)
Example:
PST5---CH1---M300---V12---B500---L2000---H800---P158
PST5 Pallet Conveyor---CH1---max.load capacity 300kg---conveyor speed 12m/min---pallet width 500mm---conveyor length 2000mm
Conveyor height 800mm---roller spacing 158mm.
www.alutipo.com
42
Cantilever Double Bevel Gear Drive (BG1)
Conveyor Length
1000≤L≤6000mm
Pallet Width
300≤B≤1200mm
Conveyor Height
Customer Specified
Max. Load Capacity
2500kg
Max. Conveyor Speed
V max.=3-15m/min
Conveyor Medium
Bevel Gear
Conveyor Medium
Roller
Roller Spacing
160/200/250mm
B+327
B+3
H
L
and 2000mm respectively according to diffenent roller spacing).
P
1/2P
25
120
Φ78
17
Industries Served
assembly line) etc.
Ordering Reference
PTS5---BG1---M---V---B---L---H---P---SR
Special Requirement
40
Conveyor Length
Pallet Width
Max.Load Capacity
Example:
Cantilever Double Bevel Gear Drive (BG1)
PST5---BG1---M2000---V12---B500---L2000---H800---P160
PST5 Pallet Conveyor---BG1---max.load capacity 2000kg---conveyor speed 12m/min---pallet width 500mm---conveyor length 2000mm
www.alutipo.com
43
Double Support Double Chain Drive (CH2)
Conveyor Length
1000≤L≤4500mm
Pallet Width
400≤B≤1200mm
Conveyor Height
Customer Specified
Max. Load Capacity
3000kg
Max. Conveyor Speed
V max.=15m/min
Conveyor Medium
Chain
B+237
B+3
Conveyor Medium
Roller
Roller Spacing
158/197/247mm
H
L
P
1/2P
20.5
24
1968mm and 1981mm respectively according to diffenent roller spacing).
130
Φ78
Industries Served
40
assembly line) etc.
Ordering Reference
PTS5---CH2---M---V---B---L---H---P---SR
Special Requirement
175
Conveyor Length
Pallet Width
Max.Load Capacity
Example:
Double Support Double Chain Drive (CH2)
PST5---CH2---M2000---V12---B500---L2000---H800---P158
PST5 Pallet Conveyor---CH2---max.load capacity 2000kg---conveyor speed 12m/min---pallet width 500mm---conveyor length 2000mm
www.alutipo.com
44
Double Support Double Bevel Gear Drive (BG2)
Conveyor Length
1000≤L≤6000mm
Pallet Width
400≤B≤1200mm
Conveyor Height
Customer Specified
Max. Load Capacity
3000kg
Max. Conveyor Speed
V max.=3-15m/min
Conveyor Medium
Bevel Gear
B+237
B+3
Conveyor Medium
Roller
Roller Spacing
160/200/250mm
H
L
P
and 2000mm respectively according to diffenent roller spacing).
1/2P
24
20.5
130
Φ78
Industries Served
assembly line) etc.
Ordering Reference
PTS5---BG2---M---V---B---L---H---P---SR
Special Requirement
40
175
Conveyor Length
Pallet Width
Max.Load Capacity
Example:
Double Support Double Bevel Gear Drive (BG2)
PST5---BG2---M2000---V12---B500---L2000---H800---P160
PST5 Pallet Conveyor---BG2---max.load capacity 2000kg---conveyor speed 12m/min---pallet width 500mm---conveyor length 2000mm
www.alutipo.com
PTS5 90º Rotary
45
PTS5 90º Rotary
H
492
B+3
°
90
ΦD
P
~
0°
1. 90º or 180º curve conveying of the pallet without changing the direction of pallet;
2. T slot aluminum profile frame for easy accessory attachment;
3. Associated with PTS5 pallet conveyors.
Description
Part No.
PTS5 90º Rotary
800
PTS5.RO90.PN
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46
B+131.5
L
L1
B+3
H
H+22
M
P
2. Lift transverse unit move the workpiece pallets from a transverse conveyor
onto a longitudinal conveyor section,and without changing the direction of pallet
4. Associated with PTS5 pallet conveyors.
Description
800
Part No.
PTS5.LT.PN
www.alutipo.com
Toothed Belt Conveyor
47
Toothed Belt Conveyor
45
700≤L≤4000mm
Conveyor Width
260≤W≤3000mm
Conveyor Height
Customer Specified
Max. Load Capacity
120kg
Max. Conveyor Speed
V max.=30m/min
Drive Model
Direct
Conveyor Medium
PU Toothed Belt
H
185.5
120
Conveyor Length
65
87
OS
Wd
Wc
1. The drive and return units are constructed from standardized modules.
T slot aluminum profile frames are used for easy accessory attachment.
OP
2. Belt section with two to five tracks (maximum five tracks), the distance
between tracks can be determined individually.
3. The surface treatment of toothed belt can be specified to meet the different
request from customers such as increase or reduce the friction coefficient,
resistance to high temperature up to 160℃ or antistatic.
Industries Served
Photovoltaic Industry, Electronics, Glass Conveying, Automobile Parts, etc.
Wa
Wb
W
W+20
W+180
IS
IP
(1-1)
L
F3
238
238
F2
F1
Ordering Reference
TBC---M---V---L---H---T5---Wa---Wb---Wc---Wd---OS---F1---C---SR
(1-2)
Special Requirement
Belt Type C/Made in China I/Imported
Width of Wa Wd (260≤Wd≤1200)
Width of Wb Wc (260≤Wc≤1200)
Max. load capacity of each toothed belt is 60kg
Width of Wc Wb (260≤Wb≤1200)
Width of Wd Wb (260≤Wa≤1200)
Transport Track (2-5 tracks)
Conveyor Height
Conveyor Length
Drive Shaft Position
Example:
TBC---M60---V16---L2000---H800---T5---Wa300---Wb300---Wc300---Wd300---OS---F1---C
Toothed Belt Converyor---max. load capacity 60kg---16m/min---2000mm long---800mm high---five transport tracks---width of Wa 300mm---width of Wb 300mm
Width of Wc 300mm---width of Wd 300mm---motor position at OS---motor direction of F1---domestic belt.
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Sistema de ensamble modular
Modular Assembly System
Stair and Platform System
Sistema de transportadores modulares
Sistema de plataformas y escaleras
Stair and Platform System
Tubular Framing System
Sistema de cerramientos de seguridad
Machine Guard System
Sistema de estructuras tubulares
Tubular Framing System
MAS
MCS
SPS
MGS
TFS
www.alutipo.com
Alutipo SRL
Fernandez Medina 4921. Montevideo, 12900, Uruguay.
Tel: +598 2306 0835
Email: info@alutipo.com
Web: www.alutipo.com

M od ula r Conve yor Syste m

Transcription

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