mycenter® Series
Transcription
mycenter® Series
* THE PREMIER MACHINING CENTER *Adva Adv dvanced nce CFR nced CFRP P Com Composi pos te posi mycenter® G Series machining centers Mycenter-HX250G Mycenter-HX400G Kitamura Machinery Co., Ltd. (Headquarters) Mycenter-HX500G (#40/#50) 1870-Toide, Takaoka-City, Toyama Pref., Japan 939-1192 TEL: (0766)63-1100 FAX: (0766)63-1128 www.kitamura-machinery.co.jp E-mail: mycenter@kitamura-machinery.co.jp Mycenter-3XG Sparkchanger Kitamura Machinery of U.S.A., Inc. (Chicago) 78 East Century Drive, Wheeling, Illinois 60090 U.S.A. TEL: (847)520-7755 FAX: (847)520-7763 www.kitamura-machinery.com E-mail: info@kitamura-machinery.com GOOD DESIGN Kitamura Machinery GmbH (Düsseldorf) Wahlerstrasse 39, 40472 Düsseldorf, Germany TEL: (0211)65-6077 FAX: (0211)904-7916 www.kitamura-machinery.de Email: info@kitamura-machinery.de Unparalleled Accuracy, Productivity and Quality Positioning Accuracy: +/- 0.000079" Kitamura -Machining Center Experts / More Models Than Any Other Manufacturer PRINTED IN USA 03/14 4000 REV 3 I Repeatability: +/- 0.000039" Mycenter GSeries Machining Centers Enter…a new dimension in Machining Centers. Designed using advanced materials along with ultra-high precision techniques, the Kitamura Mycenter-G Series line of machining centers offers an exclusive blend of performance, ergonomics, style and Mycenter HX250G The Mycenter-HX250G utilizes a powerful 15HP 15,000min -1 (Optional 30,000min -1), #30 dual contact spindle offering up to 51.6 ft • lbs of max torque and pre-plumbed for coolant through the spindle to easily handle high velocity machining on a wide range of materials. Kitamura’s Intelligent Advanced Control System coupled with a spindle oil-cooling unit promote efficiency and reduce heat displacement while allowing for maximum cutting gains in precision cutting operations. affordability all wrapped into one smart Mycenter design. Manufactured in Kitamura’s state- SP EC I F I C AT IO N S Table HX250G The HX250G features a generous work envelope for a machine of its size (13.8" Dia x 15.8"H). A full 4th Axis coupled with super high speed rapids of 2,362ipm offer flexibility in a wide variety of applications and optimum reliability within the smallest of footprints. Standard with a 40-Tool automatic tool changer, the Mycenter-HX250G minimizes tool change time and maximizes cutting time with Kitamura’s exclusive fixed pot ATC system whereby each tool is always returned to the same pot and the next tool to be used is kept in a “stand-by” pot. For increased capability, an optional 102 tools (total) ATC can be added to the Mycenter-HX250G in the field. G-Series continues to carry on the Kitamura tradition of quality and reliability with uncompromising attention to detail. handscraping 254 x 254mm (10.0" x 10.0") Table Indexing 0.001 Degree (4th Axis) Tapped Hole Size M12 -1.75 x 8 Max.Table Load 100kg (220 lbs.) Max. Workpiece Dia. 350mm (13.8") Max. Workpiece Height 400mm (15.8") Travels of-the-art factory in Japan, The Kitamura With Table Size production techniques and Kitamura stand-out features lending way to accuracies of ±0.000079” full stroke, ±0.000039” repeatability, Kitamura’s Mycenter-G Series machining centers deliver unmatched performance, spacesaving footprints and a sensitivity in ease of use for the operator. Within Kitamura’s smart design lies the X-Axis Travel 305mm (12.0") Y-Axis Travel 305mm (12.0") Z-Axis Travel 330mm (13.0") B-Axis Travel 0 to 360 Degrees Dist. from Table Surface 60 to 365mm (2.4" to 14.4") to Spindle Center Dist. from Table Center to Spindle Nose 60 to 390mm (2.4" to 15.4") Spindle Spindle Taper #30 NST (HSK-E40 Option/30k) Spindle Speed 150 to 15,000min-1 (30,000min-1 Option) Drive Method Direct Drive System Spindle Motor 11kW (15HP AC/30 min) 7.5kW (10HP AC/Cont.) Feed Rapid Feed X,Y,Z 60m/min (2,362ipm) Cutting Feed Rate X,Y,Z 60m/min (2,362ipm) Rapid Feed (B-Axis) 12,000 deg/min (33.3rpm) APC Number of Pallets 2 APC Change Time 8 seconds ATC Arumatik®-Mi control, offering the flexibility for demanding high precision cutting and Tool Storage Capacity 40 Tools (Opt. 52, 90, 102) super fine finish capabilities with standard Tool Selection Method Random Bi-Directional, Fixed Pot Tool Holder Style BT 30 (HSK-E40 Option) Max. Tool Dia. Ø50mm (Ø2.0") / Ø70mm (Ø2.8") Max. Tool Length 200mm (7.9") Max. Tool Weight 2kg (4.4 lbs.) Tool to Tool 1.3 seconds Chip to Chip 3.5 seconds, min. The advanced high speed Arumatik ®-Mi controller allows for the potential to add 5th axis simultaneous machining capabilities on both pallets. features that include 1680-block look ahead, incredible processing speeds of 2800 blocks/sec, expanded memory, large 19” CRT and various methods for quick and easy data transfer – all you need for today’s varied and complex workpieces. * Advanced CFRP Utilities Composite Patented Carbon Fiber Reinforced Polymer (CFRP) doors deliver the strength of steel at a fraction of the weight. They are easier to open and close and provide enhanced operator convenience and safety. 2 GOOD DESIGN If you produce medium to long run small parts and desire a higher level of productivity, the Mycenter-HX250G is your machine! The fact is, it’s the only #30 taper horizontal available in this space-saving size. This compact powerhouse features a high-speed 15,000min-1 spindle (Optional 30,000min-1) and efficient rotary 2-station APC with a full 4th axis rotary table for optimum productivity. Power Requirement 30KVA, 200v AC, 3 Phase Air Requirement 90psi, 6cfm Machine Dimensions Required Space (W x D) 2,832 x 2,948mm (111.5" x 116.1") Machine Height 2,284mm (89.9") Machine Net Weight 5,370kg (11,814 lbs.) Control Arumatik®-Mi Control All specifications subject to change without notice. 3 Mycenter HX400G The Mycenter-HX400G's high performance, high speed #40, 15,000min -1 grease packed spindle offers efficiency in reduced oil consumption and superior strength in its dual contact design. SP EC I F I C AT IO N S Table Table Size 400 x 400mm (15.8" x 15.8") Table Indexing 0.001 Degree (4th Axis) Tapped Hole Size M16 x 2.0 x 25 Max.Table Load 350 /400kg / (770/880 lbs.) Max.Workpiece Dia. 630mm (24.8") Max.Workpiece Height 745mm (29.3") Travels Mycenter HX400G The HX400G promotes the smart design concept with exceptional chip management. Single piece way covers protect the X & Z axes from chip contaminants and reduce labor and maintenance costs. Internal dual chip coils and a rear discharge hinge belt chip conveyor ensure efficient chip evacuation to keep you up and running. X-Axis Travel 610mm (24.0") Y-Axis Travel 610mm (24.0") Z-Axis Travel 610mm (24.0") B-Axis Travel 0 to 360 Degrees Dist. from Table Surface 40 to 650mm (1.6" to 25.6") to Spindle Center Dist. from Table Center to Spindle Nose 100 to 710mm (3.9" to 28.0") Spindle The HX400G’s generous work envelope houses a full 4th axis rotary table with rotary scale offering high accuracy positioning for your parts. 12,000 deg/min rotation, 8.5 second APC change time and up to 880Lbs table load capacity give you the tools you need for high production, high quality machining. Spindle Taper #40 NST Spindle Speed 40 ~ 15,000min-1 Drive Method Direct Drive System Spindle Motor 15.0kW (20HP AC/10 min) 7.5kW (10HP AC/Cont.) Feed Rapid Feed X,Y,Z 60m/min (2,362ipm) Cutting Feed Rate X,Y,Z 60m/min (2,362ipm) Rapid Feed (B Axis) 12,000 deg/min (33.3rpm) APC Number of Pallets 2 APC Change Time 8.5 seconds ATC Tool Storage Capacity GOOD DESIGN We designed the HX400G for total convenience and optimum work flow. One piece sliding front door, larger windows and easy grip door handles reduce operator work load and promotes a safe work environment. The feature packed Arumatik ®-Mi CNC swings toward the extra-large operator window for convenient and mobile work set-up and inspection. Even the maintenance cabinet is conveniently located next to the operation station. 4 The Mycenter-HX400G is sure to set the new standard in 400mm machining centers, delivering the ultimate in state-of-the-art HMC performance. Solid box guideways are equipped with linear scale feedback on all axes for unmatched accuracy and optimum stability. A standard 2-station APC coupled with full 360 degree 4th axis capability means faster part turn around and more production per pallet load. Standard features such as 2,362ipm rapid feedrates, rear discharge hinge belt chip conveyor and a variety of hi-tech control features make this compact mid-size HMC your go to for a variety of machining applications. A standard 50-Tool Fixed Pot ATC offers flexibility with the potential to expand tools in the field as your needs change. Up to 300 total tools available. An ultra-fast tool change time of 1.8 seconds (T-T) optimizes machine performance. 50 Tools (Opt. 60,100,150, 200, 300) Tool Selection Method Random bi-directional, Fixed Pot Tool Holder Style CT (BT) 40 Max. Tool Dia. Ø95mm (Ø3.7") / Ø150mm (Ø5.9") Max. Tool Length 370mm (14.6") Max. Tool Weight 10kg (22.0 lbs.) Tool to Tool 1.8 seconds Chip to Chip 3.2 seconds, min. Utilities Power Requirement 45KVA, 200v AC, 3 Phase Air Requirement 90psi, 12cfm Machine Dimensions Required Space (W x D) 3,035 x 4,065mm (119.5" x 160") Machine Height 2,686mm (105.7") Machine Net Weight 13,800kg (30,360 lbs.) Control Arumatik®-Mi Control All specifications subject to change without notice. 5 Highly efficient and productive with your choice of #40, 20,000min-1 and #50, 12,000min-1 configurations, the Mycenter-HX500G offers the power, speed and size to handle your larger and heavier work pieces. Solid box way construction, linear scales on all axes and a twin ballscrew design in the X & Y axes offer the highest accuracy levels available on the market today along with the rigidity necessary for true, heavy-duty, medium to large part machining. Mycenter HX500G Large work envelope! 31.5" maximum work piece diameter and 43.3" max height. The Mycenter-HX500G offers travels of (X) 34.4", (Y) 31.5", (Z) 36.6" that beat the competition in stroke. You can count on the flexibility of the Mycenter-HX500G to handle a variety of different parts for a multitude of complex applications. SP EC I F I C ATI ON S Table HX500G#40 Table Size HX500G#50 500 x 500mm (19.7" x 19.7") Table Indexing 0.001 Degree (4th Axis) Tapped Hole Size M16 x 2.0 x 24 Max. Table Load 800kg (1,760 lbs.) Max. Workpiece Dia. 800mm (31.5") Max. Workpiece Height 1,100mm (43.3") Travel Mycenter HX500G The Mycenter-HX500G utilizes Kitamura’s 4-step geared spindle technology coupled with a dual contact design for the rigidity required in the toughest cutting scenarios. Delivering strong low-end torque and high-end fine finish capability, the Mycenter-HX500G spindle options combine best-in-class performance with the flexibility of two machines in one. Kitamura now offers optional HSK spindle design on the Mycenter -HX500G (#40 / #50). X-Axis Travel 870mm (34.3") Y-Axis Travel 800mm (31.5") Z-Axis Travel 930mm (36.6") B-Axis Travel 0 to 360 Degrees Distance from Table Surface to Spindle Center 50 ~ 850mm (2.0" ~ 33.5") Distance from Table Center to Spindle Nose 140~1,070mm (5.5"~42.1") The Mycenter-HX500G comes standard with a two station APC and offers the ability to add pallets and pallet pool systems in the field. A standard 4th axis rotary table allows for full 360° 4th axis capability in the machining of more complex, multi-sided parts. 60~990mm (2.4"~39.0") Spindle Spindle Taper #40 NST (HSK-A63 Option) #50 NST (HSK-A100 Option) Spindle Speed 20~20,000min-1 35~12,000min-1 Drive Method Spindle Motor Gear Drive, 4-Step 22kW (30HP AC/15 min) 40kW (54HP AC/15 min) 15kW (20HP AC/Cont.) 22kW (30HP AC / Cont.) Feed Rapid Feed X, Y, Z 60m/min (2,362ipm) Cutting Feed Rate X, Y, Z 60m/min (2,362ipm) Rapid Feed (B Axis) 12,000 deg/min (33.3rpm) APC Number of Pallets 2 APC Change Time 10 seconds ATC The Mycenter-HX500G offers efficient chip evacuation and increased productivity with internal chip augers on either side of the bed casting coupled with a rear discharge hinge belt style chip conveyor. Tool Storage Capacity 50 Tools (Opt. 62, 100, 150, 200) Tool Selection Method Random bi-directional, Fixed Pot Tool Holder Style CT (BT) 40 (HSK-A63 Option) CT (BT) 50 (HSK-A100 Option) Max. Tool Dia. Ø95mm (Ø3.7")/ Ø150mm (Ø5.9") Ø125mm (Ø4.9") /Ø300mm (Ø11.8") Max Tool Length 600mm (23.6") Max. Tool Weight 10kg (22 lbs.) 30kg (66 lbs.) Tool to Tool 1.8 seconds 3.0 seconds Chip to Chip 2.8 seconds, min. 7.0 seconds, min. Utilities GOOD DESIGN Flexibility meets profitability with Kitamura’s patented high speed, fixed pot ATC system. Accurate and effective tool changes and tool identification are ensured - minimizing tool change time. The 50 tool standard magazine can easily be upgraded in the file with up to 200 tools for easy expandability as your needs grow. Power Requirement 55KVA Air Requirement 90psi, 15cfm Machine Dimensions Required Space (W x D) Machine Height 3,620 x 5,450mm (142.5"x214.6") 3,178mm (125.1" ) Machine Net Weight Control All specifications subject to change without notice. 3,499mm (137.8") 19,000kg (41,800 lbs.) Arumatik®-Mi 7 Mycenter 3XG Sparkchanger SP EC I FIC AT IO N S Table Table Size 408.9 x 864mm (16.1" x 34.0") T-Slot (Width x Qty.) 18mm (0.71") x 3 Maximum Table Load 220kg (440 lbs.) Travels) X-Axis Travel Mycenter 3X G Sparkchanger Designed to maximize the safety and efficiency of workpiece handling, Kitamura’s factory installed 2-station, 180 degree rotating pallet changer incorporates fully automatic operation with a quick and consistent 8.9 second pallet change time. With the integration of the pallet changer into a space saving work envelope, the Mycenter-3XG Sparkchanger is ready for applications that require fast change over at a moment's notice. GOOD DESIGN The Mycenter-3XG Sparkchanger utilizes a 15hp AC direct drive spindle. The dual contact spindle system provides simultaneous taper and flange contact for optimum rigidity and reduced vibration. Add its high-speed 15,000min-1 capability and the Mycenter-3XG Sparkchanger delivers outstanding super-fine finish capability, eliminating the hand polishing of work pieces and make it ideal for heavy duty cutting of molds to the high-speed accuracy cutting required for high precision parts. 760mm (29.9") Y-Axis Travel 455mm (17.9") Z-Axis Travel 460mm (18.1") Dist.from Table Top to Spindle Nose 130 to 590mm (5.1" to 23.2") Dist.from Table Cntr. to Column Slideway 215 to 670mm (8.5" to 26.4") Spindle Spindle Taper #40 NST Spindle Speed 40 to15,000min-1 Drive Method Direct Drive System Spindle Motor 15kW (20 HP AC/10 min) 11kW (15 HP AC/30 min) 7.5kW (10 HP AC/Cont.) Feed Rapid Feed X, Y 50m/min (1,969ipm) Rapid Feed Z 36m/min (1,417ipm) Cutting Feed Rate X, Y 36m/min (1,417ipm) APC Number of Pallets 2 APC Change Time 8.9 seconds ATC Efficient tool handling slashes idle time to maximize machining profit. The Mycenter-3XG Sparkchanger uses a memory-random tool selection system for smooth idle-free tool changes. Its generous 30 tool ATC enhances machining capability. The Mycenter-3XG Sparkchanger's expansive work envelope easily handles a wide variety of machining applications. Dual pallets allow for the fixturing of single or multiple workpieces. Up to 5-axis simultaneous machining can be achieved by adding 5th axis rotary tables in the field on one or both pallets. 8 Don’t be fooled by the compact design of the Mycenter-3XG Sparkchanger. This VMC is designed to deliver maximum performance with a lightningquick 180 degree rotating 2-pallet system. For optimum performance and time savings, operators can load/unload pallets even while machining. Solid box ways and high speed rapids of 1,969ipm (X&Y), 1,417ipm (Z) boosts work throughput. Ballscrew cooling and IAC system work together to deliver superb accuracy of ±0.000079” and ±0.000039” repeatability. Internal chip augers on either side of the bed casting coupled with wash and shower coolant and a rear/side discharge Double Decker style chip conveyor/filtration system keep the machine free of chips for your high-volume production requirements. Tool Storage Capacity 30 Tools Tool Selection Method Memory Random Tool Holder Style CT 40 Max. Tool Dia. Ø79mm(Ø3.1")/Ø125mm (Ø4.9") Max. Tool Length 300mm (11.8") Max. Tool Weight 8kg (17.6 lbs.) Tool to Tool 1.6 seconds Chip to Chip 3.3 seconds, min. Utilities Power Requirement 30KVA, 200v AC, 3 Phase Air Requirement 90psi, 11cfm Machine Dimensions Required Space (W x D) 3,736 x3,602mm (147.1" x 141.8") Machine Height Machine Net Weight Control 3,038mm (119.6") 7,676kg (16,918 lbs.) Arumatik®-Mi Control All specifications subject to change without notice. 9 Control Kitamura’s original Arumatik®-Mi control is as powerful as it is user friendly. By utilizing unique features such as visual work setting screens, maintenance support functions and video guidance on the 19” LCD the Arumatik-Mi control has been designed to maximize operator potential and performance. Advanced operation and ultra-high speed CNC technology mean smoother and faster machining of complex work pieces thanks to the power of High Precision Contour Control with 1680-block look ahead, 2800/blocks per second processing speeds. Designed to handle a variety of machining applications from highly mixed lot, small runs to high volume production work, the Arumatik-Mi is loaded with a variety of standard control features such as 1280M Memory, 2GB CF/USB Data Server, 600 Custom Macro Variables, Inverse Time Feed, Coordinate System Rotation, 102 pairs Workpiece Coordinate System, 200 tool offsets – Just to name a few. More standard features mean more flexibility for you and the parts you produce helping to promote performance synergy and streamline the overall machining process. FEATURES Maintenance Support Function CONTROL SPECIFIC ATIONS Mycenter-HX250G 4-Axes Controllable* 16-Million Pulse Encoder Feedback System Mycenter-HX400G 4-Axes Controllable* Background Editing Mycenter-HX500G 4-Axes Controllable* Corner Chamfering / Corner Rounding Mycenter-3XG Sparkchanger 3-Axes Controllable* Custom Macro B *All models expandable in the field to 5-Axes Simultaneous Custom Macro Common Variables, 700 Pcs 19” Color LCD Ethernet Interface Fine Accel/Decel after Interpolation Extended Editing (Copy, Move, Change, Merge) Linear Interpolation (G01) Registerable Programs, 1,000 Sets Circular/Helical/Spline Interpolation (G02, G03) 1280M Memory Conical Interpolation (G02.1, G03.1) Geometric Command 3-D Circular Interpolation (G02.4, G03.4) Inverse Time Feed Circular Cutting (G12, G13) Operation Screen Display Dwell (G04) Optional Block Skip Scaling (G50, G51) Playback Function Extended Workpiece Coordinate System (102 Pairs) Program Restart Single Direction Positioning (G60) Tangential Speed Constant Control Coordinate System Rotation (G68, G69) Tool Life Management, 400 Sets Rigid Tapping Tool Offset Memory C Deep-Hole Tapping Cycle Tool Offset Pairs, 200 Pairs Pecking Tapping Cycle Tool Retract and Return Small-Diameter Deep-Hold Drilling Cycle USB Memory Interface 3-D Tool Compensation (G40, G41, G42) Backlash Compensation 2GB Data Server High Speed, High Accuracy Control Nurbs Interpolations High-Precision Contour Control (1680 - block look ahead control) Kitamura's Maintenance Support System offers operator convenience in displaying methods of machine maintenance, repair and parts support on the NC screen. Visual Programming Screens 10 Offers the operator more visual work setting methods for easier and faster processing. 11
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