PDF - RosemontEIS

Victoria Boyne
Subject:
Attachments:
FW: Empire/CAT Materials from March 21st
Rosemont_USFS_Tinaja_Visit.pdf; Rosemont Equipment Emmissions_USFS.xls; photo.JPG
From: Vogel, Mindy S -FS [mailto:msvogel@fs.fed.us]
Sent: Tuesday, April 08, 2014 11:57 AM
To: Chris Garrett
Cc: Victoria Boyne
Subject: FW: Empire/CAT Materials from March 21st
Hey Chris I’m not sure if/what we need to do with these new numbers….. let’s talk. From: Kistner, James [mailto:James.Kistner@empire-cat.com]
Sent: Friday, April 04, 2014 6:38 AM
To: Upchurch, Jim -FS; darla_sidles@nps.gov; Vogel, Mindy S -FS
Cc: Maracigan, Steve
Subject: Empire/CAT Materials from March 21st
Jim, Darla, Mindy, Attached are the materials we presented to you at Tinaja Hills on March 21st. As well, I am attaching the most recent emissions sheet as we discussed and the group picture that Steve took. Please review and let us know if you need any additional information. Thank you. James K. Kistner Mining Applications Engineer Empire Southwest Office (480) 633‐4822 Mobile (602) 622‐5670 james.kistner@empire‐cat.com Our Corporate Values: Safety. Respect. Integrity. Teamwork. Excellence. Stewardship. Astonishment. NOTICE: This email and any attachments are for the intended recipient(s) only and may contain information that is privileged, confidential and/or proprietary. If you are not the intended recipient, please be advised that any reading, distribution, copying, or other use of this e‐mail is prohibited. If you have received this e‐mail in error, please delete this e‐mail immediately. Thank you. 1
Emissions Certification (g/kwhr)
Machine Type/Use
1
Motor Graders
2
Hydraulic Excavator
3
4
Water Trucks - 30,000
gallons,
Backhoe/Loader - 2 yd3
(1)
Machine
Model
Engine
Engine Family
Tier
NOx+HC
CO
PM
Example machine S/N
16M
C13
DCPXL12.5ESJ
Tier 4I
3.70
2.70
0.2
R9H00842
390DL
C18
ACPXL18.1ESK
TIER 3*
4.00
2.40
0.2
WBT00302
785DWT
3512C
ACPXL58.6T2E
Tier 2*
6.30
1.60
0.2
MSY00581
450F
C4.4
DPKXL04.4MK1
TIER 4I
2.60
0.10
0.003
HJR00230
5
Crawler Dozers
D8T
C15
DCPXL15.2HPA
TIER 4I
1.60
0.50
0.001
MLN01877
6
Front End Loaders
966K
C9.3
DCPXL09.3HPA
TIER 4I
1.66
0.20
0.004
TFS01073
7
Compactor
CS78B
C4.4
CPKXL04.4ML1
TIER 4I
2.50
0.20
0.004
L8C00150
8
Skid Steer Loaders
246D
C3.3B
DKBXL03.3EKD
TIER 4F
834K
C18
CCPXL18.1ESJ
TIER 4F
3.60
2.60
0.14
BTX01293
930K
C6.6
DPKXL06.6BK1
TIER 4I
2.50
0.10
0.00
RHN01977
980K
C13
DCPXL12.5HPB
TIER 4I
1.65
1.40
0.002
W7K01666
14 Crawler Dozers
D10T
C27
ACPXL27.0ESK
TIER 3*
3.70
2.80
0.16
RJG04763
15 Crawler Dozers
D11T
C32
CCPXL32.0HXA
TIER 4F
3.14
0.01
0.02
JEL00275
773GLT
C27
BCPXL27.0HXA
TIER 4F
3.23
0.10
0.02
JWS00210
793F
C175-16
ACPXL106.T2M
TIER 2*
6.10
2.30
0.19
SSP00939
18 CABLE REELER
988K
C18
ACPXL18.1ESK
Tier 4F
4.0
2.4
0.15
BXY05547
19 LOADER
994H
3516B
ACPXL78.1E2W
Tier 2*
8.3
1.4
0.18
DWC00337
20 TRANSPORTER
789D
3516B
ACPXL78.1E2W
Tier 2*
8.3
1.4
0.18
SPD00539
Front End Loader
950K
C7.1
Tier 4I
1.92
0.20
0.005
R4A01230
Pipe Layer
PL87
C15
Tier 3*
3.70
3.40
0.18
KKJ00181
11 Rubber Tired Dozers
Front End Loaders - 5
yd3
Front End Loaders - 6
13
yd3
12
Fuel/Lube Trucks 6,000 gallons
Haulage Trucks - 250
17
tons
16
CPKXL7.01BL1
ACPXL15.2ESW
BYF00202
* These machines are Certified Tier 4I under Flex provisions
Prepared 9/9/13
Empire - AJS
Yellow Cell
= Values from previous version reviewed and confirmed
Red Text
= Value changed or added from previous version
Cell: E11
Comment: Sutherland, Andy:
CCPXL18.1ESJ is Engine family for 834H. 834K information not yet available.
Cell: F11
Comment: Sutherland, Andy:
834K will be Tier 4F.
834H was Tier 4I
Cell: G11
Comment: Sutherland, Andy:
Value is for 834H. 834K values not available
Cell: H11
Comment: Sutherland, Andy:
Value is for 834H. 834K values are not available
Cell: I11
Comment: Sutherland, Andy:
Value is for 834H. 834K values not available
Cell: C18
Comment: Sutherland, Andy:
Must order 988K but none built yet.
Cell: E18
Comment: Sutherland, Andy:
ACPXL18.1ESK is for 988H. Info for 988K not available.
Cell: F18
Comment: Sutherland, Andy:
988H is Tier 3. 988K will be Tier 4 final.
Cell: G18
Comment: Sutherland, Andy:
Value is for 988H. 988K values not yet available.
Cell: H18
Comment: Sutherland, Andy:
Value is for 988H. 988K values not yet available.
Cell: I18
Comment: Sutherland, Andy:
Value is for 988H. 988K values not yet available.
EPA Standards and Technology
Agenda
1:00 – 1:10
Welcome and Safety
1:10 – 2:00
Tour | Static Demo | 793F Test Drive
Training Center
Demo Area: 793F | Dozer |777 | BCP/CCE
2:00 – 3:00
Presentation | Q&A
TINAJA HILLS SAFETY SHARE
Safety Share - Facility/Classroom
• Note location of:
– Emergency Exits
– Nearest Fire Extinguishers
– Room Alerts
•
•
•
•
•
Identify CPR certified personnel
Identify First Responders
Designate who will contact front office
Notify staff of any medical alerts
Emergency Procedures:
– Evacuation – Flag Poles
– Storm Shelter – Bathrooms
– Medical Emergency/Injury
1. Assess the injury
2. Contact front office immediately (by radio, phone x4800 or in person)
3. Emergency #: 911
Emergency Meeting Area
Safety Share –
Equipment Viewing & Operation
•
•
•
•
•
•
•
•
•
•
No unauthorized equipment operation
Closed toe shoes, long pants required
Remove all hand jewelry
Stay within the defined areas
Use 3 points of contact
Communicate level of experience to the Instructor
Understand the safe operating limits of the machine
Wear seatbelts AT ALL TIMES
Know what to do if the machine gets out of control
If you are not comfortable with what you are about to do – do
not do it!
Tinaja Hills Smoking Policy
• Tinaja Hills Demonstration and Learning Center abides by
Caterpillar’s U.S. No Smoking Policy
– No smoking inside any building or on the patios
– No smoking by any Caterpillar employee while at the facility
– Smoking permitted by our visitors and guests only at designated
smoking areas
• Near the ash tray receptacles outside the Apache Auditorium, other classrooms,
outside the shop area (20 feet away from all doors)
Items to Recycle in “Mixed Recycling” Containers:
Loose Paper (not neon colors)
Plastic Bottles marked #1 & #2
Aluminum Cans
Corrugated Cardboard (breakdown boxes)
Glass Bottles
Thank you for making safety a priority
during your visit.
We welcome any safety observations or suggestions you
may have as a result of your visit to Caterpillar.
Caterpillar: Confidential Green
TOUR AND DEMO
PRESENTATION | Q&A
Forest Service Request
• Original Request for Information
– Type of machinery planned for Rosemont Project.
– EPA standards for Tier 4 engines as both new
equipment and retrofitting existing (older)
equipment.
– Project schedule for incorporating technology into
new equipment.
• Any additional items
About Empire
•
•
•
•
•
•
In business since 1950
Moved to AZ in 1959
Third generation leadership
1590 Employees
29 Locations
Providing solutions for:
Mining
Agriculture
Construction
Marine
Governmental
Power Systems
On Highway Trucks
Transportation/Logistics
Technology
Renewable Energies
Rosemont Relationship
•
•
•
•
What are you trying to accomplish?
What challenges are you facing?
How do you view success?
What are the goals?
• Short term
• Long term
• Constant collaboration…
Rosemont Relationship
• Solutions for Rosemont
Safety
Technology
Environmental
Training and Recruiting
Condition Monitoring
Energy Conservation
Best Practices
Community Engagement
Machine Health
Emissions Reduction
Rosemont Relationship
• Best In class
• Machine Availability/Fleet Size
• Condition Monitoring
• Collaboration with Mine Personnel
• Operator Training
• Use of Technology
• Fully Engineered 3-D mine
• “Living” Mine Plans
• Reclamation as they are Mining
• Machines Communicating Peer to Peer
Mining Background
• Old mining vs. Todays new mining process
– Today federally permitted, fully engineered – best practices,
mandatory environmental, air and water impact mitigations, public
input
– Old way - Bring in equipment and start working-no environmental
control
– Regulations came after operations began
• Always playing catch up
• Greenfield Mining opportunities U.S.A
–
–
–
–
Produce safe working conditions for miners
Produce safe environmental impacts for local communities
Positive Economic impacts for communities
United States can lead the world in environmental mining stewardship
MEET THE MACHINES
Did You Know?
• 793F 260 ton class truck
–
–
–
–
Production takes 6-12 month depending on market conditions
Takes 5 loads per truck to assemble including tires
Takes 7 working days and 350 man hours to assemble
A typical Caterpillar truck will be rebuilt 1 time every 4-5 years and
total rebuild at 20 years
– Has all the comforts of today’s modern vehicles
– 3,734 of 793 models built worldwide; 240+ in Arizona alone
• Tinaja Hills Training Center Tourism Impact, 2013
– 5,087 visitors
– 15,889 days of visits, estimated at $4.5M+
Machine Order Process
• No equipment built today
• Orders pending final ROD and mine permits
• Rosemont ordered the best available technology
– Emissions
– Noise
– Dust Control
• Empire will deliver best available technology
• Caterpillar produces equipment with the best possible
emissions and most integrated safety and technology
available
Our Values In Action
• Our Values In Action remain the foundation of our strategy
• Reaffirmed and strengthened our values by elevating Sustainability
Committed to Sustainability
Emissions Reduction – System Solutions
Improved engine
efficiency
- CO2 reduction up
to 25%
High efficiency
powertrain
- e.g Hybrids, CVT
- CO2 reduction up
to 25%
Low carbon fuels
CO2 reduction
up to 30%
Improved vehicle
usage/efficiency
- AccugradeTM
Productivity up by
40%
How are we doing so far?
• 50,600,000* + machine production
hours
• 85,000* + Tier 4/Stage IIIB products
in the field
• Most successful product launch in
Cat history
• Tier 4 Interim machine reliability
better than target
• 4,900* + Tier 4 Final machines in the
field
* Data as of year end 2013
Non-Road Emissions Regulations for >560kW (750hp)
25
/ Caterpillar Confidential: YELLOW / WHEREVER THERE’S MINING
Projected Machine Fleet
246D Skid Steer Loader
Uses: clean up shop area,
process, conveyor
Tier 4f
450F Backhoe
Uses: utility work, small
projects, clean up
Tier 4i
Projected Machine Fleet
D8T-D10T Track Type Tractor
Uses: Tailings, Reclamation,
Road work, Dumps, Pioneering
Tier 4f-4i
16M Motor Grader
Uses: Road Maintenance,
Reclamation
Tier 4i
Projected Machine Fleet
390D Excavator
Uses: Pipeline work, Clean up,
Truck loading
Tier 3
994H Wheel Loader
Uses: Loading tool, Major
projects
Tier 2
Projected Machine Fleet
785D Water Trucks(picture not actual)
Uses: Dust control, Road maintenance
Tier 2
Water Control Technology: minimizing water use
Projected Machine Fleet
793F Haul Truck
Uses: Primary haulage unit
Tier 2
QUESTIONS