OilGuard / OilGuard Ex The Original – More than 40
Transcription
OilGuard / OilGuard Ex The Original – More than 40
OilGuard / OilGuard Ex The Original – More than 40 years experience Page 1 Doc. No. 11906 E/2 OilGuard / OilGuard Ex The Original – More than 40 years experience Objective : To measure trace amounts of Hydrocarbons in Produced water before discharge overboard Page 2 Doc. No. 11906 E/2 OilGuard 2 / OilGuard 2 Ex OilGuard / OilGuard Ex The Original – More than 40 years experience Fluorescence measurement No solvents required Measures dissolved and dispersed oil Immediate response to changing process conditions (response time < 1 sec.) Low impact of solids, chemicals and salt on the measurement ( subject to individual Fluorescence characteristics ) Can be correlated to any recognized standard reference method Page 4 Doc. No. 11906 E/2 OilGuard / OilGuard Ex The Original – More than 40 years experience Modular design » Three different basic models: OilGuard 2 for general applications OilGuard 2 Ex For hazardous areas OilGuard ExM for maritime applications according IMO standard Page 5 Doc. No. 11906 E/2 OilGuard / OilGuard Ex The Original – More than 40 years experience Modular design » 3 different type of measuring cells are available: Contact less measuring cell PVDF Oil in produced Water Contact less measuring cell stainless Steel Drinking water, process water, waste water Closed measuring cell Condensate, cooling water, heat exchangers, drinking water Page 6 Doc. No. 11906 E/2 OilGuard / OilGuard Ex The Original – More than 40 years experience Modular design Easy integration of the instrument into the process (plug and play) The OilGuard can be tailored to fit exactly the application Page 7 Doc. No. 11906 E/2 OilGuard / OilGuard Ex The Original – More than 40 years experience OilGuard 2 with wall mount and conditioning system Page 8 Doc. No. 11906 E/2 OilGuard / OilGuard Ex The Original – More than 40 years experience Low cost of ownership Simple maintenance Housing and measuring cell are separated: Maintenance without switching off the instrument Purge air for the measuring cell: Avoids condensation of the lenses / protection windows Page 9 Doc. No. 11906 E/2 OilGuard / OilGuard Ex The Original – More than 40 years experience Low cost of ownership Simple maintenance True non-contact measuring cell: Free-fall measuring stream (1): 2 2 No contamination of the optics 1 Protection windows in front of the measuring optics (2): 3 Protect the measuring optics against contamination and splashing Easy cleaning without any tools Protection tube covers the free-fall (3): Protect the lenses against splatter No ultrasonic cleaning device needed Page 10 Doc. No. 11906 E/2 OilGuard / OilGuard Ex The Original – More than 40 years experience Low maintenance PVDF inlet tube: No fouling / no contamination Far Better than Duplex materials Page 11 Doc. No. 11906 E/2 OilGuard / OilGuard Ex The Original – More than 40 years experience Sample flow within the sample conditioning system Sample Overflow Sample Inlet Discharge of sand and coarse particles Conditioned sample to OilGuard Page 12 Doc. No. 11906 E/2 OilGuard / OilGuard Ex The Original – More than 40 years experience As known, the calibration of an oil trace analyser depends on a number of factors: kind of oil, possible additives, droplet size, etc. In most cases, customers expect that the display on the OilGuard corresponds to the value measured in the laboratory. However, depending on the method used in the laboratory, the results will be different. To adapt the measured values of the OilGuard against the results obtained from the lab, it is necessary to analyse a good number of samples in various concentrations and compare these results with the ones obtained by the OilGuard. With this method, a correlation between the method used in the lab and the online measurement can be established. Page 13 Doc. No. 11906 E/2 OilGuard / OilGuard Ex The Original – More than 40 years experience Reliable measurement State of the art dual-beam Setup with optimized wavelength configuration: Guarantees highest accuracy and stability of the measurement Fluctuations and light source aging are automatically compensated The relevant HC components are measured Reduces the impact of solids Zero point drift < 1 % per year leads to Lower recalibration frequency Lower maintenance Lower costs of ownership Page 14 Doc. No. 11906 E/2 OilGuard / OilGuard Ex The Original – More than 40 years experience Instant reading verification Quality management Unique secondary solid reference standard from Sigrist: Verification of the measuring is possible at any time Fast recalibration without chemicals and without any tools No specialist’s required Page 15 Doc. No. 11906 E/2 OilGuard / OilGuard Ex The Original – More than 40 years experience Integrated control unit with touch screen and data logger Modern design – intuitive operability: Touch screen with colour display Measured values, graphics, status and alarm indications can be displayed selectively An internal data storage allows the presentation of the measured data of the last 32 days Password protected Extensive communication options including integrated web server , Profibus Etc Page 16 Doc. No. 11906 E/2 OilGuard / OilGuard Ex The Original – More than 40 years experience Range: 0-100 FLU / 0-1000 ppm Sensitivity: < 1 ppm Sample temperature with closed flow cell: up to 60°C, with free fall cell: up to 95°C Easy control and adjustment using calibration glass UV-Fluorescence based instrument OilGuard / OilGuard Ex The Original – More than 40 years experience OIW MONITOR CALIBRATION – WHY ? Depending on the composition, each mineral oil has it‘s specific fluorescence intensity when excited with the same UV light source Moreover, the fluorescence intensity might be influenced by local sample conditions such as temperature, pressure, concentration range, droplet size distribution, additives, etc. This results in the requirement to have an installation specific calibration curve and preferably a sample conditioning system (for reporting) OilGuard / OilGuard Ex The Original – More than 40 years experience Oil Concentration vs Fluorescence ( FLU) response Page 19 Doc. No. 11906 E/2 OilGuard / OilGuard Ex The Original – More than 40 years experience OilGuard / OilGuard Ex The Original – More than 40 years experience OILGUARD AS A REPORTING TOOL Statoil in Norway did an extensive test to check the suitability of a Sigrist OIW monitoring system as a reporting tool in May 2004 The test proved that the system can be correlated to the existing IR and new modified GC Standard reference methods with excellent correlation values Interesting: After calibration, only the Sigrist system showed the true oil value as injected! IR method showed variations up to 40%! Therefore, the internal accepted tolerance range within Statoil is very large OilGuard / OilGuard Ex The Original – More than 40 years experience 180 160 Correlation of the Sigrist monitor versus the current IR Standard Reference method 140 y = 1.025x R2 = 0.9961 Lab IR 120 100 80 (Test made by OPUS test laboratory, Orkney / Scotland) 60 40 20 0 0 20 40 60 80 OilGuard 100 120 140 160 OilGuard / OilGuard Ex The Original – More than 40 years experience GC analysis v Oil Guard Correlation of the Sigrist monitor versus the new ISO 93779377-2 Mod. GCGC-FID Standard Reference method 35 30 25 20 mg/l GC Samples Oil Guard Reading 15 10 5 0 1 2 3 S am ple 4 5 (Test made by OPUS test laboratory, Orkney / Scotland, 2006) OilGuard / OilGuard Ex The Original – More than 40 years experience Comparison of real oil concentration and readings of the Sigrist monitor, monitor the IR and the GC method after calibration (left column: injected = real oil concentration) OilGuard / OilGuard Ex The Original – More than 40 years experience Increasing oil concentration by injection and response of the Sigrist monitor. Note the quick response after switching the oil injection off and on again! OilGuard / OilGuard Ex The Original – More than 40 years experience OilGuard / OilGuard Ex The Original – More than 40 years experience We thank you for your attention For further information please contact John Kupczak SIGRIST UK Business Development 07540 109374 johnkupczak@photometer.com www.photometer.com Page 27 Doc. No. 11906 E/2