ICTC USA
Transcription
ICTC USA
1988 - 2014 ICTC is a Full Service Manufacturer of Custom Wire Harnesses, Cable Assemblies, Printed Circuit Board Assemblies & Electronic Box Builds ICTC PRESENTATION TABLE OF CONTENTS 1) ICTC Company Profile 2) 3) 4) 5) 6) 7) 8) 9) Background Industry Specialties Quality Cable & Wire Harness EMS Solutions Turn Key Services News & Press Releases ISO Certificate MBE Certificate Sample Quality Plan Quality Manual 2007 – 2013 Quality Performance 2007 – 2013 Delivery Performance Contact Directory Off Shore Customer Service Delivery Hall of Fame Testimonies Summary – At the Core ICTC COMPANY PROFILE SECTION 1 ICTC BACKGROUND Founded in 1988, the company has evolved from a simple local cable assembly house to a worldwide provider of electronic manufacturing solutions. In 1996, ICTC received ISO 9002:1994 certification. In 2003, ICTC USA established its own facilities in China, and as of May 2010, both our USA and China facilities have ISO 9001:2008 certification. With our Global Presence, multiple locations, and strategic partners around the planet, we are able to provide client specific manufacturing solutions that are value focused with excellence in service, superior quality, and with an ultimate goal of exceeding our customer's expectations. Located 35 miles North of Tampa Florida, USA China location in Chang An Town, Dongguan Part of IC INTRACOM’s global group of companies with offices and distribution centers around the world www.icintracom.com ICTC INDUSTRY SPECIALTIES For more than 25 years, ICTC has built its reputation on delivering the highest level of quality and service to our customers in a variety of industries. Strongly committed to honor and integrity, we work hard each day to earn your trust, striving with excellence to surpass your expectations. ICTC USA is dedicated to listening, understanding and delivering manufacturing solutions for your needs, allowing you to free up more resources and focus on your own unique core competencies. Aerospace & Defense Audio / Video Marine Automotive Data Communications Electronics Gaming Industrial Machinery Lighting Medical Video Military Renewable Energy Telecom / Networking ICTC QUALITY ASSURANCE At ICTC USA, we are committed to quality by focusing on customer’s needs and listening to their expectations. Our expectation is that we supply an uncompromising manufacturing performance by delivering superior quality products to our clients with white glove service - on time, every time! Onsite Quality Control of OEM product realization Product Specific engineered QP’s (Quality Plans) Verify components at IQC Mid-process inspection ISO 9001:2008 in China & US Out of box audits ICTC QUALITY RESULTS ICTC Cable and Wire Harness Standards We adhere strictly to the following manufacturing processes – J-STD-001D Certified Soldering Instructors & Technicians Class II & Class III Soldering IPC/WHMA-A-620 Rev. A WHMA Member ISO 9001: 2008 Certified 0078239 ISO 13485:2003 Certified 0077249 Mil Spec UL Registered Firm E231095 ITAR, Q4 2014 AS9102, Q1 2015 ICTC CABLE AND WIRE HARNESS PROFICIENCIES Custom Wire & Cable Operations Cutting, Crimping, Stripping, Termination Heat Shrinking, Tinning, Twisting, Kitting Spiral Wrapping, Butt Splicing Labeling, Marking and Molding Simple & Intricate Wire-Harness Assemblies Shielded or Unshielded Modular, Semi-Rigid Coax, Multi-pair and Discrete 100% Testing ICTC Cable and Wire Harness Varieties Data Communications Cable Co-ax to include semirigid Discrete Wire Ribbon Cable Hook-Up Wire / Lead Wire Audio/Video Cable Computer Cable Automotive Wire and Battery Cable Marine Wire Mil Spec Industrial Wire Instrumentation Cable Power Cable Flexible Control Cable Continuous Flex Cable Automation Cable Torsion wire Halogen Free Cable High Temperature Cable ICTC EMS Solutions Thru-hole SMT including BGA’s Typical sizes, thicknesses & layers ROHS Compliant Conformal Coating Assembly to IPC-A-610 Class ll Component sizes of 0402 and up (USA) Small runs of 50-1,000 in USA Large runs of 1,000+ in China ICTC USA EMS EQUIPMENT LIST Universal Advantis3 Lightning 30 Chip Shooter (2 units) Universal Advantis iL7 Fine Pitch Placement Universal VCD Axial Inserter Universal Pick and Place Conceptronic HVA 155, 10 Zone Reflow Oven Electrovert Ultrapak 600M Wide Wave Solder AlphaMetals OmegaMeter 600 SMD AOI A1 Inspection System OZO 16SI PCB Depanelizer EMC Cyberclean 200 Inline Wash Custom Conformal Coat Booth Various HEPCO Component Prep Gear ICTC USA EMS EQUIPMENT LIST DEK Horizion 03iX Screen Printers (2) MyData MY-9 w/Hydrahead Vitronics Soltec XPM 520 reflow oven Scienscope MZ7-PK5-LEDX Video Inspection System Manncorp BR-720 SemiAutomatic Rework Station Manncorp 28.4 Wave Solder Machine Glennbrook Technologies RTX-113 X-RAY Aqueous Technologies Trident XLD Zero Discharge Batch Cleaner with Eco-Cycler ICTC TURN KEY SERVICES Engineering Support & Services • Custom Drawings • Customer drawing updates • Process Engineers • Project Managers • BOM/AVL Analysis Sub-Assembly Builds Modular Solutions Enclosures Integration of Hardware & Software into builds Serialization Bar-Coding and Date Stamping Plastic Injection Molding Aluminum Injection Molding Die Cast Precision Machining Design Package Review World Wide Component Sourcing Suggesting possible crosses for Testing Capabilities additional savings Domestic and Offshore In-Process Monitoring Testing to 100% of the client’s Refurbishment or ICTC USA's testing Tooling requirements, whichever is Quick Turn Prototyping more stringent First Article Sampling Managing Production and Logistics of Offshore and Domestic Builds Kitting Prototyping • Including PCB & SMT Assembly Supply Chain/Logistics Management • Domestic & international logistics • Warehousing & JIT Direct Fulfillment to the field ICTC TURN KEY SERVICES ICTC USA is able to manufacture small to medium-sized Turn Key builds, as well as prototyping, in our factory located in Florida, USA. We are also experts in preparing a product for higher volumes and offshore production. Our value-added services include domestic re-testing, warehousing, complete logistics and even refurbishing services. ICTC OFFSHORE CAPABILITIES Crossing parts on BOM’s • US specified parts are going to be more expensive in China Tooling costs • Generally around 50% savings over US Domestic tool costs • Generally a 4-6 week time savings Manufacturing costs • Generally around a 30% savings Dedicated Quality Control under ISO 9001:2008 processes ICTC’s own inspection engineers on site Uninterrupted transition of US domestic production to offshore production Managing protection of IP (Intellectually Property) by intelligently compartmentalizing China manufacturing. CUSTOMER CARE What Makes ICTC USA Unique? We are Customer Driven That's right! Our Customer Service Policy is Driven by the Unique and Custom requirements of Each of our Clients. Not ONE Service Policy for All Clients, but ONE Service Policy for Each Client . . . The way they want it, When they want it and How they want it. You will receive: Personal Attention Honest Communication Timely Communications Much Attention to Detail ICTC DELIVERY Full Service Domestic & International Logistics JIT Stocking International Sourcing Services Domestic & International Offsite Warehousing Flexibility in packaging requirements Web: ictcusa.com Tel: 352-796-1716 HALL OF FAME SUMMARY – AT THE CORE With an unrivaled customer focus and a financially powerful global reach, we are able to provide you with greater options and flexibility with our established and comprehensive manufacturing services. Our infrastructure and processes are solid and consistent, yet agile enough to handle a wide array of products. We are experts in US and Off-Shore sourcing and manufacturing providing a secure and confident procurement experience for our clients. At ICTC, we work hard each day to earn your trust by putting your needs first. A Total ICTC Team commitment to your Total satisfaction! Whether your needs are for a domestic or an off-shore solution, you can be confident that your product built by ICTC USA, and your treatment throughout the process, will be exemplary. ICTC NEWS AND PRESS RELEASES SECTION 2 ICTC IN THE NEWS Interconnect Cable Technologies Corporation Invests $3.1 Million To Establish Manufacturing Facility In Brooksville, Florida ICTC Carries Stream of Inventions to the Market By Shary Lyssy Marshall, Times Correspondent In Print: Sunday, March 27, 2011 A new Dallas County Schools bus has cameras near the Stop-Arm to catch drivers who fail to halt. It’s part of a security system built by ICTC, based in Hernando County. Some manufacturers make a product that's all their own. Others, like ICTC, make products based on prototypes inventors bring to them. The company, with headquarters at the Hernando County Airport Business Complex, has helped dozens of firms bring new products to a mass market, including electronic security systems that keep schoolchildren safe, marine cables that can weather the elements and traffic control systems that help clear intersections for emergency vehicles. Part local, part global, ICTC specializes in cable assemblies and electric boxes for more than 50 clients in the medical, military and technology industries. Part of the company's job is advising clients on the best places to manufacture their products. With many firms operating on lean budgets and avoiding risk, putting all of those operations overseas doesn't always make sense, said president Sareet Majumdar. "A lot of companies decided to draw down their inventories and couldn't place orders way into the future," he said. "They needed a better response domestically.“ Majumdar describes ICTC as a hybrid. Its headquarters and main manufacturing facility are both in Hernando, but it also has a small management team in China that facilitates production there when necessary. Of the company's 91 employees, nine work in China while the rest live and pay taxes here. Based on an increased workload, ICTC added an additional shift last summer, increasing its work force by 25. One new product line came from officials at Louisiana-based company which wanted someone to manufacture a new security system for school buses. The product includes cameras both inside and outside of buses, helping drivers monitor student behavior as well as drivers zooming past stop signs. ICTC was able to build the product, and schools from Rhode Island to Texas have lined up to try it. Other recent ICTC products include a specialized cable used on high-speed ferries. The cable has to be able to work in harsh conditions - saltwater, high temperatures and freezing temperatures. "That product will go all over the world," said Majumdar. Another customer designed the electronics for traffic boxes, those large boxes off to the side of major intersections that allow officials to tweak traffic lights. Everything the company does depends on a steady stream of inventions and prototypes. "We are 100 percent customer focused," Majumdar said. "We don't invent anything. "If our customers don't develop or come up with cool ideas, we don't have anything to make. A lot of companies say, 'We rely on our customers to buy our product.' We rely on them to develop a product for us to manufacture.“ Manufacturing has grown in the United States during the recession. And as the economy improves, Majumdar expects business to continue to grow. “That's the nature of our business," he said. "When the economy picks up, the mothballed projects come to life. "Ideas that have been sitting on someone's desk for a while suddenly look possible." ICTC ISO CERTIFICATES SECTION 3 CERTIFICATE OF REGISTRATION This is to certify that ICTC USA 16090 Flight Path Drive, Brooksville, Florida 34604 USA The above organization has been audited in accordance with the requirements of AS9104/1:2012. SAI Global Certification Services Pty Ltd dba QMI-SAI Canada Limited located in Toronto, Ontario, Canada is accredited under the Industry Controlled Other Party (ICOP) scheme. The certificate is issued at the accreditation location in Toronto, Canada. operates a Quality Management System which complies with the requirements of ISO 9001:2008 for the following scope of registration The manufacture and distribution of cable, harness, and electronic assemblies. Certificate No.: File No.: Issue Date: CERT-0078239 1654463 August 18, 2014 Original Certification Date: August 17, 2014 Current Certification Date: August 17, 2014 Certificate Expiry Date: August 16, 2017 Chris Jouppi President, Samer Chaouk QMI-SAI Canada Limited Head of Policy, Risk and Certification ________________________________________________________________________________ ISO 9001 Registered by: SAI Global Certification Services Pty Ltd, 286 Sussex Street, Sydney NSW 2000 Australia with QMI-SAI Canada Limited, 20 Carlson Court, Suite 200, Toronto, Ontario M9W 7K6 Canada (SAI GLOBAL). This registration is subject to the SAI Global Terms and Conditions for Certification. While all due care and skill was exercised in carrying out this assessment, SAI Global accepts responsibility only for proven negligence. This certificate remains the property of SAI Global and must be returned to them upon request. To verify that this certificate is current, please refer to the SAI Global On-Line Certification Register: www.qmi-saiglobal.com/qmi_companies/ CERTIFICATE OF REGISTRATION This is to certify that ICTC USA 16090 Flight Path Drive, Brooksville, Florida 34604 USA operates a Quality Management System which complies with the requirements of ISO 13485:2003 for the following scope of registration The manufacture and distribution of cable, harness, and electronic assemblies. Certificate No.: File No.: Issue Date: CERT-0077249 1654463 August 18, 2014 Original Certification Date: August 17, 2014 Current Certification Date: August 17, 2014 Certificate Expiry Date: August 16, 2017 Chris Jouppi President, Samer Chaouk QMI-SAI Canada Limited Head of Policy, Risk and Certification ________________________________________________________________________________ ISO 13485 Registered by: SAI Global Certification Services Pty Ltd, 286 Sussex Street, Sydney NSW 2000 Australia with QMI-SAI Canada Limited, 20 Carlson Court, Suite 200, Toronto, Ontario M9W 7K6 Canada (SAI GLOBAL). This registration is subject to the SAI Global Terms and Conditions for Certification. While all due care and skill was exercised in carrying out this assessment, SAI Global accepts responsibility only for proven negligence. This certificate remains the property of SAI Global and must be returned to them upon request. To verify that this certificate is current, please refer to the SAI Global On-Line Certification Register: www.qmi-saiglobal.com/qmi_companies/ ICTC MBE CERTIFICATE (MINORITY BUSINESS ENTERPRISE) SECTION 4 ICTC SAMPLE QUALITY PLAN SECTION 5 Information contained herein may be subject to the Code of Federal Regulations Chapter 22 International Traffic i n Arms Regulations (ITAR). This data may not be resold, diverted, transferred, transshipped, made available to a foreign national within the United States, or otherwise disposed of in any other country outside of its intended destination, either in original form or after being incorporated through an intermediate process into other data without the prior written approval of the US Department of State. This document contains proprietary and confidential information which belongs to Interconnect Cable Technologies Corporation and is not to be released to any third party without express written consent of the President. CUSTOMER NAME: P.O. NO. I TE M 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 YOUR COMPANY ISSUE DATE ISSUED BY ASSY/PART NO.: UP-2-U JOB OR LOT NO. PART REVISION: LOT QTY SCHEDULED SHIP DATE BILL OF MATERIALS MFG PART NO Generic Generic Generic AMP AMP AMP Optek National National Panduit Panduit Panduit Panduit Panduit Ziptape 201007WHT7 221007WHT7 or 221007/1569WHT7 2-520335-2 (L) 205205-2 66504-4 (R) OPB370T55 31-020469-A 31-020466-A BC2S-S10-C PCM-E1 PCM-E2 PLT1M-XMR PLT1M-XMRO THS-205-727 46GPAS 104-6-22 1B73 521 205980-1 E231093/25 E231093/50 E231093/100 NewBest Assc. Bag Humiseal Humiseal AMP UL UL UL TOOL CODE 57 88 144 238 707 MFG AMP AMP AMP AMP AMP PART NO 90390-3 58078-3 58448-2 466900-1 466422-2 TOOL CODE DESCRIPTION Wire, 20 AWG, UL1007 WHITE Wire, 22 AWG,UL1007 or UL1007/1569,WHITE Term., Ultra Fast Flag .020X.187 Conn., 15 Pos. D-Sub,Rcpt Term., Socket 20-24 AWG Interrupter PCB (encoder) PCB (detector & home) Ty-wrap clamp Wire Marker Wire Marker Tie Wrap, 4'' Tie Wrap, 4'', BLK Label. 1"x1.5" ESD plastic bag, 4X6 057, 088 238, 707 KIT QTY 2 ea 1 ea 11 ea 3 ea 1 ea 1 ea 3 ea 1 ea 1 ea 1 ea 6 ea 2 ea 1 ea DESCRIPTION HAND TOOL HEAD FOR 58078-3 HANDTOOL, FRAME HANDTOOL-CERTI-CRIMP STRIP/CRIMP APPL. (LEASE--NOV 94) APPLICATOR,K-PRESS(LEASE-OCT-96) QTY IN HOUSE LABELING REQUIREMENTS Using Label above and the Label Maker, print 2 labels with the following information: UP-2-U Rev 2UP-2-U End-use END-USE Description REVISION DATE 11/11/11 SHEET 1 OF 5 KIT INT .38 oz. .19 oz. 1 ea 1 ea per shippin g box TOOLING LIST 000057 000088 000144 000238 000707 ASSY QTY 2.6 ft 13.7 ft Conformal Coating Thinner Kit Screw Retainer Label, Qty 25 Label, Qty 50 Label, Qty 100 ICTC 2 MASTER TRAVELER REVISION: 16 2 4 1 1 1 Information contained herein may be subject to the Code of Federal Regulations Chapter 22 International Traffic i n Arms Regulations (ITAR). This data may not be resold, diverted, transferred, transshipped, made available to a foreign national within the United States, or otherwise disposed of in any other country outside of its intended destination, either in original form or after being incorporated through an intermediate process into other data without the prior written approval of the US Department of State. This document contains proprietary and confidential information which belongs to Interconnect Cable Technologies Corporation and is not to be released to any third party without express written consent of the President. SPECIAL REQUIREMENTS PULL TEST REQUIRED, 2 PER SHIFT MINIMUM: 20 AWG MUST HOLD 13 LBS. FOR 1 MINUTE. 22 AWG MUST HOLD 8 LBS. FOR 1 MINUTE. SOLDERING MUST BE IAW IPC-A-610 CHAPTER 6, CLASS 3 MINIMUM. DO NOT OVER APPLY CONFORMAL COATING, USE IN WELL VENTELATED AREA ONLY, PPE REQUIRED. ASSEMBLY PROCEDURE ALL OPERATORS ARE RESPONSIBLE FOR THEIR INDIVIDUAL WORKMANSHIP PER QUALITY STANDARD IPC/WHMA-A-620 STEP 001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 017 018 019 020 021 If applicable, check for completion of previous step per QUALITY STANDARD IPC-WHMA-A-620 Cut two (2) wires (BOM item #1) to a length of 15-1/2” ± 1/8”. ** Strip ‘A’ end 1/4" ± 1/64”, strip ‘B’ end 3/32” ± 1/64”, Cut three (3) wires (BOM item #2) to a length of 17 7/8" ± 1/8”. ** Strip ‘A’ end 1/8” ± 1/64”, strip ‘B’ end 3/32” ± 1/64”. Cut six (6) wires (BOM item #2) to a length of 18 13/32” ± 1/8”. ** Strip ‘A’ end 1/8” ± 1/64”, strip ‘B’ end 3/32” ± 1/64”, Tin dip ‘A’ end of all 22 AWG wires. Terminate the ‘B’ end of all wires with (BOM item #5) socket terminal. Terminate the ‘A’ end of the 20 AWG wires with (BOM item #3) quick disconnect. Solder one (1) (BOM item #6) interrupter to (BOM item #7) PCB. NOTE: AFTER SOLDERING INTERRUPTER TO BOARD DO NOT SUBMERGE BOARD IN WATER FOR CLEANING PURPOSES. Solder two (2) (BOM item #6) interrupter to (BOM item #8) PCB. NOTE: AFTER SOLDERING INTERRUPTERS TO BOARD DO NOT SUBMERGE BOARD IN WATER FOR CLEANING PURPOSES. Solder the three (3) 17 3/4" 22 AWG wires to the PCB (BOM item #7) {ENCODER BOARD}. Solder the six (6) 18 13/32” 22 AWG wires to the PCB (BOM item #8) {DETECT & HOME BOARD}. Plug the wires into (BOM item #4) D-sub connector per wire chart. Apply (BOM items #10 & #11) wire markers to 20 AWG wires per drawing (flag). 100% Test assemblies, using Part-specific test fixture and complying with all steps of Part-specific Test Procedure. 100% INSPECTION OF SOLDERING PER IPC-A-610 CLASS 3 MINIMUM PRIOR TO STEP 15. Apply conformal coating (BOM #16 liquid and Bom #17 Thinner.). See note 5, Att. ‘A’. Use liquid and thinner, mix 2 parts Humiseal and 1 part thinner. WARNING: PROTECTIVE EQUIPMENT REQUIRED TO APPLY CONFORMAL COATING! Inspect boards for conformal coating per IPC-A-610 Section 9.1. Revision check, print labels. Apply six (6) (BOM item #13) ty-wraps to assembly per drawing. NOTE: When applying ty-wrap to “encoder” board (BOM item #7), ensure wire ends are straight, and bend wires over in a curve, allowing slack in wire to prevent cracking conformal coating. Apply one (1) (BOM item #12) ty-wrap to assembly per drawing. Apply three (3) (BOM item #9) ty-wrap clamps, per drawing. Apply two (2) (BOM item #14) labels to assembly, see Att. ‘A’. REVISION DATE 11/11/11 SHEET 2 OF 5 MASTER TRAVELER REVISION: 16 Information contained herein may be subject to the Code of Federal Regulations Chapter 22 International Traffic i n Arms Regulations (ITAR). This data may not be resold, diverted, transferred, transshipped, made available to a foreign national within the United States, or otherwise disposed of in any other country outside of its intended destination, either in original form or after being incorporated through an intermediate process into other data without the prior written approval of the US Department of State. This document contains proprietary and confidential information which belongs to Interconnect Cable Technologies Corporation and is not to be released to any third party without express written consent of the President. 022 Install jackscrews and clips (BOM item #18) to D-sub. NOTE: INSURE JACKSCREWS THREADS UP ARE FULLLY SEATED IN CLIPS. FIRST PIECE INSPECTION CHECK OF ABOVE STEPS REQUIRED: TEST - FINAL INSPECTION - SHIP 023 024 025 100% Test assemblies, using Part-specific test fixture and complying with Test Steps 1 through 8 and 11 and 12 of Part-specific Test Procedure. Steps 5 and 7, and 6 and 8 can be combined for this test only. Place marker dot on label if assembly passes this test. If assembly passes all steps of test, stamp or mark FCT with white ink on component side of Encoder board per Att. ‘A’. NOTE: IF USING STAMP, PLEASE ADD RECONDITIONING FLUID TO STAP PAD TO KEEP IT FROM HARDENING. 100% Inspection of assemblies tested, per Att. A, and workmanship per IPC/WHMA-A-620 & IPC-A-610. Place in bag, align on layers of bubble wrap, pack for shipment. NOTE: EACH BOX MUST HAVE THE APPROPRIATE UL LABEL AFFIXED TO IT, AND THIS STEP MUST HAVE Q.A. VERIFICATION. Materials moves and handling. REVISION DATE 11/11/11 SHEET 3 OF 5 MASTER TRAVELER REVISION: 16 Information contained herein may be subject to the Code of Federal Regulations Chapter 22 International Traffic i n Arms Regulations (ITAR). This data may not be resold, diverted, transferred, transshipped, made available to a foreign national within the United States, or otherwise disposed of in any other country outside of its intended destination, either in original form or after being incorporated through an intermediate process into other data without the prior written approval of the US Department of State. This document contains proprietary and confidential information which belongs to Interconnect Cable Technologies Corporation and is not to be released to any third party without express written consent of the President. APPROVED FOR USE: DATE Technical Services DATE Quality Control DATE Production (Group Leader) REVISION NUMBER 06 07 08 09 10 011 012 013 014 015 016 DATE Manufacturing DATE Purchasing DATE Data Entry HISTORY OF MASTER TRAVELER CHANGES DESCRIPTION / REASON FOR CHANGE Added label P11/J5 to BOM, Labeling requirements, steps 18 and 22, and Att. ‘A’. Added liquid sealant and thinner to BOM, step 15 and note 5 of Att. ‘A’. Added BOM item 19 (UL Labels) & note in step 025 to add UL label to box. Modified Assembly label per customer. Added note to step 23 And Final Inspection Requirements concerning jackscrews. Added note to Final Inspection Requirements about proper part number on C of C. Corrected att. ‘A’ to reflect ty-wrap placed between labels on ‘B’ end of assembly. Increased Font in step 25. Changed step 7 in Final Inspection Requirements to check for UL labels on Shipping Box. Added note to step 25 to ensure Q.A. checks for UL Labels. Revision Changes 1 through 5 moved to History. Changed Step 13 and added reference to Part-specific Test Fixture and Test Procedure. Added step 24 and renumbered remaining steps. Added test fixture and procedure to Test Requirements in Att. ‘A’. Emended text Step 13 and Step 24 Revised PN item#2 BOM. Changed QP to new format Changed quantity of BOM item 9 and 13. Changed quantities in steps 19 and 21. Changed Att. ‘A’ to reflect new Rev. drawing. Updated Q.P. and label to new drawing rev. (2) Changed from Rev 1 to Rev 2 Header to per Customer Added note to step 7 and 8. Added “long side up” to drawing #16. REVISION DATE 11/11/11 SHEET 4 OF 5 REQUESTED BY Customer COMPLETED BY /DATE DDD 11/26/02 Customer DDD 12/18/02 PROD. A.N. Engineering RBS 01/07/03 DDD 04/22/03 Customer DDD 05/09/03 Production A.N. Customer Svc Customer DDD 06/03/03 Customer Eng ENG. DDD 10/30/03 DDD 12/24/03 BSD 11/11/11 BGW 09/15/03 DDD 10/22/03 MASTER TRAVELER REVISION: 16 This document contains proprietary and confidential information which belongs to Interconnect Cable Technologies Corporation and is not to be released to any third party without express written consent of the President. Interconnect Technologies Corporation CUSTOMER NAME: YOUR COMPANY “A” END 4.5” WIRE CHART 6 7 13 ENCODER SENSOR 9 6) APPLY COATING PER MFG. INSTRUCTIONS 7) 3) INSTALL FIND #9 AS SHOW N. = BOM FIND ITEM NUMBER 1 8) SOLDER MUST FLOW ON BOTH SIDES OF BOARD. 4) INSTALL FIND #6 ON TOP AS INDICATED BY SILK SCREEN. SOLDER W IRES FROM BOTTOM SIDE (OPPOSITE OF FIND #6) 4.5” “B” END 5) COAT TOP & BOTTOM OF FIND #7 & #8 WITH HUMISEAL TYPE 1B73 LIQUID WITH THINNER 521 (mix 2 ENSURE parts Humiseal to 1 part thinner.) 2) WIRES TO BE SECURED AT 3” GENERAL SPACING. 1.5” 9) ENSURE ADEQUATE VENTALATION AND USE PPE W HEN APPLYING CONFORMAL COATING. 10.5” END USE DESCRIPTION 14 P/N & REV 2.0” 13 13 13 DETAIL ‘A’ LABEL SW1 SW3 6 SW2 6 9 Long side up 7 10 E1 3 VERIFY ALL LENGTHS PER DRAWING ABOVE. VERIFY CONNECTOR ORIENTATION PER DRAWING ABOVE. VERIFY CORRECT PLACEMENT OF LABELS. VERIFY SUCCESSFUL COMPLETION OF CONTINUITY/SHORTS TEST. VERIFY WORKMANSHIP PER IPC/WHMA-A-620 / IPC-A-610, CLASS 3 VERIFY THAT JACKSCREWS ARE FULLY SEATED IN CLIPS. VERIFY UL LABELS ARE AFFIXED TO EACH SHIPPING BOX REVISION DATE 11/11/11 16 1 2 FINAL INSPECTION REQUIREMENTS: 5 2.0” 12 13 4 LABEL 13 9 DETAIL ‘A’ 2 13 1 2 3 4 5 6 1. 2. 3. 4. 5. 6. 7. 2 1) DIMENSION TOLERANCE: LESS THAN 6” = +0.50” -0.25” 6” to 36” = +1.0” -0.50” SENSORS AND SENSOR Greater than 36” +3.0% -0.50” DETAIL ‘B’ DETECT & HOME SENSOR 8 PART REVISION: SHEET 5 OF 5 TEST MARK E2 11 3.0” 3 6 KEEP ENDS STRAIGHT & LEAVE SLACK ON BOARD SIDE TEST REQUIREMENTS: 1) Part-specific Test Fixture and Procedure. SW1 8 UP-2-U 2.0” POS. DB15F E1 ---------------------------- 1 E2 -----------------------------2 ENCDR 1 -------------------3 ENCDR 3 -------------------4 ENCDR 2 -------------------5 DET & HM 1 --------------- 6 DET & HM 3 --------------- 7 DET & HM 2 --------------- 8 DET & HM 4 --------------- 9 DET & HM 6 --------------- 10 DET & HM 5 --------------- 11 N/C -- 12 N/C -- 13 N/C -- 14 6 ASSY/PART NO.: FCT 13 3 2 1 DETAIL ‘B’ MASTER TRAVELER REVISION: 16 ATTACHMENT “A” ICTC QUALITY MANUAL SECTION 6 Document: Originator: QM-002.D D. Maier Title: Quality Manual Revision Date: January 6, 2014 Table of Contents Page 1. Scope .................................................................................... 4 2. Normative Reference ............................................................. 4 3. Terms and Definitions ............................................................ 4 4. Management Responsibility ................................................... 6 5. Quality Policy ......................................................................... 7 6. Resource Management .......................................................... 9 7. Product Realization ................................................................ 10 8. Purchasing ............................................................................. 13 9. Measurement, Analysis and Improvement ............................. 16 10 Improvement .......................................................................... 18 i. Appendix #1 - ICTC's Operating Procedures ......................... 19 ii. Appendix #2 - ICTC's Organizational Chart ........................... 20 QM-002 Adjunct: QMS Flow Chart ......................................... 21 Page 3 of 21 Revision D 01/6/2014 Document: Originator: 1. QM-002.D D. Maier Title: Quality Manual Revision Date: January 6, 2014 Scope This Quality Manual provides specifics on the policies and procedures used by Interconnect Cable Technologies Corporation (ICTC) to meet ISO 9001/13485 & AS9100 Quality Management Systems requirements for the manufacture and distribution of cable, harness and electronic assemblies. Due to the nature of the organization and its products, sections 7.3 and 7.5.2 of the Standards are excluded as applicable requirements. This exclusion has no negative impact on the organization’s ability or responsibility to provide products that meet the Customers’, as well as applicable statutory and regulatory requirements. 2. Normative Reference The following normative document(s) contains provisions which, through reference in this text, constitute provisions of ISO 9001/13485 & AS9100. For undated references, the latest edition of the normative document(s) referenced applies. ISO 9001– American National Standard ISO 13485 – Medical Device Standard AS 9100 – Aerospace Standard 3. Terms and Definitions For the purpose of this manual, the term “organization” refers to ICTC. The terms “supplier” and “vendor” are synonymous and refer to external sources used to acquire purchased products and/or services by ICTC. The term “the Standard” applies to the document(s) referenced in Section 2 above. 4. Quality Management System 4.1 General ICTC documents, implements and maintains a quality management system and continually improves its effectiveness in accordance with the requirements of the ISO 9001/13485 & AS9100 International Standards and corporate policy. Associated Documents ICTC’s Operating Procedures Page 4 of 21 Revision D 01/6/2014 Document: Originator: QM-002.D D. Maier Title: Quality Manual Revision Date: January 6, 2014 4.2 Documentation Requirements 4.2.1 General ICTC’s quality management system documentation includes: 1. Documented statements of a quality policy and quality objectives. 2. A quality manual. 3. Documented procedures and records required by the Standard. 4. Documents, including records, needed by the organization to ensure the effective planning, operation and control of its processes. 4.2.2 ICTC has established and maintains a quality manual and supporting documentation as defined by four tiers which include: Level 1 Documentation - Quality Manual Level 2 Documentation - Operating Procedures Level 1 and Level 2 documentation is subject to copy and review by second and third parties and shall by such definition be considered uncontrolled upon distribution. Appendix #1 of this document lists the Operating Procedures developed at ICTC. Level 3 Documentation - Work Instructions Level 4 Documentation - Records, Forms, and Tags The set of records, forms, tags and/or labels which compliment the record keeping necessary for maintenance of the quality system. Level 3 and Level 4 documentation provide the information used in decision-making pertinent to the effectiveness of processes and the quality of product and shall by such definition be controlled throughout its life cycle. Page 5 of 21 Revision D 01/6/2014 Document: Originator: QM-002.D D. Maier Title: Quality Manual Revision Date: January 6, 2014 4.2.3 Control of Documents Documents required by the quality management system are controlled. A documented procedure is established to: 1. Approve documents for adequacy prior to use. 2. Review, update and, as necessary, re-approve documents. 3. Ensure that changes and current revision status of documents are identified and legible. 4. Ensure that relevant versions of applicable documents are available at points of use. 5. Ensure that documents of external origin determined necessary by the organization are identified and their distribution controlled. 6. Prevent the unintended use of obsolete documents through suitable identification if they are retained for any purpose. Associated Documents OP-003 - Control of Documents 4.2.4 Control of Records Records are defined as documents which provide evidence of conformity to requirements and of the effective operation of the quality management system. ICTC has an established, documented procedure for the control, identification, storage, protection, retrieval, retention and disposition of records. Records shall remain readily identifiable, legible and retrievable. Associated Documents OP-011 5. - Control of Records Management Responsibility Associated Documents OP-001 OP-002 - Management Review - Customer Focus / Requirement Review Page 6 of 21 Revision D 01/6/2014 Document: Originator: 5.1 QM-002.D D. Maier Title: Quality Manual Revision Date: January 6, 2014 Management Commitment Top management affirms and demonstrates its commitment to the development and implementation of the quality management system and continually improving its effectiveness by: 1. Communicating to the organization the importance of meeting customer as well as statutory and regulatory requirements. 2. Establishment of the quality policy. 3. Ensuring that quality objectives are established). 4. Conducting management reviews. 5. Ensuring the availability of resources. 5.2 Customer Focus Top management ensures that customer requirements are determined and met through established procedures with the aim of enhancing Customer satisfaction. 5.3 Quality Policy Interconnect Cable Technologies Corporation’s (ICTC) goal is meeting our customers’ requirements with on-time delivery, while maintaining the highest quality level possible. 5.4 Planning Quality Objectives Top management ensures that Measurable Quality Objectives are established within the organization. 1. Meet or exceed Customer expectations. 2. Provide our Customers high quality products and on time delivery. 3. Effectively manage products, processes and services to provide superior Customer satisfaction. 4. Promote the safety, awareness and well being of employees through training and education. Page 7 of 21 Revision D 01/6/2014 Document: Originator: QM-002.D D. Maier Title: Quality Manual Revision Date: January 6, 2014 5.5 Responsibility, Authority and Communication 5.5.1 Responsibility and Authority President - Has the overall responsibility for the organization’s quality system, setting policy and assigning management responsibilities within the company. CFO/COO - Has the overall responsibility of directing all functions of the facility and acts on behalf of the president in the absence of the president. Quality Assurance Manager - or designated alternate, has the responsibility for maintaining the quality management system and quality functions. Divisional Vice President’s - Has overall responsibility of directing division manufacturing, purchasing and customer communication functions. 5.5.2 Management Representative Top management of ICTC has appointed as the management representative, the organization’s Quality Assurance Manager who has freedom to resolve matters pertaining to quality. Appendix #2 of this document is ICTC’s organizational chart. 5.5.3 Internal Communication Top management has implemented processes, determined to be appropriate to the organization, through the establishment of internal newsletters, dedicated areas for posting QMS information, periodic production and staff meetings and training that communicate the policies and effectiveness of the quality management system. Associated Documents/Devices OP-013 - Competence, Training and Awareness - Periodic All Employee Meetings - Posted Charts, Surveys and Report Cards Page 8 of 21 Revision D 01/6/2014 Document: Originator: 5.6 QM-002.D D. Maier Title: Quality Manual Revision Date: January 6, 2014 Management Review Associated Documents OP-001 - Management Review All personnel affecting the quality of products manufactured by ICTC are responsible to conform to the documented ISO 9001/13485 & AS9100 compliant quality policies and procedures as they pertain to the work they perform. It is the policy of ICTC to conduct periodic, documented management reviews under the chairmanship of the President or a designated alternate. 6. Resource Management Associated Documents OP-006 6.1 - Control of Product Realization Provision of Resources ICTC has determined and provides adequate resources to implement and maintain the quality management system, continually improve its effectiveness and to perform activities that ensure product quality and Customer satisfaction. 6.2 Human Resources 6.2.1 General The personnel performing work affecting conformity to product requirements, including those performing any task within the quality management system, shall have demonstrated the requisite proficiency to carry out their assigned tasks. 6.2.2 Competence, Training and Awareness Associated Documents OP-013 - Competence, Training and Awareness - Training Verification Form(s) Page 9 of 21 Revision D 01/6/2014 Document: Originator: QM-002.D D. Maier Title: Quality Manual Revision Date: January 6, 2014 ICTC shall: 1. Determine the necessary competence requirements for personnel performing activities affecting conformity to product requirements. 2. Provide training, where applicable, or take other action(s) to achieve the necessary competence. 3. Evaluate the effectiveness of actions taken. 4. Ensure that personnel are aware of the relevance and importance of their activities and how they contribute to the achievement of quality objectives. 5. Maintain appropriate records of education, training, skills and experience. 6.3 Infrastructure ICTC maintains comfortable, spacious, well-lighted and clean buildings, workspaces and associated utilities, along with well maintained process equipment (both hardware and software) and supporting services for transportation of product, communication and information systems needed to achieve conformity. 6.4 Work Environment ICTC manages the physical work environment in such a fashion, through conditioned climate and clean, comfortable surroundings, as well as promoting an environment of mutual dignity and respect among members of the organization, so as to achieve consistent quality output and conformity to product requirements. 7. Product Realization 7.1 Planning of Product Realization Associated Documents OP-006 OPIPC 610 IPC/WHMA-A-620 - Control of Product Realization - Risk Management - Requirements for Electronic Assemblies - Requirements and Acceptance for Cable and Wire Harness Assemblies Page 10 of 21 Revision D 01/6/2014 Document: Originator: QM-002.D D. Maier Title: Quality Manual Revision Date: January 6, 2014 Policy ICTC’s planning of product realization is consistent with the other processes of the quality management system. In planning product realization ICTC determines that which is appropriate to: 1. The quality objectives and requirements for the product. 2. The establishment of processes, documents and resource provision specific to the product. 3. Verification, validation, monitoring, measurement, inspection and test activities, as well as acceptance criteria specific to the product. 4. Records to provide evidence that the processes and resulting product meet requirements. Manufacturing processes are planned and controlled through: 1. Documented Quality Plans, defining the manner in which processes are performed to ensure that quality objectives and requirements for the product are met. 2. Suitable equipment and appropriate environmental conditions. 3. Compliance with reference standards/codes, and/or other applicable documented procedures. 4. Monitoring of process and product characteristics during manufacturing. 5. Appropriate evaluation and approval of processes and equipment. 6. Clearly defined product acceptance criteria. 7. Suitable maintenance of equipment to ensure continuing process capability. Page 11 of 21 Revision D 01/6/2014 Document: Originator: QM-002.D D. Maier Title: Quality Manual Revision Date: January 6, 2014 7.2 Customer–related Processes 7.2.1 Determination of Requirements Related to the Product ICTC shall determine: 1. Requirements specified by the Customer, including delivery and post-delivery activities. 2. Statutory and regulatory requirements applicable to the product. 3. Additional requirements considered necessary by ICTC. Associated Documents OP-002 - Customer Focus/Requirement Review Review of Requirements Related to the Product ICTC conducts reviews of requirements related to the product prior to the organization’s commitment to supply a product which includes: 1. Product requirements are defined. 2. Contract or order requirements differing from those previously expressed are resolved. 3. ICTC has the ability to meet the defined requirements. Customer Communication ICTC establishes and implements effective arrangements for communication with Customers in relation to: 1. Product information. 2. Enquiries, contracts or order handling (including amendments). 3. Customer feedback (including Customer complaints). Associated Documents OP-002 WI-RMA-001 7.3 - Customer Focus/Requirement Review - Work Instruction: Returned Material Authorization Design & Development (Excluded) ICTC only manufactures product to customer design. Page 12 of 21 Revision D 01/6/2014 Document: Originator: 7.4 QM-002.D D. Maier Title: Quality Manual Revision Date: January 6, 2014 Purchasing 7.4.1 Purchasing Process It is the policy of ICTC to purchase goods and services from approved sources. This approval is established by the customer, from our own assessment of the supplier or from references. A listing of approved suppliers shall be maintained, reviewed and updated. Continued approval status shall be contingent upon ongoing assessment of delivery, service, and quality performance. Associated Documents OP-004 Supplier Questionnaire - Purchasing and Customer Property 7.4.2 Purchasing Information All Purchase Orders shall be reviewed and authorized prior to release. Purchase Orders shall ensure a clear, unambiguous definition of the goods and/or services required and, where appropriate, include or reference documentation, specifications, and inspection requirements. 7.4.3 Verification of Purchased Product ICTC has established and implements inspection or other activities necessary to ensure that purchased product meets specified requirements. Where ICTC or the Customer intends to perform verification at the supplier’s premises, such arrangements are planned and implemented. Associated Documents OP-004 WI-QA-001 WI-GEN-001 - Purchasing and Customer Property - Inspection Methdology - General Work Instruction Page 13 of 21 Revision D 01/6/2014 Document: Originator: 7.5 QM-002.D D. Maier Title: Quality Manual Revision Date: January 6, 2014 Production and Service Provision 7.5.1 Control of production and service provision ICTC's commitment to the Customer is to take immediate corrective action to resolve any defect, functional or cosmetic, in goods produced. ICTC carries out production processes under controlled conditions which include: 1. The availability of information that describes the required characteristics of the product. 2. The use of Work Instructions. 3. The implementation of product and process conformance measurement activities. 4. The availability and use of suitable equipment, including monitoring and measuring equipment. 5. The implementation of product release, delivery and post delivery activities. Associated Documents OP-006 OP-007 - Control of Product Realization - Control of Monitoring and Measuring Equipment - Measurement, Analysis and Improvement -Requirement for Electronic Assemblies - Requirements and Acceptance for Cable and Wire Harness Assemblies OP-014 IPC 610 IPC/WHMA-A-620 7.5.3 Identification and Traceability Where appropriate, ICTC identifies product, with respect to monitoring and measurement status, by suitable means throughout product realization. Where traceability is a specified requirement, ICTC controls and records the unique identification of the product. Associated Documents OP-004 OP-005 - Purchasing and Customer Property - Identification and Traceability Where traceability is a specified requirement, individual product or lots will be uniquely identified to satisfy said requirement. Page 14 of 21 Revision D 01/6/2014 Document: Originator: QM-002.D D. Maier Title: Quality Manual Revision Date: January 6, 2014 7.5.4 Customer Property ICTC exercises all due care with Customer property while it is in use or under the control of the organization. ICTC identifies, verifies, protects and safeguards Customer property provided for use or incorporation into the product. Should Customer property become lost, damaged or otherwise be found unsuitable for use, it is reported to the Customer and records maintained. Associated Documents OP-004 OP-010 - Purchasing and Customer Property - Preservation of Product 7.5.5 Preservation of Product ICTC preserves the product during internal processing and delivery to the intended destination in order to maintain conformity to requirements. As applicable, this preservation includes identification, handling, packaging, storage and protection. Preservation also applies to the constituent parts of a product. Associated Documents OP-010 - Preservation of Product 7.6 Control of Monitoring and Measuring Equipment ICTC determines the monitoring and measurement to be undertaken and the monitoring and measuring equipment needed to provide evidence of conformity to requirements. ICTC has established processes to ensure that monitoring and measurement can be and is carried out in a manner consistent with requirements. Where necessary to ensure valid results, measuring equipment is: 1. Calibrated or verified, or both, at specified intervals, or prior to use, against standards traceable to national or international measurement standards; where no such standard exists, the basis used for calibration or verification is recorded. 2. Identified in order to determine its calibration status. Associated Documents OP-007 - Control of Monitoring and Measurement Equipment - Maintenance Records - Calibration Certificates Page 15 of 21 Revision D 01/6/2014 Document: Originator: QM-002.D D. Maier Title: Quality Manual Revision Date: January 6, 2014 8.2 Monitoring and Measurement 8.2.1 Customer Satisfaction As one of the measurements of the performance of the quality management system, ICTC monitors information relating to Customer perception as to whether the organization has met Customer requirements. Methods for obtaining this information are determined. Associated Documents OP-002 WI-RMA-001 - Customer Focus/Requirement Review - Returned Material Work Instruction Customer survey 8.2.2 Internal Audits ICTC conducts internal audits at planned intervals to determine if the quality management system is: 1. Conforming to planned arrangements, to the requirements of ISO 9001/13485 & AS9100 and to quality management system requirements established by the organization. 2. Effectively implemented and maintained. Associated Documents OP-012 - Internal Audits 8.2.3 Monitoring and Measurement of Processes ICTC applies suitable methods for the monitoring and, where applicable, measurement of the quality management system process. These methods demonstrate the ability of the processes to achieve planned results. When planned results are not achieved, correction and corrective action is applied as appropriate. Page 16 of 21 Revision D 01/6/2014 Document: Originator: QM-002.D D. Maier Title: Quality Manual Revision Date: January 6, 2014 8.2.4 Monitoring and Measurement of Product ICTC monitors and measures the characteristics of the product to verify that product requirements have been met. This is carried out at appropriate stages of the product realization process in accordance with planned arrangements. Evidence of conformity with acceptance criteria and records indicating the person(s) authorizing the release of product are maintained Associated Documents OP-006 OP-008 OP-014 - Control of Product Realization - Control of Nonconforming Product - Measurement, Analysis and Improvement Manufacturing Traveler 8.3 Control of Nonconforming Product ICTC ensures that product which does not conform to product requirements is identified and controlled to prevent its unintended use or delivery. Records of the nature of nonconformities and any subsequent actions taken, including concessions obtained, are maintained. When nonconforming product is corrected, it is subject to reverification to demonstrate conformity to requirements. Associated Documents OP-008 OP-009 WI-MRB-001 WI-RMA-001 IPC 610 IPC/WHMA-A-620 - Control of Nonconforming Product - Corrective and Preventive Action - Material Review Board Instruction - Returned Material Instruction -Requirements for Electronic Assemblies - Requirements and Acceptability for Cable and Wire Harness Assemblies 8.4 Analysis of Data ICTC determines, collects and analyzes data to demonstrate the suitability and effectiveness of the quality management system, and to evaluate where continuous improvement effectiveness. The analysis of this data provides information relevant to: 1. Customer satisfaction. 2. Conformity to product requirements. Page 17 of 21 Revision D 01/6/2014 Document: Originator: QM-002.D D. Maier Title: Quality Manual Revision Date: January 6, 2014 3. Characteristics and trends of process and products, including opportunities for preventive action, and suppliers. Associated Documents OP-006 OP-012 OP-014 8.5 - Control of Product Realization - Internal Audits - Measurement, Analysis and Improvement Improvement 8.5.1 Continual Improvement ICTC continually improves the effectiveness of the quality management system through the use of the quality policy, quality objectives, and audit results, analysis of data, corrective actions, preventive actions and management reviews. 8.5.2 Corrective Action ICTC takes action to eliminate the causes of nonconformities in order to prevent recurrence. Corrective actions are appropriate to the effects of the nonconformities encountered. A documented procedure is established defining requirements. Associated Documents OP-009 OP-008 - Corrective and Preventive Action - Control of Nonconforming Product 8.5.3 Preventive Action ICTC determines actions to eliminate the causes of potential nonconformities in order to prevent their occurrence. Preventive actions are appropriate to the effects of the potential problems. Documented procedures are established to define requirements. Associated Documents OP-006 OP-008 OP-009 OP-013 - Control of Product Realization - Control of Nonconforming Product - Corrective and Preventive Action - Competence, Training and Awareness Page 18 of 21 Revision D 01/6/2014 Document: Originator: QM-002.D D. Maier Title: Quality Manual Revision Date: January 6, 2014 i - Appendix # 1 Operating Procedures Index Operating Procedure Title OP-001 Management Review Ref. 5.6 OP-002 Customer Focus/Requirement. Review OP-003 Control of Documents OP-004 Purchasing and Customer Property OP-005 Identification and Traceability Ref. 7.5.3 OP-006 Control of Product Realization Ref. 7.1 OP-007 Control of Monitoring and Measuring Equipment OP-008 Control of Nonconforming Product OP-009 Corrective & Preventive Action OP-010 Preservation of Product OP-011 Control of Records OP-012 Internal Audits OP-013 Competence, Training and Awareness OP-014 Measurement, Analysis and Improvement Ref. 7.2 Ref. 4.2.3 Ref.7.4 Ref. 7.6 Ref 8.3 Ref 8.5.2 & 8.5.3 Ref. 7.5.5 Ref. 4.2.4 Ref.8.2.2 Ref. 6.2.2 Ref. 8.2 Page 19 of 21 Revision D 01/6/2014 ICTC QUALITY PERFORMANCE SECTION 7 ICTC USA - Quality Performance Conformance Measurement Data - Items Shipped v RMA Items Q-1 2013 Month Items Shipped RMA Items Percent Comments Conforming Items RMA235, RMA236, RMA237 99.983% Percent RMA January 302,806 51 0.017% February 176,597 0 0.000% March 420,978 10 0.002% Totals 900,381 61 0.007% 100.000% RMA238, RMA241, RMA242 % Conformance 99.998% 99.993% Product Conformance Data - Q-1 2013 100% Percent Conforming 90% 80% 70% 60% RMA Items 50% Items Shipped 40% 30% 20% 10% 0% Month Quality Objective = 100% Product Conformance RMA records may be consulted for workmanship/process anomalies and design issues. ICTC USA - Quality Performance Conformance Measurement Data - Items Shipped v RMA Items Q-2 2013 Month April May Items Shipped RMA Items 146,232 136 292,986 167 Percent Comments Conforming Items 0.093% RMA245, RMA244, RMA251, RMA255, RMA257, RMA259 99.907% 0.057% RMA270, RMA271, RMA272, RMA260, RMA262, RMA263, RMA265, RMA266, RMA267, RMA268, RMA273, RMA274, RMA276, RMA277, RMA278, RMA279 99.943% RMA284, RMA285, RMA286, RMA280, RMA281, RMA282, RMA283, RMA287, RMA288, RMA289, RMA290, RMA291, RMA292, RMA2793 RMA294, RMA295, RMA297, RMA298, RMA299, RMA300 99.907% Percent RMA June 129,093 120 0.093% Totals 568,311 423 0.074% % Conformance 99.926% Product Conformance Data - Q-2 2013 100% Percent Conforming 90% 80% 70% 60% RMA Items 50% Items Shipped 40% 30% 20% 10% 0% Month Quality Objective = 100% Product Conformance RMA records may be consulted for workmanship/process anomalies and design issues. ICTC DELIVERY PERFORMANCE SECTION 8 ICTC USA - Delivery Performance Dock Dates Realized v Dock Dates Missed - Q-1 2013 Month Dock Dates Dock Dates Percent Percent Optional Commentary Dock Dates Realized Missed Missed January 381 3 0.781% 99.219% February 277 8 2.807% 97.193% March 297 7 2.303% 97.697% 955 18 1.850% Totals % On-time Realized 98.150% On-time Delivery Data - Q-1 2013 100% 90% 80% Percent On-time 70% 60% Missed 50% Realized 40% 30% 20% 10% 0% Month Quality Objective = 100% On-time Delivery ICTC USA - Delivery Performance Dock Dates Realized v Dock Dates Missed - Q-2 2013 Month Dock Dates Dock Dates Percent Percent Optional Commentary Dock Dates Realized Missed Missed April 292 9 2.990% 97.010% May 332 27 7.521% 92.479% June 353 9 2.486% 97.514% 977 45 4.403% Totals % On-time Realized 95.597% On-time Delivery Data - Q-2 2013 100% 90% 80% Percent On-time 70% 60% Missed 50% Realized 40% 30% 20% 10% 0% Month Quality Objective = 100% On-time Delivery ICTC CONTACT DIRECTORY SECTION 9 MBE ICTC CONTACT LIST www.ictcusa.com Tel: 352.796.1716 Fax 352.796.0789, .1694 SALES DEPARTMENT: Paul Sochacki - Director of Sales Telephone: 352-796-1716 Extension 1730 Mobile: 352-293-6084 E-Mail: psochacki@ictcusa.com Cathy Strittmatter - Customer Care Manager Telephone: 352-796-1716 Extension 1719 Fax: 352-796-1694 E-Mail: cstrittmatter@ictcusa.com Mark Baker – Project Development Engineer Telephone: 352-796-1716 Extension 1705 E-mail: mbaker@ictcusa.com Monica Ruiz – Quote Department Manager Telephone: 352-796-1716 Extension 1707 E-Mail: MRuiz@ictcusa.com GLOBAL PROCUREMENT: Rachel Chou – Director of Global Business Telephone: 352-796-1716 Extension 1702 E-mail: rchou@ictcusa.com Kelly Anne Marazita - GMS Logistics Manager/Strategic Analyst, CIT Telephone: 352-796-1716 Extension 1728 E-mail: kmarazita@ictcusa.com Kenneth Nelson Supply Chain Manager Telephone: 352-796-1716 Extension 1724 E-mail: kenelson@ictcusa.com Nancy Wenrich - Senior Buyer Telephone: 352-796-1716 Extension 1722 E-mail: nwenrich@ictcusa.com QUALITY MANAGEMENT: Dick Maier - Director of Quality Telephone: 352-796-1716 Extension 1726 E-mail: RMaier@ictcusa.com EXECUTIVE MANAGEMENT: Sareet Majumdar – President / CEO Telephone: 352-397-2566 Direct Line Mobile: 352-442-9654 E-Mail: smajumdar@ictcusa.com Rick Osgood - Vice President of CMS Telephone: 352-796-1716 Extension 1725 Mobile: 352-238-3034 E-mail: rosgood@ictcusa.com Mary Alice Betts – COO/CFO Telephone: 352-796-1716 Extension 1704 Email: MBetts@ictcusa.com Scott Mauldin – Vice President of EMS Telephone: 352-796-1716 Extension 1721 Fax: 352-796-1694 Email: SMauldin@ictcusa.com Thank you and together, we look forward to providing you with excellence and quality service and products!