Tensor STR61 nutrunner

Tensor STR61 nutrunner
Light, compact and lightning fast!
A tool that meets
At Atlas Copco we understand the challenges you face. You need to speed up production and reduce
bottlenecks on the line wherever possible. It’s often necessary to adapt the tooling to enable product variations to be assembled on the same line. An important priority is to create a safe, ergonomic
workplace, thus avoiding worker absenteeism due to work-related disorders. Overall, you need to
make your production as cost-effective as possible in order to get ahead of the competition in a
growing global market. How can you achieve all this? Simple – choose the right tool!
All your needs in one tool
The Tensor ETP STR61 pistol grip nutrunner has been developed to combine all your most urgent needs in one tool. Its
outstanding performance and ergonomic design, in combination with the flexibility to add more accessories, lift this tool
into a new era.
Easy-to-mount
reaction bar
Tensor STR61 is more than just a powerful
nutrunner
This innovative, high performance pistol grip tool is fast, light,
robust and offers impressive ergonomic features that reduce
the risk of work-related injuries. The range comprises six tools
with torques of 20, 30, 50, 70, 90 and 120 Nm.
Full tightening ­traceability with
Power Focus 4000
The Power Focus 4000 controller is the ideal partner for the
Tensor STR61. The PF 4000 ­supports “zero-fault” process
control by providing numerous tightening strategies, job work
­sequencing, full data traceability and networking capabilities.
Plug-and-play functionality
The flexible plug-and-play software functionality offers cost
efficiency yet allows simple upgrading when production
demands change. The patented rapid-back up unit (RBU) cuts
downtime to a minimum by storing all programming and
configuration settings and allowing them to be transferred in
seconds.
Hot swap function
The hot swap function allows fast, simple tool exchange
without shutting down the controller.
your challenges
Barcode
­scanner, no
extra hand
needed
Pset selector,
easy to select
Pset on the
tool
Dual start handle for
safety and flexibility
Modular
design
Flexible operation, tool can be
used upside down (left) or with
cable on top (right). This enables
you to optimize your posture
so that you always use the
tool in the most ergonomic
way possible
Function button
Can be configured as required.
­Reset batch, Select new Pset,
Batch increment/decrement
LED feedback,
indicator board
protected by
­aluminum frame
Reverse
button
Front light
enables easy bolt
tightening in poor
lighting, thus
raising quality in
assembly
Loudspeaker
provides audio
operator feedback,
contributing to
­tightening quality
Improved overall tool design.
D-grip handle protects operator’s
fingers for maximum safety. It
also helps to cool the motor, resulting in higher productivity and
tool durability
New, powerful
motor gives
higher output,
thus increasing
productivity
Improved
­ergonomic handle
grip reduces
­operator fatigue
Robust aluminum
frame connector
prevents damage
to the thread
QUALITY
PRODUCTIVITY
45% faster, 30% lighter
Transducer enables data recording
In the Tensor STR61, the new motor, with improved c­ ooling,
gives you a tool that is up to 45% faster and 30% lighter.
Tensor STR61 has a built-in torque transducer that allows
highest possible tightening accuracy, while ensuring that all
tightening data can be recorded.
Robust design
A robust aluminum D frame transfers heat away from the
­motor, making it possible produce a tool with a high cycle
rate. Thus, heat from the motor will not affect your productivity or your operator.
Higher accuracy
The superior accuracy of the Tensor STR61 reduces the need
for reworking and duplicated actions.
FLEXIBILITY
Three working positions
Use the tool as a standard pistol grip, upside down or with
cable-on-top. If you want to suspend it from the ceiling, you
should choose a standard tool and use it upside down, or
choose the cable-on-top type, depending on the height of the
application you work with.
Accessory holder for easy mounting
Tensor STR61 features a new mounting point for a barcode
scanner, P-set selector and trigger handle. An electric interface on the tool enables you to mount one accessory at a
time.
Seat assembly
A powerful tool with fast rundown,
­Tensor STR61 reduces operator fatigue
due to its light weight.
Passenger car assembly line
Instrument panel, subframe assembly,
axle assembly. Tensor STR61 provides
good feedback by means of integrated
LED’s and loudspeaker.
Flexible, reaction-free ­operation
The tool is perfectly matched with
Atlas Copco’s standard carbon arm
range. One free hand allows more
productive operation and better
ergonomics.
Continuous operator feedback
The operator is kept well informed by the LED operator
indicator board. If a tightening error occurs the operator will
be alerted and can take action, thereby avoiding reworking.
Four signal lights, including a blue LED, can be configured, for
example, to indicate when a “batch” of screws have all been
tightened. Yellow and red LEDs ensure immediate detection
of NOK fasteners, direct at the point of failure. The tool can
also be configured to alert the operator with audio signals.
ERGONOMICS
Highly user-friendly
The ergonomic advantages of the Tensor STR61 reduce the
risk of work-related injuries and raise individual ­productivity.
• The tool is equipped with an ergonomic handle
• A support handle is provided with dual trigger as an
­accessory
• A D-grip incorporating powerful LED front lights protects
the operator’s fingers
• Awkward working positions caused by using heavy tools
are eliminated
• Lightweight components help reduce operator fatigue.
Truck assembly applications
Unique D-grip protects the operator’s
hand when tightening bolts on suspension, frame and braking system.
Construction equipment assembly
Fast, lightweight tool gives greater flexibility. Pset selector can be attached. Extra
safety is achieved by mounting the operation handle and using it as a dual trigger.
Engine assembly line applications
M6 and M8 bolts are the most common fasteners on the engine assembly line.
­Applications include starter, fuel line and air compressor.
your challenges
The perfect tool for a wide
range of industries
• Truck assembly • Engine assembly
• Aerospace • Offroad assembly
• Passenger car assembly
Technical data – Tensor STR61
Torque range
Weight
Nm
ft lb
Speed
r/min
ETP STR61-20-I06
5 - 22
3.7 - 16.2
2100
1.3
2.87
244
24
8436 6360 21
ETP STR61-20-10
5 - 22
3.7 - 16.2
2100
1.3
2.87
244
24
8436 6360 20
ETP STR61-30-10
6 - 32
4.4 - 23.5
1530
1.3
2.87
244
24
8436 6360 30
ETP STR61-50-13
10 - 55
7.4 - 40.6
820
1.7
3.75
282
24
8436 6360 50
ETP STR61-70-13
14 - 80
10.3 - 59
560
2.0
4.41
298
26.5
8436 6360 70
ETP STR61-90-13
20 - 95
14.7 - 70.4
450
2.0
4.41
298
26.5
8436 6360 90
ETP STR61-120-13
24 - 125
17.7 - 89.4
380
2.0
4.41
298
26.5
8436 6360 12
Model
kg
Ib
Length
mm
CS distance
mm
Ordering No.
Pistol tool
Cable on top tool
ETP STR61-20-10 COT
5 - 22
3.7- 16.2
2100
1.7
3.75
296
24
8436 6368 20
ETP STR61-30-10 COT
6 - 32
4.4 - 23.5
1530
1.7
3.75
296
24
8436 6368 30
ETP STR61-50-13 COT
10 - 55
7.4 - 40.6
820
2.1
4.63
334
24
8436 6368 50
ETP STR61-70-13 COT
14 - 80
10.3 - 59
560
2.4
5.29
350
26.5
8436 6368 70
ETP STR61-90-13 COT
20 - 95
14.7 - 70.4
450
2.4
5.29
350
26.5
8436 6368 90
ETP STR61-120-13 COT
24 - 125
17.7 - 89.4
380
2.4
5.29
350
26.5
8436 6368 12
For all models in the table declared noise and vibration emissions according to ISO 15744 and ISO 28927-2 are: sound pressure level <70
dB(A) and vibrations <2.5 m/s2.
Note: Reaction bar is not included.
Power Focus W10
Ordering No.
Model
Ordering No.
Model
Ordering No.
PF 4000-G-HW W10
8433 7100 00
5 m cable
4220 2636 05
TTPF W10 1 user
8092 1190 01
PF 4000-C-HW W10
8433 7100 05
7 m cable
4220 2636 07
TTPF W10 5 user
8092 1190 05
PF 4000-G-DN- HW W10
8433 7140 00
10 m cable
4220 2636 10
TTPF W10 10 user
8092 1190 10
PF 4000-C-DN-HW W10
8433 7140 05
15 m cable
4220 2636 15
TTPF W10 Plant license
8092 1190 99
PF 4000-G-FLN-HW W10
8433 7141 00
Extension 5 m cable
4220 1007 05
TTPF W07 > W10 1 user
8092 1190 31
PF 4000-C-FLN-HW W10
8433 7141 05
Extension 10 m cable
4220 1007 10
TTPF W07 > W10 1 user
8092 1190 35
PF 4000-G-PB-HW W10
8433 7142 00
Extension 15 m cable
4220 1007 15
TTPF W07 > W10 10 user
8092 1190 40
PF 4000-C-PB-HW W10
8433 7142 05
TTPF W07 > W10 Plant license
8092 1190 49
PF 4000-G-CC-HW W10
8433 7143 00
TTPF W05 > W10 1 user
8092 1190 51
PF 4000-C-CC-HW W10
8433 7143 05
Model
Ordering No.
TTPF W05 > W10 1 user
8092 1190 55
PF 4000-G-IB-HW W10
8433 7145 00
RBU-Bronze
8433 0010 10
TTPF W05 > W10 10 user
8092 1190 60
PF 4000-C-IB-HW W10
8433 7145 05
RBU-Silver
8433 0015 20
TTPF W05 > W10 Plant license
8092 1190 69
PF 4000-G-MB-HW W10
8433 7147 00
RBU-Gold
8433 0020 20
PF 4000-C-MB-HW W10
8433 7147 05
PF 4000-G-PN-HW W10
8433 7148 00
PF 4000-C-PN-HW W10
8433 7148 05
PF 4000-G-EIP-HW W10
8433 7149 00
PF 4000-C-EIP-HW W10
8433 7149 05
Stacklight ESL-04
8433 0570 13
Mini Display
8435 3070 00
Maxi Display
8435 3070 10
Socket selector 4
8433 0610 04
WEA Flex
8433 1010 00
Controller software
1, 2
4
6
8
9
12
13, 14
Accessories
No.
Denomination
Ordering No.
1
Reaction bar for ETP STR61-20/30
4220 4495 00
2
Reaction bar for ETP STR61-50/70/90/120
4220 1903 00
3
Support handle
4220 4343 80
4
Operation handle
4220 4487 80
5
Operation handle without bracket
4220 4487 81
6
Barcode scanner complete
8436 0999 90
7
Parameter set selector complete
8436 0999 91
8
One-side bracket (included accessory)
4220 4334 00
9
Suspension tool upside down
4220 3037 00
10
Suspension yoke ETP STR61-20/30/50
4220 4381 80
11
Suspension yoke ETP STR61-70/90/120
4220 4394 80
12
Two-sides bracket
4220 4399 80
13
Mounting bracket for ETP STR61-20/30
4220 1029 00
14
Mounting bracket for ETP STR61-50/70/90/120
4210 2134 02
15
Protective cover for ETP STR61-20/30
4220 4632 00
16
Protective cover for ETP STR61-50
4220 4632 01
17
Protective cover for ETP STR61-70/90/120
4220 4632 02
www.atlascopco.com
Jetlag / Boardwalk, Åtta.45 Tryckeri AB 2010:1
QIF Modules
Operator Panel
advanced
8433 0565 00
Programming software
Cable
9833 1960 01
Controller hardware