tation Support Consulting Analysis
Transcription
tation Support Consulting Analysis
Customer focus is our family tradition With Oemeta, you have at your side an owner-managed company based in Uetersen, near Hamburg. Innovating ideas All fired up for large jobs run in our family. For nearly 100 years, we have been developing, producing and delivering high-quality lubricants for processing metal, glass and ceramics. As ‘The Coolant Company’, we specialise in water-miscible coolants, and we We approach our clients’ unique requirements with in-depth knowledge, clear heads and decades of experience. Wor- provide individual, tailor-made solutions for your business all over the world. Together with a strong team, I represent king closely together with you, we develop intelligent, customised and economical solutions. That’s how our coolants quality products made in Germany. became what they are today: modern, innovative and technologically advanced high-performance products. From northern Germany to the international stage CEO, Thomas Vester Our cooling lubricants come from the north of Germany; our clients are from all over the world. We are an international company – with seven subsidiaries and over 30 distributors. We believe we can only fully guarantee consistent product quality and the best customer service by offering them by our local representatives. Headquarters HEADQUARTERS: Oemeta Chemische Werke GmbH Germany Oemeta North America Inc. Canada Oemeta Polska Sp. z o.o. Poland Subsidiaries Distribution partner Oemeta (UK) Ltd. Great Britain Oemeta Inc. USA Oemeta (Wuhan) Co., Ltd. China Oemeta India Ltd. India Oemeta Singapore PTE Ltd. Singapore Find your nearest distributor at www.oemeta.com/contact 2 3 High-tech for high standards Wherever there’s drilling, milling, turning and grinding, it gets hot. Oemeta coolants provide the necessary cooling factor to make sure your machine will run and run and run. Regardless of whether you’re processing steel, aluminium, titanium, ceramics or glass. Universal genius Versatility and flexibility are at the heart of mechanical engineering. Various metals are often used in the production process – from steel and aluminium to brass and copper. The cooling lubricants used have to be all-rounders that guarantee the best performance for every type of material procesing. That’s why our products are suitable for a wide range of applications, specifically: • A very broad variety of machines and tools • Numerous materials • Site-specific water quality • Specifications for surface quality and dimensional precision • Performance and Strain gauge rings for marine winches Source: HATLAPA long service life For very special requirements, we can flexibly develop a custom-made coolant for you. Pipe inspection camera dolly chassis Source: IBAK 4 5 Powerhouses Precision grinding Ever-higher processing speeds. Innovative materials. Whether it’s optical lenses or ceramic hobs, residue-free Specialist tools. All this is business as usual for grinding is essential for glass processing. High-perfor- automotive manufacturing. And when it’s the heart of mance cleaning to remove micro-debris is also required. a car – the engine and powertrain – the bar is set Our oil-free cooling lubricants are the perfect choice for particularly high. this. They leave no trace on the glass – and your product can be coated without a hitch. That’s why Oemeta has been developing custom-made coolants for the highly specialised production processes in the automotive industry for years. Kaizen, the pursuit of continuous improvement, is our guiding principle. We constantly improve our liquid metalworking tools so that your machinery always runs smoothly. Optical lenses, e.g. for cameras and projectors Source: Schott AG Engine block for VW/Audi W12 engine Source: KSPG AG Maximum efficiency: our coolants’ long service life and high performance will increase your productivity and reduce your costs. Lightweights Modern materials play a leading role in aviation and medical technology. Titanium, magnesium or the latest composite materials – when it comes to machining, your workpiece needs the highest level of material compatibility and surface quality. Oemeta coolants make light work of these requirements. Crank shaft for K 1600 GT/GTL motorcycle Source: BMW Shaft for knee prosthesis Source: implantcast GmbH 6 7 Cool products Our cooling lubricants are made from high-quality raw materials to innovative formulas. We provide more than one hundred standard and specialist products for a multitude of applications in the metal- and glass-processing industry. Our range includes: • Water-miscible coolants • Cutting and grinding oils • Control additives • Industrial lubricants (e.g. minimum-volume lubricants, hydraulic oils, cleaners) • Suitable solutions for all coolant handling requirements • Tailored services Regardless of whether you are grinding, turning, drilling, milling, honing or reaming – Oemeta has the right solution for you. Our experienced staff will assist you in selecting the right products. HYCUT® · ALUMET® · ESTRAMET® · FRIGOMET® · NOVAMET® UNIMET® · ADDI-PROX® · MICROTOL® · OEMETOL® 8 9 On the right track for the future Innovative high-quality products that meet international legal standards are developed in our modern laboratories. Day after day, we work on developing new products and optimise and test our existing cooling lubricants. The venues for our research and quality control are three modern chemical laboratories and a technical development centre. We only approve and deliver our products after extensive quality control. Research laboratory This is the place where Oemeta researches and develops new products. Under top-secret conditions, of course. It was here that inventions such as the two-component coolant and multifunctional oil from the HYCUT® family were created. Technical centre This is where we keep our equipment for testing our products for marketability under realistic experimental conditions. We put our products through their paces in six to eight weeks of continuous operation. Production laboratory The approval of incoming raw materials and deliverable cooling lubricants takes place in this laboratory. The main task for this laboratory is quality control. No product leaves our plant without being tested to strictly defined specifications. Complete batch tracking has of course been the standard for all of our products for years. This is how we guarantee the highest level of performance – without compromise. Analytical laboratory Our analytical laboratory is dedicated exclusively to our customers for “in-process control”. Our customers send us samples taken from their ongoing manufacturing processes for regular testing. Using detailed results and recommendations we ensure that all fluids comply with the agreed parameters. We annually test over 10,000 samples of cooling lubricants. 10 11 Responsibility for people and nature We don’t consider modern chemistry, high levels of efficiency, excellent quality and environmentally friendly production to be mutually exclusive. • All Oemeta coolants are distinguished by a very high level of compatibility with both humans and the environment. • The long service life and high performance of our products reduces consumption and waste levels. • We source a large proportion of our raw materials from renewable resources. • Our waste water is treated using modern systems. • Our company has been using environmentally friendly electricity from renewable energy sources for years. • Our quality management is certified in accordance with the QM DIN EN ISO 9001:2008 standard. • Our environmental management is certified in accordance with the UM DIN EN ISO 14001:2004 standard. • Oemeta was the first chemical plant in Schleswig-Holstein to be awarded the BG ‘Sicher mit System’ (‘Systematic Safety’) seal of approval for its high levels of health and safety protection. Total energy consumption per metric ton of produced coolant kWh/t coolant 400 300 200 100 2001 12 2002 2003 2005 2009 2010 2011 13 From Uetersen to the entire world We produce cooling lubricants for global distribution in our production plant in Uetersen. Our modern process control system ensures a high level of efficiency in production and consistent quality in our products. Our plant equipment with different-sized agitators enables flexible production of even small quantities. Speed is no stranger to us: We offer short and reliable delivery times. Alongside customised production, we keep many of our standard products in stock, ready for our customers. Professional logistics from warehouse to customer. We ship worldwide. 14 15 The right chemistry At Oemeta, all our employees are on the same wavelength. We value teamwork, flat hierarchies, open communication and a good working atmosphere. For you this means: fast reactions, short delivery times, reliability, flexibility and professionalism. We support the professional and personal development of our employees. All ‘Oemetans’ are specialists in their fields who continuously improve our products. Chemical technicians, laboratory technicians, industrial and chemical engineers, chemists, economists, industrial clerks, technicians and many other colleagues work together towards the same goal: your satisfaction. 16 17 Tailor-made service At Oemeta, we make you, the customer, the focus of our work. We tailor our products to each individual production Analysis process. Our comprehensive service consists of five steps. In this phase, we determine the general conditions for the use of our coolants in your production processes. We create a profile of your needs with an on-site process analysis. Ana Consulting Customer Imp tati leme non Pro ma ject me nag nt e- Support ng lti su on C lysis We advise you in detail on which cooling lubricants are most suitable for your individual production conditions. We then submit an optimisation proposal tailored to your procedures. We jointly define important parameters such as the objectives of a trial run. Project management We plan all measures required for a successful trial in this phase. This includes, amongst other things, all logistical processes, workplace health and safety measures, approvals for use and the preparation of the testing area (e.g. cleaning the machine and removing the old emulsion). Implementation We monitor the trial run on-site with regular inspections, supervision and documentation. We then make a joint assessment of the results with you using a final report. Support We stay in contact with you even after the successful trial run of our coolants. We are on standby to make sure your production processes also run well in the future. On request, we can also take over all servicing for our cooling lubricants. 18 19 Impressum: Oemeta Chemische Werke GmbH Ossenpadd 54 · 25436 Uetersen · Germany Phone: +49 4122 924-0 Fax: +49 4122 924-150 E-mail: info@oemeta.com Website: www.oemeta.com CEO: Thomas Vester Editing: Oemeta Chemische Werke GmbH Design: New Communication GmbH & Co. KG Reproduction only allowed with written permission from Oemeta Chemische Werke GmbH. We would like to thank our customers for the images they provided. E 101 08/12