JLI UV Canopy - JEVEN Kitchen Ventilation
Transcription
JLI UV Canopy - JEVEN Kitchen Ventilation
www.jeven.co.uk JLI-UV Canopy - Cyclone and UV filters Product Description The Jeven JLI-UV hood has been designed for kitchens where exhaust-only hoods are needed or supply air units are impossible to install. JLI-UV is equipped with exhaust units with damper plates and measurement taps. In addition to JCE cyclone filters, the JLI-UV canopy also has a UV-filter unit for removing grease and impurities from the exhaust air. JCE cyclone filters can be easily washed in a dishwasher. Lights and filters The JLI-UV hood comes with ultraviolet (UV) filters, JCE cyclonic filters, a stainless steel mesh filter, a pressure guard switch and lights. The UV filter unit includes a UV frame with UV-tubes, as well as a UV control unit and panel. Material The canopy's base material is stainless steel (AISI 304). The side panels can be made of: - stainless steel (JLI-R-UV model) or - laminated glass (JLI-S-UV model) Accessories Covering boards from the hood's top edge to the false ceiling. Product Code System Jeven Hood JLI-R-UV 2000x1500x540 - 1x315 - 0.3 m3/s Side material R=Stainless Steel S=Glass UV-filter unit Length Width Height Number and size of the exhaust air connections Exhaust air flow m3/s JLI-UV hoods Phone: 0121 697 47 07 Email: jeven@jeven.co.uk Page 1 www.jeven.co.uk Functioning principle of the JLI-UV canopy 3 2 1. Heat and impurities rise into the hood. 2. The effective three-phase UV-filter extracts the grease and the dirt from the exhaust air. 3. Clean air is exhausted into the ducts. 1 Functioning principle of the UV filter unit 6 5 4 1 2 3 PHASE 1 1. Grease laden air enters the filter. 2. Grease particles are extracted as the air spins in a cyclone (>5µm particles) 3. Grease drains down to the bottom of the filter unit. PHASE 2 4. When air flows through the wire mesh filter, the temperature goes down and a smooth air stream is created. Some of the remaining smaller particles are separated. Page 2 Phone: 0121 697 47 07 Email: jeven@jeven.co.uk PHASE 3 5. Ultraviolet light and ozone are generated by UVfluorescent tubes placed in the reaction chamber. When the air stream meets UV light and ozone, the remaining grease and odour decompose and break down. Only carbon dioxide, water and a small amount of dust remain. 6. Clean air is released into the exhaust ducts. JLI-UV hoods www.jeven.co.uk Parts of the JLI-UV canopy 1 2 4 6 10 7 14 13 15 5 9 8 3 11 12 1. Outer casing 2. Lights 3. Light cable (approx. 2m) 4. UV filter unit 5. Exhaust air connection and airflow damper 6. Ceilling console 7. Hanging bracket 8. Pressure sensor 9. Pressure measuring hosepipe 10. UV control centre 11. UV touch screen 12. Control panel cable 13. Electrical cable from the UV unit to the control centre 14. The main power connecting cable which must be equipped with safety fuse 15. Electrical cable from the pressure sensor to the UV control centre JLI-UV hoods Phone: 0121 697 47 07 Email: jeven@jeven.co.uk Page 3 www.jeven.co.uk Parts of the filter unit 1 4 2 3 7 5 6 8 4 1. 2. 3. 4. 5. 6. 7. 8. Page 4 Filter chamber Exhaust air connection and airflow damper Stainless steel frame with UV-lamps Cyclone filters Measurement tap for exhaust airflow Table for calculation of the airflow rates Mesh filter Cleaning door Phone: 0121 697 47 07 Email: jeven@jeven.co.uk JLI-UV hoods www.jeven.co.uk 220 JLI-UV wall hood C A-A height width A 75 Dimensions of JLI-UV hoods A (module) width length The UV hood's length, width and C measures can be freely chosen at 100 mm intervals, taking into account the following limitations: - Minimum module size is 1200mm x 1200mm. - Maximum module size is 3000mm x 1800mm. - Standard heights are 330mm and 540mm. JLI-UV island type hood Custom solutions are available from the Jeven Design Service Department and will be designed to suit individual requirements. C width Ø 400 The Design Service Department can be contacted on 0121 697 47 07 and design@jeven.co.uk (module) length UV filter unit 195 375 375 990 Ø 400 440 440 JLI-UV hoods Phone: 0121 697 47 07 Email: jeven@jeven.co.uk Page 5 www.jeven.co.uk Exhaust flow rates Exhaust air flows are calculated according to the DW/172 standard, based on the type, size and power source of the kitchen equipment located under the canopy. Coefficient Kitchen equipm. C Size Power source Exhaust mm x mm gas/electric m3/s Our design service team makes a tailored solution for your kitchen, taking into account the cooking equipment and all the available information about the kitchen. We also provide CAD drawings of the new canopies, so you have a complete solution. Contact the Jeven design team today: design@jeven.co.uk ..... ..... ..... ..... ..... Objectives of kitchen ventilation Total. m3/s The Jeven free design service team can help you with these calculations. Simply email a drawing of the kitchen and the list of cooking equipment to design@jeven.co.uk and we will calculate all the necessary airflows and also prepare a drawing of the canopies for you for free. Number of cyclones 4 5 6 78 120 100 Ps (Pa) 1. Cooking vapours and heat should be removed with the help of efficient local exhaust in such a way that contaminants do not pass though the staff’s breathing zone. 2. Temperature, velocity and cooling effect of the supply air should be comfortable. 3. In cases where staff are subjected to high heat radiation, they should be able to adjust the supply air (local cooling) 4. Grease extractors should be fire-proof and, as with supply air units, should be easy to maintain. 5. Air flow rates should be easily adjustable. Recommended exhaust air flows / UV-unit Pressure loss and Sound data Pressure loss The Jeven free design service helps you calculate the necessary airflows for your kitchens and can also provide drawings. This saves you lots of time. Airflow rate Number of m3/s m3/h cyclones 0.21 - 0.27 755 - 970 4 0.27 - 0.34 970 - 1220 5 0.34 - 0.40 1220 - 1440 6 0.40 - 0.46 1440 - 1670 7 0.46 - 0.53 1670 - 1900 8 dB(A) =50 80 70 60 50 dB(A) =40 40 30 0.08 0.1 0.12 0.16 0.2 0.24 0.32 0.4 0.5 0.6 300 500 700 1000 0.8 m3/s 1400 1800 2400 m3/h Sound power level, Lw The sound power level (Lw) for each octave band is calculated by adding the corresponding factor (Kok) to the sound pressure level (LpA), as in Lw = LpA + Kok The number of cyclones depends on the air outflow. The nominal airflow per cyclone is about 0.06 m3/s (210 m3/h). With that airflow, the pressure difference across the cyclone is 40-60 Pa. The factory always delivers an appropriate number of cyclones so that the pressure drop in every cyclone is in that range (unless otherwise agreed). 6 units of 39W UV lamps are always included. The UV filter unit's exterior dimensions stay always the same. Kok factor Hz Kok tol. Page 6 Power of the UV-lamps 6x39W=234W 6x39W=234W 6x39W=234W 6x39W=234W 6x39W=234W 125 6 ±3 250 5 ±3 500 4 ±2 1000 -2 ±2 Phone: 0121 697 47 07 Email: jeven@jeven.co.uk 2000 -9 ±3 4000 -16 ±4 JLI-UV hoods www.jeven.co.uk Ultraviolet light The UV filter unit works on a photo oxidation basis, and generates ozone with the help of ultraviolet lamps. As a joint effect of ozone and ultraviolet light, grease produced during cooking is turned into oxygen, carbon dioxide, water and a polymerised (dust-like) grease. Odour molecules are oxidized into water and carbon dioxide. In the UV filter unit, ultraviolet light breaks down the protein chains in the grease molecules, so it is easy for ozone to react with these now smaller molecules. UV-lamps 6x39W in the UV-frame. Full realisation of the process requires at least two seconds of ozone time, so the exhaust ductwork must be sufficiently long. Extra ozone created during the process turns back into oxygen. It is dangerous to look at blue ultraviolet light without safety glasses. Never look directly at the light source for more than three seconds without safety glasses. UV filter units are always delivered with a pressure sensor, which ensures that the exhaust fan is running when ozone is created. This prevents ozone from leaking into the kitchen if for any reason the exhaust fan stops. Deliveries always include a UV touch screen, which is used to turn the unit on and off Instructions Installation instructions with switch diagrams as well as maintenance and usage instructions are always delivered to the workplace in the main delivery. The UV frame and its lamps are easy to install and maintain. JLI-UV hoods Phone: 0121 697 47 07 Email: jeven@jeven.co.uk Page 7 www.jeven.co.uk Light fixture 2 85 40 1 B 1) Light fixture, as standard, IP 54 T8 B= 131 mm , ( 1x18W , 1x36W , 1x58W ) B= 168 mm , ( 2x18W , 2x36W , 2x58W ) T5 B= 80 mm , ( 1x14W , 1x28W , 1x49W ) B= 160 mm , ( 2x14W , 2x28W , 2x49W ) 2) ca. 2 m cable, type EKK 3 x 1.5 By default, every hood module comes with a light fixture. The light fixture has a cable, which should be connected to a junction box with a cable lock. The junction box is not included. Page 8 Phone: 0121 697 47 07 Email: jeven@jeven.co.uk We reserve the right to make changes to products without prior notice